Still FM-X-22 Manuals

Manuals and User Guides for Still FM-X-22. We have 1 Still FM-X-22 manual available for free PDF download: Original Instructions Manual

Still FM-X-22 Original Instructions Manual

Still FM-X-22 Original Instructions Manual (292 pages)

Reach trucks

Brand: Still | Category: Forklifts | Size: 6 MB

Table of Contents

Table of Contents
3
1 Foreword

11
- Your Truck
  12
- General
  12
- CE Labelling
  12
- EC Declaration of Conformity in Accordance with Machinery Directive
  13
- Information about the Documentation
  14
- Documentation Scope
  14
- Issue Date and Topicality of the Operating Instructions
  15
- Copyright and Trademark Rights
  15
- Explanation of Information Symbols Used
  15
- List of Abbreviations
  16
- Deﬁning Directions
  19
- Schematic Views
  20
- Environmental Considerations
  21
- Packaging
  21
- Disposal of Components and Batteries
  21
2 Introduction

23
- Using the Truck
  24
- Proper Usage
  24
- Impermissible Use
  24
- Place of Use
  25
- Parking in Temperatures below -10°C
  25
- Using Working Platforms
  26
- Residual Risk
  27
- Residual Dangers, Residual Risks
  27
- Special Risks Associated with Using the Truck and Attachments
  28
- Overview of Hazards and Countermeasures
  30
- Danger to Employees
  32
3 Safety

35
- Deﬁnition of Terms Used for Responsible Persons
  36
- Operating Company
  36
- Specialist
  36
- Drivers
  37
- Basic Principles for Safe Operation
  39
- Insurance Cover on Company Premises
  39
- Changes and Retroﬁtting
  39
- Modiﬁcations to the Overhead Guard and Cabs
  41
- Safety Information for FM-X Wide, Extra Wide (W, EW)
  42
- Warning Regarding Non-Original Parts
  42
- Damage, Defects and Misuse of Safety Systems
  43
- Tyres
  43
- Medical Equipment
  44
- Exercise Caution When Handling Gas Springs and Accumulators
  44
- Safety Tests
  45
- Regular Safety Inspection of the Truck
  45
- Insulation Testing
  45
- Safety Regulations for Handling Consumables
  46
- Permissible Consumables
  46
- Oils
  47
- Hydraulic Fluid
  48
- Battery Acid
  49
- Brake Fluid
  50
- Disposal of Consumables
  51
- Emissions
  51
4 Overviews

55
- Overview
  56
- Overview of the Driver's Compartment
  57
- Operating Devices and Display Elements
  58
- Display and Operating Unit
  58
- Operating Devices for Hydraulic and Traction Functions
  58
- Joystick 4Plus
  59
- Reserved
  59
- Fingertip
  60
- Identiﬁcation Points
  61
- Overview
  61
- Nameplate
  62
- Production Number
  63
5 Operation

65
- Checks and Tasks to be Carried out Prior to Commissioning
  66
- Visual Inspections
  66
- Filling the Washer System (Variant)
  68
- Checking the Condition of the Wheels and Tyres
  69
- Adjusting the MSG 65/MSG 75 Driver's Seat
  70
- (Variant)
  73
- Electrical Driver's Compartment Adjustment (Variant)
  74
- Compartment
  74
- Adjusting the Steering Column
  75
- Commissioning
  75
- Climbing into and out of the Truck
  75
- Shelves and Cup Holders
  77
- Connecting the Battery Male Connector
  77
- Enabling Truck Functions Using the Foot Switch and Seat Switch
  78
- Display and Operating Unit
  78
- Foot Switch
  78
- Driver's Seat
  78
- Unlocking the Emergency off Switch
  80
- Switching on the Key Switch
  80
- Access Authorisation with PIN Code (Variant)
  83
- Entering Truck Operating Data Via the Display and Operating Unit
  84
- Operating the Signal Horn
  89
- Checking the Brake System for Correct Function
  89
- Checking the Steering System for Correct Function
  91
- Checking the Emergency off Function
  91
- Checking the "Automatic Tilting Centre Position" (Variant) for Correct Function
  92
- Setting the Drive Programme
  93
- OPTISPEED - Continuously Variable Reduction in Driving Speed or Hydraulic Functions (Variant)
  94
- Driving
  95
- Safety Regulations When Driving
  95
- Roadways
  98
- Side Chassis Supports
  100
- Selecting the Drive Direction
  101
- Actuating the Drive Direction Switch, Joystick 4Plus
  102
- Actuating the Drive Direction Switch, Fingertip
  102
- Starting Drive Mode, Single-Pedal Version
  102
- Starting Drive Mode, Dual-Pedal Version (Variant)
  104
- Operating the Service Brake
  106
- Applying the Electromagnetic Parking Brake
  107
- Steering
  110
- Lifting
  112
- Lifting System Variants
  112
- Automatic Lift Cut out (Variant)
  113
- Reach-Lower Lock (Variant)
  114
- Automatic Centre Position (Variant)
  115
- Lift Mast Versions
  116
- Malfunctions in Lifting Mode
  117
- Lifting System Operating Devices
  118
- Joystick 4Plus Lifting System
  119
- Fingertip Lifting System
  122
- Load Backrest (Variant)
  124
- Changing the Fork Arms
  124
- Fork Extension (Variant)
  127
- Working Platforms
  128
- Handling Loads
  129
- Safety Regulations When Handing Loads
  129
- Before Picking up a Load
  129
- Picking up Loads
  131
- Danger Area
  132
- Transporting Pallets
  133
- Transporting Swinging Loads
  134
- Picking up a Load
  135
- Transporting Loads
  138
- Setting down Loads
  140
- Driving on Upward and Downward Gradients
  142
- Driving Onto Lifts
  142
- Working with Attachments
  144
- Fitting Attachments
  144
- Releasing the Pressure from the Auxiliary Hydraulics
  146
- General Instructions for Controlling Attachments
  147
- Controlling Attachments (Variant) with the Fingertip (5Th/6Th Hydraulic Function)
  151
- Operating the Clamp Locking Mechanism (Variant) with a Joystick 4Plus
  153
- Operating the Clamp Locking Mechanism (Variant) with the Fingertip Switch
  155
- Picking up a Load Using Attachments
  156
- Operating Auxiliary Equipment
  157
- Switching the Working Spotlights (Variant) on and off
  157
- Clipboard (Variant)
  158
- Fleetmanager (Variant)
  158
- Accident Recorder (Variant)
  158
- Active Load Stabilisation als (Variant)
  159
- Camera/Monitor System (Variant)
  160
- Load Measurement
  160
- Battery Change Frame (Variant)
  162
- General
  162
- Safe Handling
  163
- Load Capacity
  163
- Area of Application
  163
- Adjusting the Transfer Height
  164
- Locking the Battery Change Frame
  164
- Battery Replacement Area
  165
  - Lift Height Preselector (Variant)
    166
  - General
    166
  - Deﬁnition of Terms
    167
  - AUTO MODE Function
    168
  - Operating the Lift Height Preselector
    171
  - Teach-In, General
    175
  - Performing a Teach-In
    176
  - Cab Operation (Variant)
    179
  - General Information about the Cab
    179
  - Opening the Cab Door
    180
  - Closing the Cab Door
    181
  - Emergency Exit Window in the Cab
    181
  - Cab Operating Devices
    182
  - Cab Interior Lighting (Variant)
    183
  - Heating System in the Cab (Variant)
    184
  - Cold Store Application
    185
  - General
    185
  - Areas of Application
    186
  - Battery in the Cold Store
    187
  - Description of the Cold Store Equipment
    187
  - Warming up the Truck
    188
  - Operating the Display and Operating Unit
    188
  - Operating Status Displays on the Display and Operating Unit
    188
  - Blue-Q Efﬁciency Mode
    190
  - Functional Description
    190
  - Switching the Blue-Q Efﬁciency Mode on and off
    190
  - Fault Displays
    191
  - View on the Display and Operating Unit
    191
  - Operating in Special Operating Situations
    191
  - Transportation
    191
  - Towing
    194
  - Crane Loading
    196
  - Procedure in Emergencies
    199
  - Emergency Shutdown
    200
  - Procedure if Truck Tips over
    201
  - Emergency Lowering
    202
  - Handling the Battery
    202
  - Safety Regulations When Handling the Battery
    202
  - General Information on Battery Replacement
    206
  - Actuating the Battery Lock
    207
  - Disconnecting the Battery Male Connector
    209
  - Battery Replacement Using a Crane
    210
  - Changing the Battery Using the Internal Roller Channel (Variant)
    215
  - Battery Commissioning
    221
  - Adjusting the Battery Lock
    221
  - Setting the Battery Data
    223
  - Battery Transport with Crane
    225
  - Maintaining the Battery
    226
  - Decommissioning
    230
  - Parking the Truck Securely
    230
  - Shutting down and Storing the Truck
    232
  - Re-Commissioning after Shutdown
    233
  - Cleaning
    234
  - Cleaning the Truck
    234
  - Cleaning Load Chains
    235
  - After Cleaning
    236
6 Maintenance

237
7 Technical Data

261
- Dimensions
  262
- VDI Datasheet FM-X 10 (N), FM-X 12 (N)
  263
- VDI Datasheet FM-X 14 (N), FM-X 17 (N)
  267
- VDI Datasheet FM-X 20 (N, W, EW)
  271
- VDI Datasheet FM-X 22
  274
- VDI Datasheet FM-X 25
  279
- Wheels and Tyres
  282

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