Sinoboom TB22EJ Plus Manuals

Manuals and User Guides for Sinoboom TB22EJ Plus. We have 2 Sinoboom TB22EJ Plus manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom TB22EJ Plus Maintenance Manual (116 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 16 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
16
Tipping Hazards and Rated Load
16
Jobsite Hazards
18
Unsafe Operation Hazards
20
Fall Hazards
21
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
23
Damaged Machine Hazards
23
Bodily Injury Hazards
23
Battery Hazards
24
Welding and Polishing Requirements
25
After Using the Machine
26
Specifications
27
Machine Specifications
27
Motor Specifications
39
Function Speed
39
Major Component Weight
40
Hydraulc System Specifications
41
Hydraulic Hose and Fitting
41
Specifications
41
Hydraulic Hose Torque
41
Hydraulic Fitting Torque
42
Hydraulic Hose and Fitting Torque
44
Procedure
44
Fastener Torque Specifications
45
System Descriptions
47
Power Source
47
Hydraulic System
47
Electrical System
47
Machine Control
47
Safety Measures
47
Service and Guidelines
49
Machine Preparation, Inspection and Maintenance
49
General
49
Preparation, Inspection and
49
Qualified Sinoboom Equipment
49
Mechanic
49
Pre-Operation Inspection
49
Pre-Delivery Inspection and Frequent Inspection
49
Annual Machine Inspection
49
Preventive Maintenance
50
Storage
51
Maintenance and Servicing
51
Precautions
51
General
51
Safety and Workmanship
51
Cleanliness
52
Component Removal and Installation4-4
52
Component Disassembly
52
Scrap of Structural Parts
52
Pressure-Fit Parts
53
Bearings
53
Gaskets
53
Bolt Usage and Torque Application
53
Hydraulic Lines and Electrical Wiring
53
Hydraulic System
53
Lubrication
53
Battery
53
Pins and Composite Bearing
53
Application of Insulating Silicone Grease to Electrical Connections
54
Maintenance Procedures
55
Conducting a Pre-Delivery Inspection
55
Following Amaintenance Schedule
56
Completing a Repair & Inspection
56
Report
56
Checklist Aprocedures
59
Inspect All Manuals
59
Inspect All Decals
59
Inspect Damaged, Loose or
59
Lost Parts
59
Inspect Hydraulic Oil Level
59
Inspect Hydraulic Leakage
60
Functional Tests
60
Perform Maintenance after
64
Days
64
Exhaust Oscillate Cylinder
64
Checklist Bprocedures
64
Replace Hydraulic Oil Tank
64
Return Filter Element
64
Fasteners
65
Inspect Hydraulic Oil
65
Inspect Electrical Wiring
65
Inspect Emergency Lowering
66
Tank
66
Replace High-Pressure Filter
66
Element
66
Test Drive Speed
67
Sensors
67
Inspect Tilt Protection
68
Inspect Drive Reducer Oil
69
Level
69
Bolts
69
Inspect Platform Rotate
71
Cylinder Fasteners
71
Test Cylinder Drift
71
Test Counterbalance Valve
72
Locking
72
Test Oscillate Outriggers
72
Inspect the Battery
72
Checklist Cprocedures
73
Inspect Boom Extend/Retract
73
Cables and Pulleys
73
Tank
74
Inspect Weighing System
74
Checklist Dprocedures
75
Oil
75
Gear Oil
75
Replace Hydraulic Tank
76
Suction Filter
76
Repair Procedures
79
Boom and Platform Components
79
Boom and Platform Systems
79
Platform Controller
80
Platform
80
Platform Rotate Motor
80
Jib Boom Assembly（Tb20Ej
81
Plus&22Ej Plus Only
81
Platform Level Cylinder
81
Cable Track Assembly
82
Steel Cable Tensioning Adjustment
82
Main Boom Assembly
84
Chassis and Turntable Components
85
Tires and Rims
85
Reducer and Drive Motor
86
Turntable Slewing Mechanism
90
Battery Box
91
Battery
92
Hydraulic System
93
Layout of Hydraulic Elements
93
Function Manifold
94
Hydraulic Symbols
100
Hydraulic Schematic
101
Electrical System
104
Use and Maintenance of Battery
104
Electrical Symbols
106
Electrical Schematic
108
Appendix 1: Prepare the Work Record before Delivery
111
Appendix 2：Repair & Inspection Report
113

Sinoboom TB22EJ Plus Operation Manual (104 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 24 MB

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