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SIMOTICS DC 1GH5
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Siemens SIMOTICS DC 1GH5 manual available for free PDF download: Operating And Installation Instructions
Siemens SIMOTICS DC 1GH5 Operating And Installation Instructions (130 pages)
DC motor
Brand:
Siemens
| Category:
Engine
| Size: 5.24 MB
Table of Contents
Table of Contents
5
1 Introduction
11
About These Instructions
11
2 Safety Notes
13
Information for the Nominated Person in Control of the Electrical Installation
13
The Five Safety Rules
13
Qualified Personnel
14
Safe Handling
14
Electrostatic Sensitive Devices
16
Electromagnetic Compatibility
17
Interference Immunity
17
Influence on the Line Power Supply through a Strongly Irregular Torque
17
Electromagnetic Fields When Operating Electrical Power Engineering Installations
18
3 Description
19
Table 3-1 Insulation Classes
20
Table 3-2 Machine Design
20
Table 3-3 Data on the Rating Plate
21
4 Preparations for Use
23
Safety-Related Aspects to Consider When Configuring the Plant
23
Observing the Operating Mode
23
Noise Emissions
23
Ensuring Cooling
24
System-Inherent Frequencies
24
Torsional Loading of the Drive Train Due to Faults in the Electrical Supply
24
Transport and Storage
25
Transport Markings
25
Checking the Delivery
25
Attaching the Rotor Shipping Brace Prior to Storage
25
Checking the Load Handling Attachments
26
Requirements for Safe Lifting and Transporting
26
Transporting the Machine Set
28
Lifting and Transporting the Machine
28
Table 4-1 Tightening Torques for the Shaft Screw on the Rotor Shipping Brace
29
Storage
30
Protection against Corrosion
32
5 Assembling
33
Preparations for Installation
33
Requirements for Installation
33
Insulation Resistance and Polarization Index
34
Testing the Insulation Resistance and Polarization Index
34
Table 5-1 Stator Winding Insulation Resistance at 40° C
35
Preparing the Mating Faces
37
Lift the Machine to Where It will be Installed, and Position It
37
Preconditions for Correct Alignment and Secure Attachment
37
Checking the Load Handling Attachments
38
Removing the Rotor Shipping Brace
38
Removing Anti-Corrosion Protection
39
Mounting the Output Elements
40
Image
40
Lifting and Transporting the Machine
41
Putting the Machine down
43
Drain Condensate
43
Roughly Aligning the Machine
43
Installing the Machine
44
Safety Instructions for Installation
44
Selecting Fixing Screws
45
Preconditions for Smooth, Vibration-Free Operation
45
Aligning the Machine to the Driven Machine and Attaching It to It (Foundation Mounting)
45
Schematic Diagram: Aligning the Machine to the Driven Machine
46
Aligning the Machine to the Driven Machine and Attaching It to It (Flange Mounting, Vertical)
47
Aligning the Machine to the Driven Machine and Mounting (Flange, Horizontal IM B5)
47
Mounting the Machine
48
Axial and Radial Forces
48
6 Electrical Connection
51
Selecting Cables
51
Bringing in and Routing the Cables
51
Terminal Designations
52
Connecting Cables
52
Connecting the Main Circuit
53
Image 6-1 Connection of Main Terminals with Cable Lug
54
Image 6-2 Connection of Auxiliary Terminals with Cable Lug
54
Image
54
Connection Without Cable Lugs
54
Connecting the Grounding Conductor
55
Internal Equipotential Bonding
56
Connecting the Auxiliary Circuits
56
Connecting Temperature Monitoring for the Stator Winding
57
Completing Connection Work
58
7 Commissioning
59
Preparing for Commissioning
59
Measure the Insulation Resistance before Commissioning
60
Greasing the Roller Bearings Prior to Commissioning
60
Minimum Radial Forces for Cylindrical Roller Bearings
61
Switch on
62
Overspeed
63
Switch off
63
8 Operation
65
Switching on the Machine
66
Regreasing Roller Bearings
67
Deactivating
67
Switching on Again after an Emergency Switching-Off
67
Stoppages
67
Measures in Non-Operational Periods
68
Avoidance of Damage to Roller Bearings During Stoppages
69
Measurement of the Insulation Resistance after an Extended Stoppage
69
Decommissioning the Machine
70
Re-Commissioning the Machine
70
Special Operating Conditions
70
Faults
71
Inspections in the Event of Faults
71
Faults in Operation
72
Roller Bearing Faults
73
Brush Faults
74
Commutator Faults
75
9 Maintenance
77
Inspection and Maintenance
77
Initial Inspection
78
Mttr
80
Main Inspection
80
Regreasing Rolling-Contact Bearings
81
Regreasing Intervals and Grease Types
82
Clean the Machine
83
Checking the Carbon Brushes
83
Replacing the Carbon Brushes
84
Setting the Brush Rocker and Brush Holder
85
Maintaining the Commutator
85
Adjusting the Brush Rocker: Fixed Part (1), Brush Rocker (2)
85
Image
85
Maintaining Terminal Boxes
87
Reworking the Slots
87
Image
87
Final Work on the Commutator after Skimming
87
Touch up any Damaged Paintwork
88
Repair
88
Prepare Servicing Work
89
Disassembling the Machine
90
Removing Rolling-Contact Bearings
91
Installing the Machine
91
Mounting the Rolling-Contact Bearings
92
Replacing the Speed Encoder
93
Speed Sensor with Conical Hub
93
Speed Sensor for Overhung Mounting
94
Speed Sensor Assembly
94
Image
94
Speed Sensor Assembly
95
Speed Sensor for Construction Type IM B5
96
Image 9-6 Speed Encoder Mounting
97
10 Spare Parts
99
Ordering Data
99
Ordering Spare Parts Via the Internet
100
Using Commercially Available Spare Parts
100
Stator and Rotor
101
Stator and Rotor 1G.5, 1H.5, Shaft Heights 500 to 630
101
Rolling-Contact Bearing
102
Rolling-Contact Bearing for 1G.5, 1H.5, Shaft Heights 500 to 630, Drive End
102
Rolling-Contact Bearing for 1G.5, 1H.5, Shaft Heights 500 to 630
102
Image
102
Rolling-Contact Bearing for 1G.5, 1H.5, Shaft Heights 500 to 630, Non-Drive End
103
Rolling-Contact Bearing for 1G.5, 1H.5, Shaft Heights 500 to 630
103
Terminal Boxes
104
1XB7710 Main Terminal Box
104
Image 10-4 Main Terminal Box 1XB7710
104
1XB7942 Main Terminal Box
105
Image 10-5 Main Terminal Box 1XB7942
105
Image
105
Auxiliary Terminal Box
106
Image
106
Speed Sensor
107
Shaft Heights 180 to 630
107
Speed Sensor with Conical Hub
107
Speed Sensor with Conical Hub for Shaft Heights 180 to 630
107
Image
107
Speed Sensor for Overhung Mounting
108
Speed Sensor for Overhung Mounting for Shaft Heights 180 to 630
108
Image
108
Speed Sensor for Construction Type IM B5
109
Speed Sensor for Construction Type IM B5 for Shaft Heights 180 to 630
109
11 Disposal
111
Introduction
111
Rohs - Restricting the Use of Certain Hazardous Substances
111
Country-Specific Legislation
111
Dismantling the Machine
111
Disposal of Components
112
Service and Support
113
Technical Data and Drawings
115
Tightening Torques for Screw and Bolt Connections
115
Quality Documents
117
Checklists
119
Switching on
120
Commissioning
121
Inspection at Standstill
122
Inspection When the Motor Is Running
123
Index
125
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