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SJIII 4626
Skyjack SJIII 4626 Manuals
Manuals and User Guides for Skyjack SJIII 4626. We have
5
Skyjack SJIII 4626 manuals available for free PDF download: Operating & Maintenance Manual, Service Manual, Operating Manual
Skyjack SJIII 4626 Operating & Maintenance Manual (196 pages)
the conventionals
Brand:
Skyjack
| Category:
Lifting Systems
| Size: 6.83 MB
Table of Contents
Serial Number Breakdown
2
Table of Contents
3
Operator Safety Reminders
4
Base
7
Introduction
7
Description
7
Lifting Mechanism
7
Optional Accessories
7
Purpose of Equipment
7
Serial Number Nameplate
7
Use of Equipment
7
Warnings
7
Safety Rules
8
Optional Equipment (ANSI & CE)
10
Specifications and Features
10
Work Platform Major Component Identification
11
Electrical Panel
12
Emergency Battery Disconnect Switch
12
Operating Controls Identification
12
Operator Qualifications
12
Base Control Box (CE)
13
Base Controls-Hydraulic Emergency Lowering System
13
Base Controls-Hydraulic/Manual Parking Brake
14
Free-Wheeling Valve
14
Safety Bar and Pothole Protection Device
15
Operator’s Control Box
16
Platform Controls
16
Fold-Down Guardrail System
17
Powered Extension Platform Control Box
17
First Aid
18
Set-Up Procedure
18
Operating Procedures
19
Prestart Checks
19
Operator’s Checklist
19
Start and Operation
20
Shutdown Procedure
20
Battery Charging Procedures (Standard Machines)
21
Battery Service and Charging Procedures
21
Battery Charger Operation
22
Battery Charging Procedures (EE-Ratemachines)
22
Battery Status
22
MAC Charger
23
Section 3 Systems Component Identification and Schematics
24
System Component Identification and Schematics
24
Table of Contents
24
Control Box Diagram and Parts List with Horn (ANSI/SIA and CSA)
25
Control Box Diagram and Parts List with All Options (ANSI/SIA and CSA)
26
Control Box Diagram and Parts List with Horn (CE)
27
Control Box Diagram and Parts List with All Options (CE)
28
Electrical Symbol Chart
29
Relay Function Chart
30
Electrical Schematic Parts List with Horn (ANSI/SIA and CSA) Serial Numbers 608118, 66287, 703453, 86734, 75498 or 82263 & below
31
Electrical Schematic with Horn (ANSI/SIA and CSA) Serial Numbers 608118, 66287, 703453, 86734, 75498 or 82263 & below
32
Electrical Schematic with Horn (ANSI/SIA and CSA)
33
Electrical Schematic Parts List with Horn (ANSI/SIA and CSA)
34
Electrical Schematic with All Options (ANSI/SIA and CSA)
35
Electrical Schematic Parts List with All Options (ANSI/SIA and CSA)
36
Electrical Schematic Parts Listmodels 3220, 4620, 4626, 4830 & 4832 with All Options (CE)
37
Electrical Schematic Models 3220, 4620, 4626, 4830 & 4832 with All Options (CE)
38
Electrical Schematic Models 6826 and 6832 with All Options (CE)
39
Electrical Schematic Parts List Models 3220, 4620, 4626, 4830 & 4832 with All Options (CE)
40
Electrical Panel Parts List-No Options (ANSI/SIA and CSA) Serial Numbers 608118, 66287, 703453, 86734, 75498 or 82263 & below
41
Electrical Panel Diagram-No Options (ANSI/SIA and CSA) Serial Numbers 608118, 66287, 703453, 86734, 75498 or 82263 &Amp; below
42
Electrical Panel Diagram-No Options (ANSI/SIA and CSA)
43
Electrical Panel Parts List-No Options (ANSI/SIA and CSA)
44
Electrical Panel Parts List-All Options (ANSI/SIA and CSA) Serial Numbers 608118, 66287, 703453, 86734, 75498 or 82263 & below
45
Electrical Panel Diagram-All Options (ANSI/SIA and CSA) Serial Numbers 608118, 66287, 703453, 86734, 75498 or 82263 & below
46
Electrical Panel Diagram-All Options (ANSI/SIA and CSA)
47
Electrical Panel Parts List-All Options (ANSI/SIA and CSA)
48
Electrical Panel Parts List-All Options (Ce)Serial Numbers 608118, 66287, 703453, 86734, 75498 or 82263 & below
49
Electrical Panel Parts List-All Options (CE) Serial Numbers 608118, 66287, 703453, 86734, 75498 or 82263 & below
50
Electrical Panel Parts List-All Options (CE)
51
Battery Charger Schematic-Motor Appliance-Motor Appliance #BA610
53
Battery Charger Schematic Parts List-Bycan #2440A and 2440E
54
Hydraulic Symbol Chart
55
Hydraulic Schematic Parts List (Models 3220 & 4620)
56
Hydraulic Schematic (Models 3220 & 4620)
57
Hydraulic Schematic (Model 4626)
58
Hydraulic Schematic Parts List (Model 4626)
59
Hydraulic Schematic Parts List (Model 4830 & 4832)
60
Hydraulic Schematic (Model 4830 & 4832)
61
Hydraulic Schematic (Models 6826 & 6832)
62
Hydraulic Schematic Parts List (Models 6826 & 6832)
63
Hydraulic Manifold Component Identification
64
Electrical System
65
Troubleshooting Information
65
Hydraulic System
74
Maintenance and Service
76
Maintenance and Inspection Schedule
76
Owner's Annual Inspection Record
76
Hydraulic System and Component Maintenance and Repair
77
Maintenance and Inspection Schedule
78
Owner’s Annual Inspection Record
79
Maximum Platform Capacities (Evenly Distributed)
79
Torque Specifications
80
General Specifications-SJIII Series the Conventionals
81
Controller Troubleshooting Procedure
82
Proportional Controller
82
Controller Adjustment Procedure
83
Proportional Controller Adjustment
84
System and Lift Pressure Adjustments
85
General Maintenance Hints
76
Operator’s Responsibility for Maintenance
76
Hardware
86
How to Order Repair Parts
86
Parts Lists
86
Parts Ordering Information
86
Section 6 Parts Lists
86
List of Illustrations
87
Figure 6-1. Gate Options
89
FIGURE 6-2. MAIN PLATFORM and RAILINGS - Model 3220
91
FIGURE 6-3. MAIN PLATFORM and RAILINGS - Model 4620 with Rigid Railings
93
FIGURE 6-4. MAIN PLATFORM and RAILINGS - Model 4620 with Hinged Railings
95
FIGURE 6-5. MAIN PLATFORM and RAILINGS - Model 4626 with Hinged Railings
97
Main Platform and Railings-Model 4830 and 4832 with Hinged Railings
99
FIGURE 6-7. MAIN PLATFORM and RAILINGS - Model 6826 with Hinged Railings
101
FIGURE 6-8. MAIN PLATFORM and RAILINGS - Model 6832 with Hinged Railings
103
Figure 6-9. Ac Outlet on Platform Option
105
FIGURE 6-10. 3 FT. MANUAL EXTENSION PLATFORM - Models 3220, 4620, 4626,4830 and 4832
107
FIGURE 6-11. 3 FT. MANUAL EXTENSION PLATFORM - Models 6826 and 6832
109
Figure 6-12. Powered Extension Platform Assembly
111
FIGURE 6-13. HYDRAULIC HOSE CONNECTIONS - Powered Extension Platform
114
Figure 6-16. Operator's Control Box Assembly
118
Operator’s Control Box Assembly
118
Proportional Controller Assembly
121
Hose Connections-Scissors (Models 3220 and 4620)
122
Hose Connections-Scissors (Models 4626 and 6826)
123
FIGURE 6-20. HOSE CONNECTIONS - SCISSORS (Model 4830 and 4832)
124
FIGURE 6-21. HOSE CONNECTIONS - SCISSORS (Model 6832)
125
Scissor Arm Assembly-3220 and 4620
126
Scissor Arm Assembly-4626
128
Scissor Arm Assembly-4626 and 6826
129
Scissor Arm Assembly-4830 and 4832
130
Scissor Arm Assembly-6832
132
Figure 6-26. Lift Cylinder Assembly
134
FIGURE 6-27. BASE, AXLES and WHEELS - Models 3220, 4620, 4626, 4830 and 4832
136
FIGURE 6-28. BASE, AXLES and WHEELS - Models 6826 and 6832
140
Figure 6-29. Pot Hole Protection Device
143
FIGURE 6-30. HYDRAULIC HOSE CONNECTIONS - Base (Models 3220, 4620, 4626, 4830 and 4832)
145
FIGURE 6-31. HYDRAULIC HOSE CONNECTIONS - Base (Models 6826 and 6832)
147
Brake Cylinder Assembly
149
Steer Cylinder Assembly
150
Rear Drive Manifold Assembly-Models 3220, 4620, 4626, 4830 and 4832
151
Rear Drive Manifold Assembly-Models 6826 and 6832
152
Figure 6-36. Base Control Box Option (Ce)
153
Figure 6-37. Hydraulic/Electric Tray Assembly
155
FIGURE 6-38. HYDRAULIC HOSE CONNECTIONS - Hydraulic/Electric Tray
158
FIGURE 6-39. BATTERY TRAY ASSEMBLY (Models 3220, 4620, 4626,4830 and 4832)
160
FIGURE 6-40. BATTERY TRAY ASSEMBLY (Models 6826 and 6832)
162
Battery Charger Assembly (Motor Appliance Model BA610)
164
Battery Charger Assembly (Motor Appliance Model BA169)
165
Battery Charger Assembly (Motor Appliance Model BA1044)
166
Battery Charger Assembly (Bycan Model 2440A and 2440E)
167
Battery Charger Assembly (Bycan Model 2440U)
168
Proportional Control Manifold Assembly
169
Powered Extension Platform Cylinder Assembly
116
Powered Extension Platform Control Box Assembly
117
Figure 6-47. Main Manifold Assembly
170
FIGURE 6-48. ELECTRICAL PANEL ASSEMBLY (ANSI/SIA and CSA)
172
Electrical Panel Assembly (EE-Rated) (ANSI/SIA and CSA)
174
Figure 6-50. Electrical Panel Assembly (Ce)
176
Labels and Nameplates-ANSI/SIA and CSA
178
Figure 6-52. Labels and Nameplates (Ce)
180
Air Hose to Platform Option
182
Figure 6-54. 800 Watt Generator Option
183
FIGURE 6-55. SCISSOR GUARD OPTION (Models 6826 and 6832)
184
Scissor Guard Option (French)
187
Scissor Guard Option (Galvenized Mesh)
189
Figure 6-58. Light Duty Pipe Rack Option
192
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Skyjack SJIII 4626 Service Manual (130 pages)
SJIII Conventional Series
Brand:
Skyjack
| Category:
Scissor Lifts
| Size: 7.89 MB
Table of Contents
Ection 1 Sche Ule Maintenance Inspections
5
Table of Contents
5
Aerial Platform Definition
6
Purpose of Equipment
6
Use of Equipment
6
Manuals
6
Operator
6
Service Policy and Warranty
6
Optional Accessories
6
Scope of this Manual
7
Operator Safety Reminders
8
Electrocution Hazard
8
Safety Precautions
9
Maintenance and Service Safety Ips
12
Owner's Annual Inspection Record
12
Replacement Parts
12
Maintenance and Inspection Schedule
12
Hydraulic System & Component Maintenance and Repair
13
Maintenance Hints
13
Ervice and Maintenance
14
About this Section
14
Service Bulletins
14
Maintenance and Inspection
14
Maintenance Instructions
14
Owner's Annual Inspection Record
15
Maintenance and Inspection Checklist
16
Cheduled Maintenance
17
Scheduled Maintenance Inspections
17
Function Ests
24
Ection 2 Maintenance Tables an Iagrams
32
Table of Contents
32
Tables
32
JIII Eries KYJACK
32
Section 3 System Component I Enification an Schematics
47
Electrical Symbol Chart
48
Hydraulic Symbol Chart
49
Wire Number and Color Code
50
Hydraulic Manifold and Port Identifications
51
Platform Control Console Diagram (with Oggle Switch)
57
Platform Control Console Diagram (with Rotary Switch)
58
Platform Control Console with Oggle Switch - Powered Extension Platform Modification Diagram
59
Power Extension Platform Control Console and Harness
61
Base Control Console Diagram
62
Main Manifold Harness and Holding Valve Harness (ANSI/CSA & EE Rated)
67
Main Manifold Harness and Holding Valve Harness (CE)
67
Electrical Panel Diagram (ANSI/CSA)
68
Electrical Panel Diagram (ANSI/CSA EE Rated)
69
Electrical Panel Diagram (CE)
69
Harnesses Diagram
71
Limit Switch Assemblies Diagram
72
Control Module and Beeper Diagram (CE)
74
Ection 4 Troubleshooting Information
87
Introduction
89
All Controls Except for down Function Inoperative
90
All Controls Inoperative
90
Electrical Ystem
90
All Controls Inoperative from Base Control Console
91
All Controls Inoperative from Platform Control Console
91
No down or Reverse Only Function from Platform Controls
92
No Drive or up Function from Platform or Base Controls (CE Only)
92
No up Function from Platform or Base Control Console
92
No up or Forward Only Function from Platform Control Console
92
10 No down Function from Platform or Base Control Console (CE Only)
93
No down Function from Platform or Base Control Console (ANSI/CSA Only)
93
11 No up Function from Base Control Console
94
12 No down Function from Base Control Console
94
14 Drive Only Inoperative
94
15 No Drive or Steer When Platform Fully Lowered
94
16 No Drive or Steer When Platform Elevated
95
17 Elevated Drive Speed Does Not Activate
95
18 Work Platform Drives in Slow Speed Only
95
19 Forward Drive Function Inoperative
96
20 Reverse Drive Function Inoperative
96
21 Brake will Not Release
96
22 High/Low Orque Inoperative
96
23 Right Steer Inoperative
97
24 Left Steer Inoperative
97
25 Power Extension Platform will Not Extend or Retract
98
26 Power Extension Platform will Not Extend
98
27 Power Extension Platform will Not Retract
98
Wo or more Functions at One Time
98
All Function Inoperative
99
Hydraulic Ystem
99
Platform Does Not Lift
99
Platform Drifts down
99
Platform Lifts Slowly
99
Platform will Not Lower
99
Brake(S) will Not Release
100
Brake(S) will Not Release (Additional for Machines with Integral Brakes)
100
Platform Drives Slow
100
Platform will Not Drive in Forward or Reverse
100
10 Aerial Platform will Not Hold on a Grade (Machines with Integrals Brakes)
101
11 Platform Does Not Steer
101
12 All System Sluggish
101
13 Power Extension Platform will Not Extend or Retract
101
14 High/Low Orque Inoperative
101
JIII Conventional Eries KYJACK
101
Section 5 Proce Ures
107
Ervice and Maintenance
108
General
108
OEM Controller Electronics Information
108
Safety and Workmanship
108
OEM Controller Roubleshooting
109
OEM Controller Switch Wiring
110
Base
111
Lift Pressure Adjustment
111
System Relief Pressure Adjustment
111
Electronic Ilt Switch Setup Procedure
112
Reprogramming Existing Ilt Switch
114
Est and Verify Ilt Circuit
115
Control Module Pin Reference Chart
116
Load Ensing Ystem - CE
116
LED Error Codes - Quick Reference Chart
117
LED Error Codes - Code Breakdown Chart
118
Hand Held Calibration/Diagnostic Ool Key Functions
120
Control Module Load Calibration - Code Messages & Definitions
121
Control Module Load Calibration Procedure
125
Skyjack SJIII 4626 Service Manual (94 pages)
dc electric scissors
Brand:
Skyjack
| Category:
Lifting Systems
| Size: 9.1 MB
Table of Contents
1 Section 1 Schedule Maintenance Inspections
5
SJIII DC Electric SKYJACK
3
Sjiii 3220 Sjiii 3226 Sjiii 4620 Sjiii 4626 Sjiii
4
Table of Contents
5
Purpose of Equipment
7
Use of Equipment
7
Manuals
7
Operator
7
Service Policy and Warranty
7
Optional Accessories
7
Scope of this Manual
8
Operator Safety Reminders
8
Electrocution Hazard
9
Safety Precautions
10
Maintenance and Inspection Schedule
13
Owner's Annual Inspection Record
13
Replacement Parts
13
Maintenance and Service Safety Tips
13
Hydraulic System & Component Maintenance and Repair
14
Maintenance Hints
14
Service and Maintenance
15
About this Section
15
Service Bulletins
15
Maintenance and Inspection
15
Maintenance Instructions
15
Scheduled Maintenance
15
Owner's Annual Inspection Record
16
Maintenance and Inspection Checklist
17
Schedule Maintenance Inspections
17
Scheduled Maintenance Inspections
18
Function Tests
25
Section 2 Maintenance Tables and Diagrams
33
Table of Contents
33
SJIII DC Electric SKYJACK
39
Sjiii 3220 Sjiii 3226 Sjiii 4620 Sjiii 4626 Sjiii
40
Section 3 System Component Identification and Schematics
41
Electrical Symbol Chart
43
Hydraulic Symbol Chart
44
Wire Number and Color Code
45
Electrical Components Parts List
49
Hydraulic Manifold and Port Identifications
52
Platform Control Console Diagram
53
Platform Control Console - Powered Extension Platform Modification Diagram
54
Powered Extension Platform Control Console and Harness
55
Base Control Console Diagram
56
Scissor Arm Control Cable Diagram
57
Hydraulic Schematic (Models 322X)
61
Hydraulic Schematic (Models 46Xx)
62
Main Manifold Harness and Holding Valve Harness
63
Electrical Panel Diagram
64
Horn/Tilt Switch/Flashing Light Diagram
65
Electrical Schematic (Equipped with All Options)
66
Section 4 Troubleshooting Information
67
Introduction
69
All Controls Except for down Function Inoperative
70
All Controls Inoperative
70
Electrical System
70
All Controls Inoperative from Base Control Console
71
All Controls Inoperative from Platform Control Console
71
No down Function from Platform or Base Control Console
72
No down or Reverse Only Function from Platform Controls
72
No up Function from Platform or Base Control Console
72
No up or Forward Only Function from Platform Control Console
72
10 No down Function from Base Control Console
73
11 Platform Lifts Slowly from Platform and Base Control Console
73
12 Overload Alarm Inoperative (When Platform Load Exceeded)
73
13 Steer Only Inoperative
73
No up Function from Base Control Console
73
14 Drive Only Inoperative
74
15 No Drive or Steer When Platform Fully Lowered
74
16 No Drive or Steer When Platform Elevated
74
17 Elevated Drive Speed Does Not Activate
74
18 Work Platform Drives in Slow Speed Only
74
19 Forward Drive Function Inoperative
75
20 Reverse Drive Function Inoperative
75
21 Brake will Not Release
75
22 High/Low Torque Inoperative
76
23 Right Steer Inoperative
76
24 Left Steer Inoperative
77
25 Power Extension Platform will Not Extend or Retract
77
26 Power Extension Platform will Not Extend
77
27 Power Extension Platform will Not Retract
78
28 Two or more Functions at One Time
78
All Function Inoperative
79
Hydraulic System
79
Platform Does Not Lift
79
Platform Drifts down
79
Platform Drives Slow
79
Platform Lifts Slowly
79
Platform will Not Lower
79
10 Aerial Platform will Not Hold on a Grade (Machines with Integrals Brakes)
80
11 Platform Does Not Steer
80
Brake(S) will Not Release
80
Brake(S) will Not Release (Additional for Machines with Integral Brakes)
80
Platform will Not Drive in Forward or Reverse
80
12 All System Sluggish
81
13 Power Extension Platform will Not Extend or Retract
81
14 High/Low Torque Inoperative
81
Section 5 Procedures
83
General
85
OEM Controller Electronics Information
85
Safety and Workmanship
85
Service and Maintenance
85
OEM Controller Troubleshooting
86
OEM Controller Switch Wiring
87
Base
88
Lift Pressure Adjustment
88
System Relief Pressure Adjustment
88
Electronic Tilt Switch Setup Procedure
89
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Skyjack SJIII 4626 Operating Manual (108 pages)
DC ELECTRIC SCISSORS
Brand:
Skyjack
| Category:
Scissor Lifts
| Size: 10.18 MB
Table of Contents
Table of Contents
4
Section 1 - about Your Aerial Platform
5
Read and Heed
5
Safety Rules
6
Section 2- Familiarization
13
Familiarization of SJIII Series
13
Component Identification
14
Visual & Daily Maintenance Inspections
18
Function Tests
25
Winching and Towing Procedures
32
Emergency Lowering Procedure
34
Section 3 - Operation
35
General
35
Major Components
36
Major Assemblies
37
Serial Number Nameplate
37
Component Identification
38
Component Identification (Optional Equipment/Attachments)
41
Operator's Responsibility
44
Start Operation
45
Guardrail Folding Procedure
50
Loading/Unloading
52
Moving the Aerial Platform through a Doorway
54
Maintenance Support Procedure
56
Battery Maintenance
57
Battery Maintenance (if Equipped)
60
Section 4 - Tables
63
Section 5- Labels
73
Section 6 - Skyjack Features
106
Skyjack SJIII 4626 Operating Manual (104 pages)
DC ELECTRIC SCISSORS
Brand:
Skyjack
| Category:
Scissor Lifts
| Size: 22.7 MB
Table of Contents
Read and Heed
5
Safety Rules
6
Section 2 - Familiarization
11
Component Identification
12
Visual & Daily Maintenance Inspections
16
Function Tests
23
Winching and Towing Procedures
31
Emergency Lowering Procedure
33
Section 3 - Operation
35
Major Components
36
Major Assemblies
37
Component Identification
38
Component Identification (Optional Equipment/Attachments)
41
Operator's Responsibility
43
Start Operation
44
Guardrail Folding Procedure
49
Loading/Unloading
52
Moving the MEWP through a Doorway
54
Maintenance Support Procedure
56
Battery Maintenance
57
Section 4 - Tables
61
Table 4.2 Owner's Annual Inspection Record
62
Table 4.3A Specifications and Features
63
Table 4.3B Specifications and Features
64
Table 4.4 Maximum Platform Capacities (Evenly Distributed)
65
Table 4.5 Floor Loading Pressure
66
Table 4.6 Maintenance and Inspection Schedule
68
Table 4.7 Operator's Checklist
69
Section 5 - Labels
71
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