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Operation Part No.505064100002 Rev: A Manual Apr 2021 产品说明书 PRODU C T MAN U AL TB24 Plus/TB800 Plus TB26J Plus/TB870J Plus 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
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Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
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Model Serial No. Imperial Metric From 0505100100 to present TB24 Plus TB24 Plus TB800 Plus From 0506400100 to present TB26J Plus TB26J Plus TB870J Plus NOTE: • Product model is applied in product nameplate for distinction of products of different main parameters.
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This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
TABLE OF CONTENTS Introduction ......iii 6 Pre-operation Function Test .. 6-1 Preparing Pre-operation 1 Machine Specifications ..1-1 Function Test ......6-1 2 Machine Components ..
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Testing the Weighing System ..6-15 7 Operating the Machine ..7-1 Stability....... . 7-1 Emergency Stop .
The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. TB24 Plus&26J Plus Operation Manual...
MACHINE SPECIFICATIONS Table 1-1 TB24 Plus specifications TB24 Plus (METRIC) TB800 Plus (IMPERIAL) MEASURE DIMENSION Max platform height 24.4m 80ft 0.6in Max working height 26.4m 86ft 7in Max horizontal reach (restricted/ 18.43 m/20.74 m 60ft 5.6in / 68ft 0.5in unrestricted) Overall length(stowed) 11.55m...
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MACHINE SPECIFICATIONS Table 1-1 TB24 Plus specifications (continued) TB24 Plus (METRIC) TB800 Plus (IMPERIAL) MEASURE Max operating noise level 79dB IP grade IP65 POWER 54kw/2400rpm/QSF2.8t3TC72/Cummins/China 3 55.4kw/2600rpm/TD2.9 L4/Deutz/Euro 5 Engine (rated power, rated rpm) 55.4KW/2600rpm/TD2.9 L4/Deutz/US Stage 4 55.4kw/2400rpm/TD2011 L04i/Deutz/tier 3 Hydraulic tank capacity 41.8gal (UK)/50.2gal (US)
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MACHINE SPECIFICATIONS Table 1-2 TB26J Plus specifications TB26J Plus (METRIC) TB870J Plus (IMPERIAL) MEASURE DIMENSION Max platform height 26.3 m 86ft 3in Max working height 28.3 m 92ft 10in Max horizontal reach (restricted/ 17.91 m/20 m 58ft 9in/65ft 7in unrestricted) Overall length(stowed) 12.5 m 41ft...
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MACHINE SPECIFICATIONS Table 1-2 TB26J Plus specifications (continued) TB26J Plus (METRIC) TB870J Plus (IMPERIAL) MEASURE 54kw/2400rpm/QSF2.8t3TC72/Cummins/China 3 55.4kw/2600rpm/TD2.9 L4/Deutz/Euro 5 Engine (rated power, rated rpm) 55.4KW/2600rpm/TD2.9 L4/Deutz/US Stage 4 55.4kw/2400rpm/TD2011 L04i/Deutz/tier 3 Hydraulic tank capacity 41.8gal (UK)/50.2gal (US) 190 L Fuel tank capacity 35.2 gal(UK)/42.3 gal(US) 160 L...
In case of any accident involving the machinery of heights must never operate or use this machine. Hunan Sinoboom Intelligent Equipment Co., Ltd., notify Also, people who have alcohol or drugs in their Hunan Sinoboom Intelligent Equipment Co., Ltd.
SAFETY 661 lb (unrestricted / 2 persons & tools) Imperial 1000 lb (restricted / 3 persons & tools) ELECTRICAL SHOCK HAZARDS TB26J Plus 300kg (unrestricted / 2 persons & tools) • Always maintain a safe distance Metric 454kg (restricted / 3 persons & tools) from power lines and electrical equipment in accordance with 661 lb (unrestricted / 2 persons &...
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SAFETY TIPPING HAZARDS TIPPING HAZARDS • When on the platform do not push • Personnel, equipment and and pull objects outside of it. The materials on the platform must maximum side force allowed is not exceed the maximum platform 600N (135 lbf)restricted/400N (90 capacity.
SAFETY JOBSITE HAZARDS TIPPING HAZARDS • Do not let the platform or boom assembly touch the nearby JOBSITE HAZARDS structures. • Do not tie off the platform with • Do not operate the machine on rope or other binding materials to surfaces, edges or potholes that the nearby structures.
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SAFETY Before or during machine operation, check the possible hazards on the jobsite and beware of the restrictions within the environment, including flammable and JOBSITE HAZARDS explosive gas/dust. fold the platform and do not continue to operate the machine. • Do not drive or lift the machine on slopes, steps or vaulted surfaces that exceed the maximum...
SAFETY UNSAFE OPERATION HAZARDS UNSAFE OPERATION HAZARDS At a minimum, operators must operate and maintain the • Do not push any object outside machine as stated in this manual and in the the platform. The maximum Maintenance Manual in addition to following more side force allowed is 600N (135 stringent industry regulations and workplace rules.
SAFETY UNSAFE OPERATION HAZARDS FALL HAZARDS • Do not use the machine as a • Each person on the platform must crane. wear harnesses or use safety • Do not use the platform to push equipment consistent with the machine or other objects. government regulations.
SAFETY COLLISION HAZARDS COLLISION HAZARDS other factors that may cause • Pay attention to the field of sight collisions. and the presence of blind spots • Do not operate the machine on when moving or operating the any crane or overhead traveling machine.
SAFETY EXPLOSION AND FIRE BODILY INJURY HAZARDS HAZARDS Always follow all operation and maintenance requirements in this manual and the Maintenance Manual. EXPLOSION AND FIRE HAZARDS • Do not use the machine or charge BODILY INJURY HAZARDS the battery in hazardous or potentially flammable or explosive •...
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SAFETY BATTERY HAZARD LITHIUM BATTERY HAZARD • Be sure to read and follow the • Only use the dedicated charger to rocomendations given by the charge the battery. battery manufacturor regarding • Do not allow lens, needles or how to correctly use and maintain other sharp objects to contact the battery.
SAFETY HYDRAULIC HAZARDS WELDING HAZARDS • Comply with the welder BURN AND SPRAY HAZARDS manufacturer’s recommendations for procedures concerning proper • When the hydraulic system is hot, use of the welder. do not touch to avoid severe skin • Welding leads or cables may only burn.
JOBSITE INSPECTION • Overhead obstacles and high-voltage wires • Hazardous locations UNSAFE OPERATION HAZARD • Ground surface that could fail to support the ca- pacity of the machine and its load Be sure to follow the instructions and • Gusts and strong winds safety rules in this manual.
PRE-OPERATION INSPECTION TIPS FOR CONDUCTING A PRE-OPERATION UNSAFE OPERATION HAZARD INSPECTION Be sure to follow the instructions and safety rules in this manual. Failure to follow the instructions and safety rules in this manual may result in death or serious injury. TIPPING HAZARD Do not operate this machine unless you have learned and practiced the...
PRE-OPERATION INSPECTION CONDUCTING A PRE- NOTICE OPERATION INSPECTION If damaged parts, incorrect installation or missing parts are discovered, please replace immediately and install correctly; if the fasteners are found Before starting the machine, check whether it meets the detached or loose, please secure immediately. following requirements: •...
PRE-OPERATION INSPECTION Figure 5-1 2. Ensure the hydraulic tank body and its connections are free of leaks. 3. Add oil as needed. Never overfill the tank. Table 5-1 CUSTOMER HYDRAULIC OIL REQUIREMENTS MARK Figure 5-2 Normal-temperature region L-HM46 0°C to 40°C (32°F to 104°F) 2.
PRE-OPERATION INSPECTION INSPECTING ENGINE OIL NOTICE LEVEL • The diesel has been drained off before delievery, so the customer should add diesel of appropriate grade to suit the operating ambient temperature NOTICE and the governing emission regulations. Turn off the engine before inspection. •...
PRE-OPERATION INSPECTION NOTICE NOTICE Turn off the engine before inspection. • The engine oil filled by the factory is generally CH-4 with viscosity 15W-40, suitable for regions 1. Turn off the engine, and open the right turntable with ambient temperature range of 15℃~40℃. If cover.
PRE-OPERATION INSPECTION NOTICE • Do not apply sealing additive to the cooling system, otherwise it will cause blockage to the low-fludity area, radiator and engine oil cooler, or damage the water pump sealing. • Do not apply soluable engine oil to the cooling system, otherwise it will corrode the brass and copper, damage the surface of heat exchanger, sealings and hose.
PRE-OPERATION FUNCTION TEST problems. Only qualified maintenance technicians can repair the machine according to the manufacturer’s regulations. UNSAFE OPERATION HAZARD After any maintenance, the operator must perform another pre-operation inspection before conducting a Be sure to follow the instructions and pre-operation function test.
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PRE-OPERATION FUNCTION TEST Figure 6-1 Table 6-1 15. Engine high/low speed select 1. Display (shown below) 8. Main boom up/down switch switch 2. ON position 16. Engine start switch 9. Turntable rotate switch 17. Glow plug switch 3. OFF position 10.
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PRE-OPERATION FUNCTION TEST 2.40 X1000 9.92 -2.44 ° 10.92 0011.5 11.5 25 24 20 19 Figure 6-2 Ground Controller Display Table 6-2 25.Engine high idle 1. Current work hours 13. Low diesel alarm 14. Engine oil pressure alarm 26. Engine low idle 2.
PRE-OPERATION FUNCTION TEST 12. Glow plug 24. Axle extracted in place Note: 1. When the Overload Limit symbol is lit, if the platform is overloaded, all funcitons will be restricted if the machine is in operating position. For details, see Testing the Weighing System, page 6-15.
PRE-OPERATION FUNCTION TEST TESTING THE GROUND/PLATFORM TESTING THE MAIN BOOM SELECT SWITCH TELESCOPE SWITCH 1. Move the enable switch and meanwhile move 1. Turn the Ground/Platform select switch on the rightwards the main boom telescope switch, the ground controller to ground control position. The main boom should extend smoothly.
PRE-OPERATION FUNCTION TEST TESTING THE JIB ROTATE SWITCH- TB26J PLUS (IF EQUIPPED) 1. Move the enable switch and meanwhile move upwards the platform level switch, the platform should level up. 2. Move the enable switch and meanwhile move 1. Move the enable switch and meanwhile move downwards the platform level switch, the platform upwards the jib rotate switch, the jib boom shall should level down.
PRE-OPERATION FUNCTION TEST TESTING THE BUZZER When the following conditions occur, the buzzer should give different frequencies of sound-light alarm. • Main boom/jib boom is lowering • Machine overloaded • Machine out of level • Length sensor error • Angle sensor error •...
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PRE-OPERATION FUNCTION TEST CAUTION Scope 9 10 11 12 14 15 16 17 Figure 6-3 Platform Controller Table 6-3 1. Work light switch 11. Main boom telescope/jib rotate 21. Drive high/low speed select (if equipped) control handle switch 2. Enable switch 22.
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PRE-OPERATION FUNCTION TEST UNSAFE OPERATION HAZARD Push the horn button, the horn should sound. • Unless in emergency situations, Foot switch never operate from the ground control console if there are still persons on the platform. • Never operate the machine if any control handle or switch that controls the platform movement is not returned to the OFF position...
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PRE-OPERATION FUNCTION TEST Note:The electrically controlled engine preheats Steer function automatically. Emergency stop button 1. Depress the foot switch and move forward the Drive/Steer control handle, and press the left side of the thumb rocker switch on top of the drive control handle, the machine should steer left.
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PRE-OPERATION FUNCTION TEST FALL HAZARD The platform leveling function is only used for slight adjustment of the 1. Depress the footswitch and move forward the platform. Improper operation may main boom lift/turntable rotate proportional control result in unintended movement or fall handle, the main boom should lift smoothly CAUTION of the load/occupants.
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PRE-OPERATION FUNCTION TEST NOTICE • The emergency power switch serves only for a short time of use (with the platform lowered to the Move the work light switch, the work light should be maximum degree possible) when the engine fails. on/off.
PRE-OPERATION FUNCTION TEST When the platform tilts excessively, the platform tilt When the platform load reaches 80% of the rated indicator light should be on. platform capacity, the heavy load indicator light should be on. Overload indicator light Engine high idle indicator light When the load on the platform exceeds the rated platform capacity, the overload indicator light should When the engine runs at high idle (rpm), the engine...
PRE-OPERATION FUNCTION TEST Table 6-5 4. Move and the hold the emergency power switch on the platform controller. POSITION MAX DRIVE SPEED 5. Move the corresponding boom function switch on the platform controller to lower the platform. Operating 1.1 Km/h (0.68 mph) Non-operating 1.1 Km/h (0.68 mph) TESTING THE TILT...
PRE-OPERATION FUNCTION TEST the buzzers at the ground and platform controls TESTING THE ENVELOPE should be sounding, boom further extending and RESTRICTION boom up/down should be restricted, but boom retracting and turntable rotating should be allowed. 7. TB26J Plus:when the boom extends to the Max boom outreach farthest(the ground display reads 17.91m of boom length), the buzzers at the ground and platform...
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PRE-OPERATION FUNCTION TEST Table 6-6 MODELS TEST RESULTS Under restricted configuration: When the load does not exceed 454kg (1000 lb) , ensure that the platform is able to lift to the highest position. when the load exceeds 454kg (1000 lb) , the buzzer will sound continuously, the overload indicator light will flash, the display screen will indicate platform overload, all motion functions TB24 Plus&26J are restricted and will not resume until the excessive load is removed.
OPERATING THE MACHINE This section provides specific instructions for all the aspects of machine operation. The operator is responsible for following all the safety rules and UNSAFE OPERATION HAZARD instructions in this manual. Use this machine to transport people and tools to the Be sure to follow the instructions and workplace.
OPERATING THE MACHINE Figure 7-2 Position of least backward stability Boom fully retracted; Main boom fully elevated; Jib fully elevated; Turntable rotated 90° ; Platform rotated 90° ; The machine will tip over in the direction as indicated by the arrow if overloaded or operated beyond the limits of the maximum operating slope.
OPERATING THE MACHINE EMERGENCY TOWING/ DRAGGING UNSAFE OPERATION HAZARD • Unless in case of emergency situations, machine malfunction, power loss or loading/unloading, it is strictly prohibited to tow or drag the machine. • When towing/dragging the machine, there should be no person in the platform.
OPERATING THE MACHINE OPERATION FROM GROUND UNSAFE OPERATION HAZARD • Unless in emergency situations, do not operate from the ground controller when there are personnel in the platform. • Do not operate the machine if any control handle or switch is not returnted to off position after being released.
OPERATING THE MACHINE 2. Move the enable switch and meanwhile move rightwards/leftwards the boom telescope switch to extend or extract the main boom. COLLISION HAZARD 3. Move the enable switch and meanwhile move rightwards/leftwards the turntable rotate switch to When operating the boom, be sure rotate the turntbale clockwise or counterclockwise.
OPERATING THE MACHINE 1. Depress the footswitch and meanwhile move To select drive speed: forward/backward the main boom lift/turntable 1. The machine in non-operating position can select rotate control handle to raise or lower the main from two drive speed modes (high/low speed). boom.
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OPERATING THE MACHINE Downhill:30%/17° Side slope:25%/14° 2. Ensure the machine is in stowed position. 3. Ensure the slope grade is within the limits of the machine gradeability. NOTICE Gradeability refers to the maximum permissible percentage of the slope (or called slope grade as below) when the machine is on solid ground with sufficient traction and the platform is carrying only one person.
TRANSPORTING AND LIFTING THE MACHINE NOTICE Do not tow/drag the machine unless an emergency, TRANSPORTATION AND LIFTING failure or loss of power occurs. Refer to Emergency HAZARD Towing/Dragging, page 7-4. • Use a forklift or crane with the proper lifting capacity to lift the machine.
TRANSPORTING AND LIFTING THE MACHINE 2. Ensure the boom is positioned in the same direction LIFTING THE MACHINE as the chassis travels. WITH A CRANE 3. Ensure the controllers and chassis components are safe and reliable. Follow these requirements when lifting the machine by 4.
TRANSPORTING AND LIFTING THE MACHINE 3. Ensure the rope or belt is of sufficient capacity. TRANSPORTING THE 4. Use at least 4 ropes/belts to fasten the chassis and MACHINE one rope/belt for the platform. 5. Adjust the rigging to prevent damage to the rope/ Follow these requirements when transporting the belt.
MAINTENANCE This section provides detailed procedures for regular – Turn the key switch on ground controller to OFF maintenance inspections. For further information about position and remove the key to prevent maintenance, please see Maintenance Manual. unauthorized use of the machine. –...
MAINTENANCE 2. Use the following table to note the results. After re-inspected after repair is completed and marked each section is complete, mark the appropriate box. in the box marked "inspection". 3. Record the inspection results. If any inspection results are "NO", the machine must be stopped and Table 9-1 PREPARE THE WORK RECORD BEFORE DELIVERY Model...
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MAINTENANCE Table 9-3 REPAIR & INSPECTION REPORT Model Serial No. Checklist A Procedures REPAIRED/ YES/Machine is NO/Machine Has Problem Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil Level...
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MAINTENANCE REPAIR & INSPECTION REPORT B-4 Inspect Cooling System B-5 Replace Fuel Strainer Element (fuel-water seperator) B-6 Inspect Air filter of Hydraulic Tank B-7 Replace High-Pressure Filter Element B-8 Replace Air Filter Element of Engine B-9 Inspect Length and Angle Sensors B-10 Inspect Engine Exhaust System...
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MAINTENANCE REPAIR & INSPECTION REPORT C-2 Inspect Boom Extend/ Retract Cables and Pulleys C-3 Replace Engine Oil C-4 Replace Engine Oil Filter C-5 Replace Hydraulic Tank Air Filter C-6 Inspect Weighing System Checklist D Procedures REPAIRED/ YES/Machine is NO/Machine Has Problem Machine Has Items...
DECALS/NAMEPLATES INSPECTION Use appropriate inspection methods to check that all decals are easy to identify and properly placed. Replace any lost or damaged safety decals. Clean safety decals with neutral soap and water. Do not use solvent-based cleaners, which can damage safety label materials.
APPENDIX 1: SYMBOLS AND DESCRIPTION SYMBOLS CHART Read maintenance Anchor point allows Wind speed Chemical burns Wedge the wheel manual only 1 person to tie hazards Read operation Add lubricant Crushing hazard- Danger of hot, high Wind manual Please wear work pressure fluids shoes Noise level...
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DECALS/NAMEPLATES INSPECTION Tip-over hazards- Tip-over hazards- Tip-over hazards- Tip-over hazards- Collision hazards- Never use machine Never push or pull Never suspend objects Never place ladders Never lower platform during strong, gusty objects outside from platform and scaffolding on the without checking for wind platform platform...
APPENDIX 2: PREPARE THE WORK RECORD BEFORE DELIVERY PREPARE THE WORK RECORD BEFORE DELIVERY Model Serial No. NO/Machine Has REPAIRED/Machine YES/Machine is in Inspection Item Damage or Malfunction Has Been Repaired Good Condition Pre-operationalInspection Maintenance Procedure Functional Inspection Machine Buyer/ Renter Inspector Signature Inspector Title Inspector Company...
APPENDIX 3: REPAIR & INSPECTION REPORT REPAIR & INSPECTION REPORT Model Serial No. Checklist A Procedures REPAIRED/ YES/Machine is NO/Machine Has Problem Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction A-1 Inspect All Manuals A-2 Inspect All Decals A-3 Inspect Damaged, Loose or Lost Parts A-4 Inspect Hydraulic Oil...
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DECALS/NAMEPLATES INSPECTION REPAIR & INSPECTION REPORT B-2 Inspect Rim ,Tire and Fasteners B-3 Inspect Hydraulic Oil B-4 Inspect Cooling System B-5 Replace Fuel Strainer Element(fuel-water seperator) B-6 Inspect Air filter of Hydraulic Tank B-7 Replace High-Pressure Filter Element B-8 Replace Air Filter Element of Engine B-9 Inspect Length and Angle Sensors...
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DECALS/NAMEPLATES INSPECTION REPAIR & INSPECTION REPORT REPAIRED/ YES/Machine is NO/Machine Has Problem Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction C-1 Replace Fuel Filter Element C-2 Inspect Boom Extend/ Retract Cables and Pulleys C-3 Replace Engine Oil C-4 Replace Engine Oil Filter C-5 Replace Hydraulic Tank Air Filter...
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Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...
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