User Manuals: Sinoboom TB24 Plus Telescopic Boom Lift

Manuals and User Guides for Sinoboom TB24 Plus Telescopic Boom Lift. We have 4 Sinoboom TB24 Plus Telescopic Boom Lift manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom TB24 Plus Maintenance Manual (170 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 38 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
16
Tipping Hazards and Rated Load
16
Jobsite Hazards
18
Unsafe Operation Hazards
20
Fall Hazards
21
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
23
Damaged Machine Hazards
23
Bodily Injury Hazards
23
Battery Hazards
24
Hydraulic Hazards
26
After Using the Machine
26
Specifications
29
Machine Specifications
29
Engine Specifications
35
Function Speed
36
Major Component Weights
37
Hydraulic System Specifications
38
Hydraulic Hose and Fitting
39
Specifications
39
Hydraulic Hose Torque
39
Hydraulic Fitting Torque
39
Hydraulic Hose and Fitting Torque
42
Procedure
42
Fastener Torque Specifications
42
System Descriptions
45
Power Source
45
Hydraulic System
45
Electrical System
45
Machine Control
45
Safety Measures
45
Service and Guidelines
47
Machine Preparation, Inspection and Maintenance
47
General
47
Preparation, Inspection and
47
Qualified Sinoboom Equipment
47
Mechanic
47
Pre-Operation Inspection
47
Pre-Delivery Inspection and Frequent Inspection
47
Annual Machine Inspection
47
Preventive Maintenance
48
Storage
49
Maintenance and Servicing
49
Precautions
49
General
49
Safety and Workmanship
49
Cleanliness
50
Component Removal and Installation4-4
50
Component Disassembly
50
Scrap of Structural Parts
50
Pressure-Fit Parts
51
Bearings
51
Gaskets
51
Bolt Usage and Torque Application
51
Hydraulic Lines and Electrical Wiring
51
Hydraulic System
51
Lubrication
51
Battery
51
Pins and Composite Bearing
51
Application of Insulating Silicone Grease to Electrical Connections
52
Maintenance Procedures
53
Conducting a Pre-Delivery Inspection
53
Following Amaintenance Schedule
54
Completing a Repair & Inspection
54
Report
54
Checklist Aprocedures
57
Inspect All Manuals
57
Inspect All Decals
58
Inspect Damaged, Loose or
58
Lost Parts
58
Inspect Hydraulic Oil Level
58
Inspect Hydraulic Leakage
59
Inspect Fuel Level
59
Inspect Fuel Leakage
60
Inspect Engine Oil Level
60
Inspect Coolant Level（Water
61
Cooled Engine
61
Inspect Engine Belt
62
Inspect Fuel Strainer
63
Water Separator
63
Inspect Cooling Fan
64
System
64
Functional Tests
64
Perform Maintenance after
69
Days
69
Exhaust Oscillate Cylinder
69
Checklist Bprocedures
69
Replace Hydraulic Oil Tank
69
Return Filter Element
69
Fasteners
70
Inspect Hydraulic Oil
70
Inspect Cooling System
70
Replace Fuel Strainer
70
Water Separator) Element
71
Tank
72
Replace High-Pressure Filter
72
Element
72
Replace Air Filter Element of
73
Engine
73
Sensors
74
System
75
Inspect Drive Reducer Oil
75
Level
75
Bolts
76
Lubricate Slewing Bearing
77
Inspect Platform Rotate
77
Cylinder Fasteners
77
Test Cylinder Drift
78
Test Counterbalance Valve
78
Locking
78
Inspect Electrical Wiring
79
Inspect Battery
79
Test Oscillate Outriggers
80
Test Drive Speed
80
Inspect Emergency Lowering
80
Inspect Tilt Protection
81
Checklist Cprocedures
81
Replace Fuel Filter Element
81
Inspect Boom Extend/Retract
83
Cables and Pulleys
83
Replace Engine Oil
83
Replace Engine Oil Filter
84
Tank
86
Inspect Weighing System
86
Checklist Dprocedures
86
Gear Oil
86
Replace Hydraulic Oil
87
Replace Hydraulic Tank
88
Suction Filter
88
Replace Coolant and Coolant Hoses (Water-Cooled Engine)
88
Replace Fuel Hoses
88
Inpsect Boom Wear Pads
89
Repair Procedures
91
Boom and Platform Components
91
Boom and Platform Systems
91
Platform Controller
92
Platform
92
Platform Rotate Motor
92
Jib Boom Assembly
93
Platform Level Cylinder
93
Cable Track Assembly
94
Steel Cable Tensioning Adjustment
94
Main Boom Assembly
95
Chassis and Turntable Components
96
Tires and Rims
96
Reducer and Drive Motor
97
Turntable Slewing Mechanism
101
Engine
104
Battery
104
Hydraulic Generator
105
Hydraulic System
106
Layout of Hydraulic Elements
106
Function Valves
108
Hydraulic Symbols
117
Hydraulic Schematic
118
Electrical System
121
Fault Code Description
121
Use and Maintenance of Battery
126
Electrical Symbols
128
Electrical Schematic
130
Rexroth Control System
143
Display Interface
143
Main Interface after Booting
145
Description of Icon Function
145
Language Setting
146
Test-Run Information
147
Sensor Calibration
147
Weight Calibration
148
Joystick Calibration
148
Advanced Setting
149
Sensor Configuration
149
Turntable Enable
149
Standardization
150
Proportional Configuration
151
Parameter Restore/Save
153
System Information
154
Time Setting
154
Sensor Information
154
Digital Input Information
155
Digital Output Information
155
Proportional Information
156
Engine Information
156
Turntable Panel Information
159
Platform Information
159
Alarm Information
160
Appendix 1: Prepare the Work Record before Delivery
163
Appendix 2: Repair & Inspection Report
165

Sinoboom TB24 Plus Maintenance Manual (120 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 21 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
15
Tipping Hazards and Rated Load
16
Jobsite Hazards
18
Unsafe Operation Hazards
20
Fall Hazards
21
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
23
Damaged Machine Hazards
23
Bodily Injury Hazards
23
Battery Hazards
23
Hydraulic Hazards
25
Welding and Polishing Requirements
25
After Using the Machine
25
Specifications
27
Machine Specifications
27
Engine Specifications
33
Function Speed
33
Major Component Weights
34
Power System Specifications
35
Hydraulic Hose and Fitting
36
Specifications
36
Hydraulic Hose Torque
36
Hydraulic Fitting Torque
37
Hydraulic Hose and Fitting Torque
39
Procedure
39
Fastener Torque Specifications
39
System Descriptions
43
Power Source
43
Hydraulic System
43
Electrical System
43
Machine Control
43
Safety Measures
43
Service and Guidelines
45
Machine Preparation, Inspection and Maintenance
45
General
45
Preparation, Inspection and
45
Qualified Sinoboom Equipment
45
Mechanic
45
Pre-Operation Inspection
45
Pre-Delivery Inspection and Frequent Inspection
45
Annual Machine Inspection
45
Preventive Maintenance
46
Maintenance and Servicing
47
Precautions
47
General
47
Safety and Workmanship
47
Cleanliness
47
Component Removal and Installation4-3
47
Component Disassembly
48
Pressure-Fit Parts
48
Bearings
48
Gaskets
48
Bolt Usage and Torque Application
48
Hydraulic Lines and Electrical Wiring
48
Hydraulic System
48
Lubrication
48
Battery
49
Pins and Composite Bearing
49
Application of Insulating Silicone Grease to Electrical Connections
49
Maintenance Procedures
51
Conducting a Pre-Delivery Inspection
51
Following Amaintenance Schedule
52
Completing a Repair & Inspection
52
Report
52
Checklist Aprocedures
55
Inspect All Manuals
55
Inspect All Decals
56
Inspect Damaged, Loose or
56
Lost Parts
56
Inspect Hydraulic Oil Level
56
Inspect Hydraulic Leakage
57
Inspect Fuel Level
57
Inspect Fuel Leakage
58
Inspect Engine Oil Level
58
Inspect Coolant Level（Water
59
Cooled Engine
59
Inspect Engine Belt
60
Inspect Fuel Strainer
60
Water Separator
61
Inspect Cooling Fan
61
System
61
Functional Tests
61
Perform Maintenance after
64
Days
64
Checklist Bprocedures
64
Replace Hydraulic Oil Tank
64
Return Filter Element
64
Fasteners
65
Inspect Hydraulic Oil
65
Inspect Cooling System
65
Replace Fuel Strainer
66
Tank
67
Replace High-Pressure Filter
67
Element
67
Replace Air Filter Element of
67
Engine
67
Sensors
68
System
69
Inspect Drive Reducer Oil
69
Level
70
Bolts
70
Lubricate Slewing Bearing
71
Inspect Platform Rotate
71
Cylinder Fasteners
71
Test Cylinder Drift
72
Inspect Oscillate Cylinder
72
Exhausting and Counterbalance
72
Valve Locking
72
Inspect Electrical Wiring
73
Inspect the Battery
73
Test Oscillate Outriggers
74
Test Drive Speed
74
Inspect Emergency Lowering
74
Inspect Tilt Protection
75
Checklist Cprocedures
75
Replace Fuel Filter Element
75
Inspect Boom Extend/Retract
76
Cables and Pulleys
76
Replace Engine Oil
77
Replace Engine Oil Filter
77
Tank
78
Inspect Weighing System
78
Gear Oil
79
Replace Hydraulic Oil
80
Replace Hydraulic Tank
80
Suction Filter
80
Replace Coolant and Coolant Hoses (Water-Cooled Engine)
81
Replace Fuel Hoses
81
Inpsect Boom Wear Pads
82
Repair Procedures
83
Boom and Platform Components
83
Boom and Platform Systems
83
Platform Controller
84
Platform
84
Platform Rotate Motor
84
Jib Boom Assembly
85
Platform Level Cylinder
85
Cable Track Assembly
86
Steel Cable Tensioning Adjustment
86
Main Boom Assembly
87
Chassis and Turntable Components
88
Tires and Rims
88
Reducer and Drive Motor
89
Turntable Slewing Mechanism
93
Engine
96
Battery
98
Hydraulic System
99
Layout of Hydraulic Elements
99
Boom Function Manifold (SANT)
101
Hydraulic Symbols
103
Hydraulic Schematic
104
Electrical System
106
Use and Maintenance of Battery
106
Electrical Symbols
106
Electrical Schematic
109
Appendix 1: Prepare the Work Record before Delivery
115
Appendix 2：Repair & Inspection Report
117

Sinoboom TB24 Plus Operation Manual (98 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 26 MB

Table of Contents
9
Introduction
11
Machine Specifications
13
Machine Components
19
Safety
21
Safety Definitions
21
Reporting Accidents
21
Electrocution Hazards
21
Tipping Hazards and Rated Load
22
Jobsite Hazards
24
Unsafe Operation Hazards
26
Fall Hazards
27
Collision Hazards
27
Crush Hazards
28
Explosion and Fire Hazards
29
Damaged Machine Hazards
29
Bodily Injury Hazards
29
Battery Hazards
29
Hydraulic Hazards
31
Welding and Polishing Requirements
31
After Using the Machine
31
Jobsite Inspection
33
Pre-Operation Inspection
35
Tips for Conducting a Pre-Operation
35
Inspection
35
Conducting a Pre-Operation
36
Inspection
36
Inspecting Parts
36
Inspecting Entire Machine
36
Inspect Hydraulic Oil Level
36
Inpsecting Fuel Level
37
Inspecting Engine Oil Level
38
Inspecting Coolant Level （Water
39
Inspecting the Battery
40
Pre-Operation Function Test
41
Preparing for a Pre-Operation
41
Function Test
41
Testing the Ground Controller
41
Preparation
44
Testing the Horn
44
Testing the Engine Start Switch
44
Testing the Emergency Stop Button
44
Testing the Ground/Platform Select
45
Switch
45
Testing the Enable Switch
45
Testing the Main Boom Up/Down
45
Testing the Main Boom Telescope
45
Testing the Turntable Rotate Switch
45
Testing the Platform Level Switch
45
Testing the Platform Rotate Switch
46
Testing the Jib Up/Down Switch
46
TB26J Plus Only
46
Testing the Jib Rotate Switch-TB26J
46
Plus (if Equipped)
46
Testing the Emergency Power
46
Switch
46
Testing the Engine High/Low Speed
46
Testing the Buzzer
47
Testing the Engine Glow Plug
47
Switch(If Equipped)
47
Testing the Platform Controller
47
Testing the Drive Speed
53
Testing the Emergency Lowering
54
Function
54
Testing the Tilt Protection System
54
Testing the Envelope Restriction
55
Testing the Weighing System
55
Operating the Machine
57
Stability
57
Emergency Stop
59
Emergency Lowering
60
Emergency Operating
60
Emergency Towing/Dragging
60
Operation from Ground
61
Operation from Platform
62
Driving on a Slope
63
Transporting and Lifting the Machine
65
Lifting the Machine with a Crane
66
Transporting the Machine
67
Maintenance
69
Conducting a Pre-Delivery Inspection
69
Following Amaintenance Schedule
70
Completing a Repair & Inspection
70
Report
70
Decals/Nameplates Inspection
75
Decals/Nameplates-GB
76
Decals/Nameplates (CE-Metric)
79
Decals/Nameplates (CE-Imperial)
82
Decals/Nameplates (ANSI)
85
Plus
88
Appendix 1: Symbols and Description
91
Appendix 2: Prepare the Work Record before Delivery
93
Appendix 3: Repair & Inspection Report
95

Sinoboom TB24 Plus Operation Manual (106 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 28 MB

Table of Contents
9
Introduction
11
Machine Specifications
13
Machine Components
19
Safety
21
Safety Definitions
21
Reporting Accidents
21
Electrocution Hazards
22
Tipping Hazards and Rated Load
22
Jobsite Hazards
24
Unsafe Operation Hazards
26
Fall Hazards
27
Collision Hazards
27
Crush Hazards
28
Explosion and Fire Hazards
29
Damaged Machine Hazards
29
Bodily Injury Hazards
29
Battery Hazards
30
Hydraulic Hazards
32
After Using the Machine
32
Jobsite Inspection
35
Pre-Operation Inspection
37
Tips for Conducting a Pre-Operation
37
Inspection
37
Conducting a Pre-Operation
38
Inspection
38
Inspecting Parts
38
Inspecting Entire Machine
38
Inspect Hydraulic Oil Level
38
Inpsecting Fuel Level
39
Inspecting Engine Oil Level
40
Inspecting Coolant Level （Water
41
Inspecting the Battery
42
Pre-Operation Function Test
43
Preparing for a Pre-Operation
43
Function Test
43
Testing the Ground Controller
43
Testing the Platform Controller
49
Testing the Drive Speed
56
Testing the Emergency Lowering
56
Function
56
Testing the Tilt Protection System
56
Testing the Envelope Restriction
57
Testing the Weighing System
58
Operating the Machine
59
Stability
59
Emergency Stop
61
Emergency Lowering
62
Emergency Operating
62
Emergency Towing/Dragging
62
Operation from Ground
63
Operation from Platform
64
Driving on a Slope
65
Transporting and Lifting the Machine
67
Lifting the Machine with a Crane
68
Transporting the Machine
69
Maintenance
71
Conducting a Pre-Delivery Inspection
71
Following Amaintenance Schedule
72
Completing a Repair & Inspection
72
Report
72
Decals/Nameplates Inspection
77
Decals/Nameplates-GB
78
Decals/Nameplates (CE-Metric)
81
Decals/Nameplates (CE-Imperial)
84
Decals/Nameplates (ANSI)
87
Decals/Nameplates (CSA)
90
Plus
93
Appendix 1: Symbols and Description
97
Appendix 2: Prepare the Work Record before Delivery
99
Appendix 3: Repair & Inspection Report
101

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