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User Manuals: Still FM-X EW Electric Reach Truck
Manuals and User Guides for Still FM-X EW Electric Reach Truck. We have
1
Still FM-X EW Electric Reach Truck manual available for free PDF download: Original Instructions Manual
Still FM-X EW Original Instructions Manual (292 pages)
Reach trucks
Brand:
Still
| Category:
Forklifts
| Size: 6 MB
Table of Contents
Table of Contents
3
1 Foreword
11
Your Truck
12
General
12
CE Labelling
12
EC Declaration of Conformity in Accordance with Machinery Directive
13
Information about the Documentation
14
Documentation Scope
14
Issue Date and Topicality of the Operating Instructions
15
Copyright and Trademark Rights
15
Explanation of Information Symbols Used
15
List of Abbreviations
16
Defining Directions
19
Schematic Views
20
Environmental Considerations
21
Packaging
21
Disposal of Components and Batteries
21
2 Introduction
23
Using the Truck
24
Proper Usage
24
Impermissible Use
24
Place of Use
25
Parking in Temperatures below -10°C
25
Using Working Platforms
26
Residual Risk
27
Residual Dangers, Residual Risks
27
Special Risks Associated with Using the Truck and Attachments
28
Overview of Hazards and Countermeasures
30
Danger to Employees
32
3 Safety
35
Definition of Terms Used for Responsible Persons
36
Operating Company
36
Specialist
36
Drivers
37
Basic Principles for Safe Operation
39
Insurance Cover on Company Premises
39
Changes and Retrofitting
39
Modifications to the Overhead Guard and Cabs
41
Safety Information for FM-X Wide, Extra Wide (W, EW)
42
Warning Regarding Non-Original Parts
42
Damage, Defects and Misuse of Safety Systems
43
Tyres
43
Medical Equipment
44
Exercise Caution When Handling Gas Springs and Accumulators
44
Safety Tests
45
Regular Safety Inspection of the Truck
45
Insulation Testing
45
Safety Regulations for Handling Consumables
46
Permissible Consumables
46
Oils
47
Hydraulic Fluid
48
Battery Acid
49
Brake Fluid
50
Disposal of Consumables
51
Emissions
51
4 Overviews
55
Overview
56
Overview of the Driver's Compartment
57
Operating Devices and Display Elements
58
Display and Operating Unit
58
Operating Devices for Hydraulic and Traction Functions
58
Joystick 4Plus
59
Reserved
59
Fingertip
60
Identification Points
61
Overview
61
Nameplate
62
Production Number
63
5 Operation
65
Checks and Tasks to be Carried out Prior to Commissioning
66
Visual Inspections
66
Filling the Washer System (Variant)
68
Checking the Condition of the Wheels and Tyres
69
Adjusting the MSG 65/MSG 75 Driver's Seat
70
(Variant)
73
Electrical Driver's Compartment Adjustment (Variant)
74
Compartment
74
Adjusting the Steering Column
75
Commissioning
75
Climbing into and out of the Truck
75
Shelves and Cup Holders
77
Connecting the Battery Male Connector
77
Enabling Truck Functions Using the Foot Switch and Seat Switch
78
Display and Operating Unit
78
Foot Switch
78
Driver's Seat
78
Unlocking the Emergency off Switch
80
Switching on the Key Switch
80
Access Authorisation with PIN Code (Variant)
83
Entering Truck Operating Data Via the Display and Operating Unit
84
Operating the Signal Horn
89
Checking the Brake System for Correct Function
89
Checking the Steering System for Correct Function
91
Checking the Emergency off Function
91
Checking the "Automatic Tilting Centre Position" (Variant) for Correct Function
92
Setting the Drive Programme
93
OPTISPEED - Continuously Variable Reduction in Driving Speed or Hydraulic Functions (Variant)
94
Driving
95
Safety Regulations When Driving
95
Roadways
98
Side Chassis Supports
100
Selecting the Drive Direction
101
Actuating the Drive Direction Switch, Joystick 4Plus
102
Actuating the Drive Direction Switch, Fingertip
102
Starting Drive Mode, Single-Pedal Version
102
Starting Drive Mode, Dual-Pedal Version (Variant)
104
Operating the Service Brake
106
Applying the Electromagnetic Parking Brake
107
Steering
110
Lifting
112
Lifting System Variants
112
Automatic Lift Cut out (Variant)
113
Reach-Lower Lock (Variant)
114
Automatic Centre Position (Variant)
115
Lift Mast Versions
116
Malfunctions in Lifting Mode
117
Lifting System Operating Devices
118
Joystick 4Plus Lifting System
119
Fingertip Lifting System
122
Load Backrest (Variant)
124
Changing the Fork Arms
124
Fork Extension (Variant)
127
Working Platforms
128
Handling Loads
129
Safety Regulations When Handing Loads
129
Before Picking up a Load
129
Picking up Loads
131
Danger Area
132
Transporting Pallets
133
Transporting Swinging Loads
134
Picking up a Load
135
Transporting Loads
138
Setting down Loads
140
Driving on Upward and Downward Gradients
142
Driving Onto Lifts
142
Working with Attachments
144
Fitting Attachments
144
Releasing the Pressure from the Auxiliary Hydraulics
146
General Instructions for Controlling Attachments
147
Controlling Attachments (Variant) with the Fingertip (5Th/6Th Hydraulic Function)
151
Operating the Clamp Locking Mechanism (Variant) with a Joystick 4Plus
153
Operating the Clamp Locking Mechanism (Variant) with the Fingertip Switch
155
Picking up a Load Using Attachments
156
Operating Auxiliary Equipment
157
Switching the Working Spotlights (Variant) on and off
157
Clipboard (Variant)
158
Fleetmanager (Variant)
158
Accident Recorder (Variant)
158
Active Load Stabilisation als (Variant)
159
Camera/Monitor System (Variant)
160
Load Measurement
160
Battery Change Frame (Variant)
162
General
162
Safe Handling
163
Load Capacity
163
Area of Application
163
Adjusting the Transfer Height
164
Locking the Battery Change Frame
164
Battery Replacement Area
165
Lift Height Preselector (Variant)
166
General
166
Definition of Terms
167
AUTO MODE Function
168
Operating the Lift Height Preselector
171
Teach-In, General
175
Performing a Teach-In
176
Cab Operation (Variant)
179
General Information about the Cab
179
Opening the Cab Door
180
Closing the Cab Door
181
Emergency Exit Window in the Cab
181
Cab Operating Devices
182
Cab Interior Lighting (Variant)
183
Heating System in the Cab (Variant)
184
Cold Store Application
185
General
185
Areas of Application
186
Battery in the Cold Store
187
Description of the Cold Store Equipment
187
Warming up the Truck
188
Operating the Display and Operating Unit
188
Operating Status Displays on the Display and Operating Unit
188
Blue-Q Efficiency Mode
190
Functional Description
190
Switching the Blue-Q Efficiency Mode on and off
190
Fault Displays
191
View on the Display and Operating Unit
191
Operating in Special Operating Situations
191
Transportation
191
Towing
194
Crane Loading
196
Procedure in Emergencies
199
Emergency Shutdown
200
Procedure if Truck Tips over
201
Emergency Lowering
202
Handling the Battery
202
Safety Regulations When Handling the Battery
202
General Information on Battery Replacement
206
Actuating the Battery Lock
207
Disconnecting the Battery Male Connector
209
Battery Replacement Using a Crane
210
Changing the Battery Using the Internal Roller Channel (Variant)
215
Battery Commissioning
221
Adjusting the Battery Lock
221
Setting the Battery Data
223
Battery Transport with Crane
225
Maintaining the Battery
226
Decommissioning
230
Parking the Truck Securely
230
Shutting down and Storing the Truck
232
Re-Commissioning after Shutdown
233
Cleaning
234
Cleaning the Truck
234
Cleaning Load Chains
235
After Cleaning
236
6 Maintenance
237
General Maintenance Information
238
Personnel Qualifications
238
Information for Carrying out Maintenance
238
Maintenance - 1000 Hours/Year
241
Maintenance - 3000 Hours/Every Two Years
245
Additional Maintenance Guidelines for Using the Truck in a Cold Store - 500 Hours or Every 12 Weeks
248
Ordering Spare Parts and Wearing Parts
249
Quality and Quantity of the Required Operating Materials
249
Maintenance Data Table
250
Safety Regulations for Maintenance
252
General Information
252
Working on the Hydraulic Equipment
252
Working on the Electrical Equipment
252
Safety Devices
253
Set Values
253
Lifting and Jacking up
253
Working at the Front of the Truck
253
Servicing
255
Checking the Battery Condition, Acid Level and Acid Density
255
Maintaining Wheels and Tyres
256
Checking the Hydraulic System for Leaks
258
Greasing the Lift Mast and Roller Tracks
259
Checking the Battery Change Frame
259
7 Technical Data
261
Dimensions
262
VDI Datasheet FM-X 10 (N), FM-X 12 (N)
263
VDI Datasheet FM-X 14 (N), FM-X 17 (N)
267
VDI Datasheet FM-X 20 (N, W, EW)
271
VDI Datasheet FM-X 22
274
VDI Datasheet FM-X 25
279
Wheels and Tyres
282
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