Sinoboom TB28J Manuals

Manuals and User Guides for Sinoboom TB28J. We have 2 Sinoboom TB28J manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom TB28J Maintenance Manual

Sinoboom TB28J Maintenance Manual (112 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 12 MB

Table of Contents

Table of Contents

9
- Introduction
  
  13
- Safety
  
  15
  - Safety Definitions
    15
  - Reporting Accidents
    15
  - Electrocution Hazards
    15
  - Tipping Hazards and Rated Load
    16
  - Work Environment Hazards
    18
  - Unsafe Operation Hazards
    19
  - Fall Hazards
    21
  - Collision Hazards
    21
  - Crush Hazards
    22
  - Explosion and Fire Hazards
    23
  - Damaged Machine Hazards
    23
  - Bodily Injury Hazards
    23
  - Battery Hazards
    23
  - Hydraulic Hazards
    24
  - Welding and Polishing Requirements1-10
    24
  - After Using the Machine
    25
- Specifications
  
  27
  - Performance Parameters
    27
  - Engine Specifications
    33
  - Function Speed
    33
  - Major Component Weights
    34
  - Power System Specifications
    35
  - Hydraulic Hose and Fitting
    36
  - Specifications
    36
    
    Hydraulic Fitting Torque
    36
    
    Hydraulic Hose Torque
    36
    
    Hydraulic Hose and Fitting Torque
    39
    
    Procedure
    39
  - Fastener Torque Specifications
    39
- System Descriptions
  
  41
  - Power System
    41
  - Hydraulic System
    41
  - Electrical System
    41
  - Machine Control System
    41
  - Safety Measures
    41
- Service and Guidelines
  
  43
  - Machine Preparation, Inspection and Maintenance
    43
    
    Annual Machine Inspection
    43
    
    General
    43
    
    Mechanic
    43
    
    Pre-Delivery Inspection and Frequent Inspection
    43
    
    Pre-Operation Inspection
    43
    
    Preparation, Inspection and
    43
    
    Qualified Sinoboom Equipment
    43
    
    Preventive Maintenance
    44
  - Maintenance and Servicing
    45
  - Precautions
    45
    
    Cleanliness
    45
    
    Component Removal and Installation4-3
    45
    
    General
    45
    
    Safety and Workmanship
    45
    
    Bearings
    46
    
    Bolt Usage and Torque Application
    46
    
    Component Disassembly
    46
    
    Gaskets
    46
    
    Hydraulic Lines and Electrical Wiring
    46
    
    Hydraulic System
    46
    
    Lubrication
    46
    
    Pressure-Fit Parts
    46
    
    Battery
    47
  - Pins and Composite Bearing
    47
  - Application of Insulating Silicone Grease to Electrical Connections
    47
- Maintenance Procedures
  
  49
  - Conducting a Pre-Delivery Inspection
    49
  - Following Amaintenance Schedule
    50
  - Completing a Repair & Inspection
    50
  - Report
    50
  - Checklist Aprocedures
    53
    
    Inspect All Decals
    53
    
    Inspect All Manuals
    53
    
    Inspect Damaged, Loose or
    54
    
    Inspect Hydraulic Leakage
    54
    
    Inspect Hydraulic Oil Level
    54
    
    Lost Parts
    54
    
    Inspect Fuel Level
    55
    
    Inspect Engine Oil Level
    56
    
    Inspect Fuel Leakage
    56
    
    Inspect Coolant Level
    57
    
    Inspect Engine Belt
    58
    
    Inspect Fuel Filter
    58
    
    Functional Tests
    59
    
    Inspect Cooling Fan
    59
    
    System
    59
    
    Equipped)
    63
    
    Function
    63
    
    Test Drive Speed
    63
    
    Test Emergency Lowering
    63
    
    Test Floating Outrigger
    63
    
    Test Tilt Protection System
    64
    
    Test Weighing System
    64
    
    Days
    65
    
    Perform Maintenance after
    65
  - Checklist Bprocedures
    65
    
    Replace Hydraulic Oil Tank
    65
    
    Return Filter
    65
    
    Fasteners
    66
    
    Inspect Hydraulic Oil
    66
    
    Inspect Cooling System
    67
    
    Replace Fuel Filter
    67
  - Tank
    67
  - Replace High-Pressure Filter
    68
  - Replace Air Filter of Engine
    68
  - Sensors
    69
  - System
    69
  - Inspect Drive Reducer Oil
    69
  - Level
    70
  - Bolts
    70
  - Lubricate Slewing Bearing
    71
  - Inspect Platform Rotate
    71
  - Cylinder Fasteners
    71
  - Test Cylinder Drift
    72
  - Test Float Cylinder
    72
  - Valve Locking
    72
  - Inspect Electrical Wiring
    73
  - Inspect the Battery
    73
  - Checklist Cprocedures
    73
    
    Replace Fuel Filter Element
    73
    
    Cables and Pulleys
    74
    
    Inspect Boom Extend/Retract
    74
    
    Replace Engine Oil
    74
    
    Replace Engine Oil Filter
    75
  - Checklist Dprocedures
    75
    
    Gear Oil
    75
    
    Oil
    75
    
    Replace Hydraulic Tank
    76
    
    Suction Filter
    76
    
    Hoses
    77
    
    Replace Fuel Hoses
    77
    
    Inpsect Boom Wear Pads
    78
- Repair Procedures
  
  79
  - Boom and Platform Components
    79
    
    Boom and Platform Systems
    79
    
    Jib Boom Assembly
    80
    
    Platform
    80
    
    Platform Controller
    80
    
    Platform Swing Motor
    80
    
    Cable Track Assembly
    81
    
    Platform Level Cylinder
    81
    
    Wire Rope Tensioning Adjustment
    82
    
    Main Boom Assembly
    83
  - Chassis and Turntable Components
    84
    
    Tires and Rims
    84
    
    Reducer and Drive Motor
    85
    
    Turntable Slewing Mechanism
    89
    
    Figure
    91
  - Table
    91
  - Using the Special Washer for the High-Strength Bolt
    91
  - Mate the Washer Surface with the Mounting Surface
    91
Engine

92
- Code Spn Fmi Description
  93
- Fault
  93
- Hydraulic System
  94
  - Hydraulic Symbols
    94
  - Hydraulic Schematic Diagram
    96
- Electrical System
  100
  - Electrical Symbols
    100
  - Use and Maintenance of Battery
    100
- Table
  100
  - Electrical Schematic Diagram
    103
- Appendix 1: Prepare the Word Record before Delivery
  
  107
- Appendix 2: Repair & Inspection Report
  
  109
  - Inspect Fuel Level
    109
  - Inspect Fuel Leakage
    109
  - Inspect Engine Oil Level
    109
  - Inspect Coolant Level
    109
  - Inspect Engine Belt
    109
  - Inspect Fuel Filter
    109
  - Inspect Cooling Fan
    109
  - Inspect Engine Intake System
    109
  - Inspect Cooling System
    110
  - Replace Fuel Filter
    110
  - Replace Air Filter of Engine
    110
  - Inspect Engine Exhaust System
    110
  - Replace Fuel Filter Element
    111
  - Replace Fuel Hoses
    111

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Sinoboom TB28J Operation Manual

Sinoboom TB28J Operation Manual (100 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 21 MB

Table of Contents

Table of Contents
9
Introduction

13
1 Performance Parameters

15
2 Machine Components

21
3 Safety

23
- Safety Definitions
  23
- Reporting Accidents
  23
- Electrocution Hazards
  23
- Tipping Hazards and Rated Load
  24
- Work Environment Hazards
  26
- Unsafe Operation Hazards
  27
- Fall Hazards
  29
- Collision Hazards
  29
- Crush Hazards
  30
- Explosion and Fire Hazards
  31
- Damaged Machine Hazards
  31
- Bodily Injury Hazards
  31
- Battery Hazards
  31
- Welding and Polishing Requirements3-10
  32
- After Using the Machine
  33
4 Jobsite Inspection

35
5 Pre-Operation Inspection

37
- Tips for Conducting a Pre-Operation
  37
- Inspection
  37
- Conducting a Pre-Operation
  38
- Inspection
  38
- Inspecting Parts
  38
- Inspecting Entire Machine
  38
- Inspect Hydraulic Oil Level
  38
- Inpsecting Fuel Level
  39
- Inspecting Engine Oil Level
  40
- Inspecting Coolant Level
  41
- Inspecting the Battery
  42
6 Pre-Operation Function Test

43
- Preparing for a Pre-Operation Function
  43
- Test
  43
- Testing the Ground Controller
  43
  - Testing Ground Controller
    46
  - Testing the Horn
    46
  - Testing the Engine Start Function
    46
  - Testing the Ground/Platform Select
    46
  - Function
    46
  - Testing the Enable Function
    47
  - Testing the Boom Up/Down Function
    47
  - Testing the Main Boom Telescope
    47
  - Testing the Turntable Rotate Function
    47
  - Testing the Platform Level Function
    47
  - Testing the Platform Rotate Function
    48
  - Testing Jib Up/Down Function
    48
  - Gtbz28J
    48
  - Testing Jib Rotate Function
    48
  - GTBZ28J (if Equipped)
    48
  - Testing the Emergency Power
    48
  - Testing the Engine High/Low Speed
    48
  - Testing the Buzzer Function
    48
  - Testing the Engine Preheat
    49
  - Function (if Equipped)
    49
- Testing the Platform Controller
  49
  - Testing Platform Controller
    51
  - Testing the Footswitch
    51
  - Testing the Horn
    51
  - Testing the Engine Start Function
    51
  - Testing the Emergency Stop
    52
  - Function
    52
  - Testing the Drive Function
    52
- Testing the Steer Function
  52
- Testing the Drive High/Low Speed
  52
- Testing the Main Boom Up/Down
  53
- Function
  53
- Testing the Main Boom Telescope
  53
- Testing the Turntable Rotate
  53
- Testing the Platform Level Fuction
  53
- Testing the Platform Rotate Function
  54
- Testing the Jib Up/Down Function
  54
- Testing the Jib Rotate Function
  54
- GTBZ28J (if Equipped)
  54
- Testing the Emergency Power
  54
- Testing the Engine High/Low Speed
  54
- Testing the Rear Detection Fuction
  54
- Testing the Reverse Drive Function
  55
- Testing the Buzzer Function
  55
- Testing the System Distress Alert
  55
- Function
  55
- Testing the Overload Alert Function
  55
- Testing the Tilt Alart Function
  55
- Testing the Angle Sensor
  55
- Malfunction Alart Function
  55
- Testing the Length Sensor
  55
- Testing the Hydraulic Generator
  56
- Function (if Equipped)
  56
- Testing the Engine Preheat
  56
- Testing the Anti-Pinch/Soft Touch Unlock Function (if Equipped)
  56
- Testing the Machine Stowed
  56
7 Operating the Machine

61
- Stability
  61
- Emergency Stop
  63
- Emergency Lowering
  63
- Emergency Operating
  63
- Emergency Towing/Dragging
  63
- Operation from Ground
  64
- Operation from Platform
  65
- Driving on a Slope
  66
8 Transporting and Lifting the Machine

69
- Lifting the Machine with a Crane
  70
- Transporting the Machine
  71
9 Maintenance

73
10 Decals/Nameplates Inspection

79
- Decals/Nameplates-GB
  80
- Decals/Nameplates-CE
  83
- Decals/Nameplates-ANSI
  86
- Decals/Nameplates-CSA
  89

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