Siemens SIMOTICS FD 1LM1 Manuals

Manuals and User Guides for Siemens SIMOTICS FD 1LM1. We have 1 Siemens SIMOTICS FD 1LM1 manual available for free PDF download: Operating Instructions Manual

Siemens SIMOTICS FD 1LM1 Operating Instructions Manual (168 pages)

Low-voltage motor

Brand: Siemens | Category: Engine | Size: 4.81 MB

Table of Contents
5
Introduction
13
About These Instructions
13
Compiling Personal Documents
13
Safety Information
15
Information for the Nominated Person in Control of the Electrical Installation
15
The 5 Safety Rules
15
Qualified Personnel
16
Safe Handling
16
Electrostatic Sensitive Devices
18
Interference Immunity
18
Interference Voltages When Operating the Converter
19
Electromagnetic Fields When Operating Electrical Power Engineering Installations
19
Description
21
Table 3-1 Machine Design
21
Table 3-2 Data on the Rating Plate
23
Figure 3-1 Schematic of the Rating Plate
23
Table 3-3 Rolling-Contact Bearing Variants
27
Preparations for Use
29
Safety-Related Aspects to Consider When Configuring the Plant
29
Observing the Operating Mode
29
Ensuring Cooling
29
Space Required for Ventilation
30
Space Required for Ventilation (Option, Air Filter)
30
Table 4-1 Space Required to Ventilate the Machine
30
Table 4-2 Space Required for Removing/Installing the Air Filter
30
Thermal Motor Protection
31
Thermal Motor Protection Using PTC Thermistors (Option)
31
Interlock Circuit for the Automatic Regreasing System (Option)
31
Interlock Circuit for Anti-Condensation Heating
31
IM B5 Type of Construction with Support Foot
32
Noise Emissions
32
Rotational Speed Limit Values
33
Voltage and Frequency Fluctuations During Line Operation
33
Phase Synchronization During Supply System Switching
33
System-Inherent Frequencies
33
Torsional Load of the Drive Train
34
Transport
34
Safety Instructions for Transport
34
Checking the Delivery
36
Securing the Rotor
37
Figure 4-1 Axial Fastening of the Rotor
38
Lifting and Transporting the Machine
39
Storage
39
Storing the Machine
39
Storing the Filter Mats (Option, Air Filter)
42
Protection against Corrosion
42
Converter Operation
43
Supply Line Configuration
43
Converter Input Voltage
43
Reducing Bearing Currents
44
Insulated Bearings When Operating the Converter
45
Figure 4-2 Schematic Representation of a Single Drive
46
Figure 4-3 Schematic Representation of a Tandem Drive
46
Converter Operation on a Grounded Network
47
Assembly
49
Safety Instructions for Mounting
49
Preparations for Installation
50
Requirements for Installation
50
Insulation Resistance and Polarization Index
50
Testing the Insulation Resistance and Polarization Index
51
Table 5-1 Stator Winding Insulation Resistance at 40° C
52
Prepare the Mating Faces (IM B3)
54
Prepare the Mating Face for a Flange Connection
54
Prepare the Mating Face for Wall Mounting
54
Lift the Machine to Where It will be Installed, and Position It
54
Preconditions for Correct Alignment and Secure Attachment
54
Checking the Load Handling Attachments
55
Removing the Rotor Shipping Brace
55
Removing the Rotor Shipping Brace from Machines in Vertical Type
55
Removing Anti-Corrosion Protection
56
Mounting the Output Elements
56
Figure 5-1 Balancing Type on the Drive-End Side
56
Lifting and Transportation
58
Putting the Machine down
59
Draining Condensation
60
Figure 5-2 Condensation Water Drain for Vertical Mounting
60
Roughly Aligning the Machine
61
Figure 5-3 Condensation Water Drain for Horizontal Mounting
61
Installing the Machine
62
Preconditions for Smooth, Vibration-Free Operation
62
Aligning the Machine to the Driven Machine and Mounting (IM B3 / IM B35)
62
Table 5-2 Permissible Deviations for Aligning the Machine with Flexible Coupling
63
Figure 5-4 Schematic Diagram: Aligning the Machine to the Driven Machine
63
Aligning the Machine to the Driven Machine and Attaching It to It (IM B5)
64
Aligning the Machine to the Driven Machine and Attaching It to It (IM V1, IM V10)
65
Axial and Radial Forces
65
Electrical Connection
67
Safety Instructions for the Electrical Connection
67
Basic Rules
67
Terminal Box
68
Figure 6-1 Water Drip Loop
68
Terminal Box 1XB1621
69
Terminal Box 1XB1631
69
Figure 6-2 Terminal Box 1XB1621
69
Figure 6-3 Terminal Box 1XB1631
69
Terminal Box 1XB7730
70
Figure 6-4 Terminal Box 1XB7730
70
Terminal Box 1XB7731
71
Terminal Box 1XB7740
71
Figure 6-5 Terminal Box 1XB7731
71
Figure 6-6 Terminal Box 1XB7740
71
Terminal Box 1XB7750
72
Rotating the Terminal Box
72
Figure 6-7 Terminal Box 1XB7750
72
Mounting/Removing the Terminal Box
75
Preparation
76
Terminal Designation
76
Selecting Cables
76
Table 6-1 Terminal Designations Using the 1U1-1 as an Example
76
Connecting the Grounding Conductor
77
Connection Without Terminal Box
78
Connecting the Machine for a Specific Direction of Rotation
79
Undrilled Entry Plate
79
Inserting and Routing the Cables
80
Bringing Cables into the Terminal Box 1XB
80
Table 6-2 Connection Technology (with Cable Lug / Connection Without Cable Lug)
80
Figure 6-8 Strain Relief Device and Sealing Insert
80
Bringing Cables into the Terminal Box 1XB
81
Table 6-3 Cable Entry Plate Versions
81
Laying Cables
82
Connecting Cables with Cable Lugs
82
Connecting Cables Without Cable Lugs
83
Figure 6-9 Connection with Cable Lug and Fixing Screw (Schematic Diagram)
83
Figure 6-10 Connection Using Terminal Clamps (Schematic Diagram)
84
Use of Aluminum Conductors
85
Using Single-Stranded Cables
85
Internal Equipotential Bonding
85
Stepless Mating Face for the Seal in the Terminal Box Cover
86
Minimum Air Clearances
86
Table 6-4 Minimum Air Clearance Dependent on Rms Value of the Alternating Voltage U
86
Finishing Connection Work
87
Connecting the Auxiliary Circuits
87
Selecting Cables
87
Bringing Cables into the Auxiliary Terminal Box and Routing Them
88
Connecting Temperature Monitoring for the Stator Winding
88
Terminating the Connection Work (Auxiliary Circuit)
89
Start-Up
91
Checks to be Carried out Prior to Commissioning
91
Converter Operation
92
Operation on a Converter with a Low Pulse Frequency
93
Measuring the Insulation Resistance before Commissioning
93
Greasing the Roller Bearings Prior to Commissioning
94
Setting the Automatic Regreasing System
95
Setpoint Values for Monitoring the Bearing Temperature
95
Table 7-1 Set Values for Monitoring the Bearing Temperatures before Commissioning
95
Table 7-2 Set Values for Monitoring the Bearing Temperatures
95
Set Values for Monitoring the Winding Temperature
96
Test Run
96
Table 7-3 Set Value for Commissioning
96
Table 7-4 Set Values During Normal Operation
96
Switching off
98
Setting the Motor Parameters at the Converter
98
Selecting the Motor Type and Motor Data in the STARTER Program
98
Figure 7-1 Selecting a Motor Type
99
Figure 7-2 Entering the Motor Data
100
Commissioning at the SINAMICS S/G Converter Using the AOP30
101
Commissioning at the SINAMICS G120P Inverter Using the IOP
104
Operation
105
Safety Instructions for Operation
105
Switching on the Machine
107
Regreasing Roller Bearings
107
Stoppages
107
Avoidance of Condensation or Formation of Condensation Within the Machine
108
Avoidance of Damage to Roller Bearings During Stoppages
108
Measurement of the Insulation Resistance after an Extended Stoppage
108
Decommissioning the Machine
109
Re-Commissioning the Machine
109
Switching on Again after an Emergency Switching-Off
109
Faults
109
Inspections in the Event of Faults
109
Electrical Faults
110
Mechanical Faults
110
Table 8-1 Electrical Faults
110
Table 8-2 Mechanical Faults
110
Roller Bearing Faults
112
Table 8-3 Roller Bearing Faults
112
Maintenance
113
Inspection and Maintenance
113
Safety Instructions for Inspection and Maintenance
113
Measuring the Insulation Resistance During the Course of Maintenance Work
115
Inspections in the Event of Faults
115
First Service after Installation or Repair
115
Table 9-1 Checks after Assembly or Repair
115
General Inspection
116
Table 9-2 Checks that Have to be Performed During the General Inspection
116
Servicing and Maintaining the Anti-Condensation Heating
117
Assessing the Roller Bearings
117
Roller Bearings with Automatic Regreasing System
117
Regreasing Intervals and Types of Grease for Operating Roller Bearings
117
Table 9-3 Criteria for Selecting Rolling Bearing Greases
118
Table 9-4 Rolling Bearing Greases for Vertical and Horizontal Types of Construction
119
Table 9-5 Alternative Greases with NLGI Class 2 for Motors of Horizontal Construction
119
Sealing the Rolling-Contact Bearings ("Increased Degree of Protection" Option)
121
Cleaning the Cooling Air Ducts
121
Replacing a Filter Mat
121
Installing Filter Mats
122
Touch up any Damaged Paintwork
122
Maintaining Terminal Boxes
122
Corrective Maintenance
123
Prepare Servicing Work
123
Screws with Precote Coating
124
External Fan
124
Fan Cowl
124
External Fan Made of Plastic
125
External Fan Made of Welded Sheet Steel
125
Figure 9-1 Ventilation (Schematic Diagram with Radial Fan)
125
Roller-Contact Bearings
126
Removing Roller Bearing
126
Figure 9-2 External Fan Made of Welded Sheet Steel
126
Remove V Ring
127
Figure 9-3 Remove the V Ring
127
Removing the Labyrinth Sealing Ring
128
Figure 9-4 Disassembling the Labyrinth Sealing Ring (Schematic Diagram)
128
Installing Roller Bearings
129
Install the V Ring
130
Installing the V Ring ("Increased Degree of Protection" Option)
130
Figure 9-5 Install the V Ring
130
Installing the Labyrinth Sealing Ring
131
Figure 9-6 Roller-Contact Bearing with Grease Chamber (Schematic Diagram)
131
Seal the Motor
132
Figure 9-7 Position the Set Screws for the Labyrinth Sealing Ring on the Outer Bearing Cover
132
Spare Parts
133
Ordering Data
133
Ordering Spare Parts Via the Internet
134
Anti-Condensation Heating
134
Housing, Stators and Rotors
135
Table 10-1 Spare Parts for Housing, Stators and Rotors
135
Figure 10-1 Housing, Stators and Rotors
135
Ventilation
137
Table 10-2 Spare Parts for Ventilation
137
Air Filter
138
Table 10-3 Spare Parts Air Filter
138
Roller Bearing Cartridge at the Drive and Non-Drive End
139
Table 10-4 Spare Parts for the Bearing Cartridge at the Drive End and Non-Drive End
139
Figure 10-2 Bearing Cartridge at the Drive End and Non-Drive End
139
Roller Bearing Cartridge at the Drive and Non-Drive End
140
Table 10-5 Spare Parts for the Bearing Cartridge at the Drive End and Non-Drive End
140
Figure 10-3 Bearing Cartridge at the Drive End and Non-Drive End
140
Speed Sensor (Optional)
141
Table 10-6 Spare Parts, Speed Sensor Assembly
141
Terminal Box 1XB1621
142
Table 10-7 Terminal Box 1XB1621 Spare Parts
142
Figure 10-4 Terminal Box 1XB1621 with Standard Cable Entry
142
Figure 10-5 Two-Part Cable Entry
142
Table 10-8 Additional Spare Parts
143
Terminal Box 1XB1631
144
Table 10-9 Additional Spare Parts for Terminal Box 1XB1631 with Split Cable Entry
144
Terminal Box 1XB7730
145
Table 10-10 Main Terminal Box 1XB7730 Spare Parts
145
Terminal Box 1XB7731
146
Table 10-11 Additional Spare Parts
146
Table 10-12 Main Terminal Box 1XB7731 Spare Parts
146
Terminal Box 1XB7740
147
Table 10-13 Additional Spare Parts
147
Terminal Box 1XB7750
148
Auxiliary Terminal Box 1XB9014
149
Auxiliary Terminal Box 1XB9015
150
1XB9016 Auxiliary Terminal Box
151
Auxiliary Terminal Box 1XB302
152
Disposal
153
Rohs - Restricting the Use of Certain Hazardous Substances
153
Information According to Article 33 of the REACH Regulation
153
Preparing for Disassembly
154
Dismantling the Machine
154
Disposal of Components
154
Service and Support
157
Technical Data and Drawings
159
Tightening Torques for Screw and Bolt Connections
159
Quality Documents
161
Index
163

Siemens Categories

Industrial Equipment Controller Control Unit

Oven

Washer

More Siemens Manuals

Siemens SIMOTICS FD 1LM1 Manuals

Siemens SIMOTICS FD 1LM1 Operating Instructions Manual (168 pages)

Table of Contents

Related Products

Siemens Categories