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DUSTHUNTER SP100 Ex-2K
User Manuals: SICK DUSTHUNTER SP100 Ex-2K Dust Device
Manuals and User Guides for SICK DUSTHUNTER SP100 Ex-2K Dust Device. We have
1
SICK DUSTHUNTER SP100 Ex-2K Dust Device manual available for free PDF download: Operating Instructions Manual
SICK DUSTHUNTER SP100 Ex-2K Operating Instructions Manual (130 pages)
Scattered Light Dust Measuring Device
Brand:
SICK
| Category:
Measuring Instruments
| Size: 4 MB
Table of Contents
Table of Contents
3
1 About this Document
8
Function of this Document
8
Scope of Application
8
Target Groups
8
Further Information
8
Symbols and Document Conventions
9
Warning Symbols
9
Warning Levels and Signal Words
9
Information Symbols
10
Data Integrity
10
2 For Your Safety
11
Basic Safety Information
11
Warning Information on the Device
15
Warning Information on the Sender/Receiver Unit
15
Warning Information on the MCUDH Ex-3K Control Unit
16
Intended Use
17
Responsibility of User
18
3 Product Description
20
Product Identification
20
Product Characteristics
21
Layout and Function
21
Functional Principle
22
Protection Concept
23
Sender/Receiver Unit DUSTHUNTER SP100 Ex-2K
24
MCUDH Ex-3K Control Unit
26
Flange with Tube
28
Non-Return Valve
28
Connection Line with Ex-Plug-Connector
29
Weather Hood
29
Function Check
30
Explosion Protection in Accordance with ATEX
32
Operation in Ex-Area
32
Application Illustration DUSTHUNTER SP100 Ex-2K
33
Interfaces
34
Standard Interfaces of the MCUDH Ex-3K Control Unit
34
SOPAS ET User Interface (PC Program)
35
4 Project Planning
36
Device Configuration
36
Selecting the Sender/Receiver Unit
36
Selecting the Flange with Tube
37
Selecting the MCUDH Ex-3K Control Unit
37
Installation Location
38
Project Planning for Measuring Channel
38
Purge Gas Supply
40
Project Checklist
41
5 Transport and Storage
42
Transport
42
Storage
42
6 Assembly
43
Assembly Information
43
Proper Assembly
43
Preparing the Measuring Point
43
Scope of Delivery
43
Installation Sequence
44
Fitting the Flange with Tube
45
High-Temperature Version
46
Fitting a Weather Hood
47
Fitting the MCUDH Ex-3K Control Unit
48
7 Electrical Installation
49
Electrical Installation Safety Information
49
Connection Overview
50
Connection Overview
51
Information on Connection Lines
52
Connecting the Sender/Receiver Unit
54
Connecting the Control Unit
54
MCUDH Ex-3K Component Layout
54
Work to be Done
55
Mcudhex-3K Processor Board Connections
55
Connecting the Connection Line to the Control Unit
56
Installing the Purge Gas Supply
57
Connecting Remote Display 100
58
Connection to the MCUDH Ex-3K Control Unit
58
Connection to the Remote Display 100
58
Connecting Interfaces
59
Interface Module (Option) of the MCUDH Ex-3K
59
8 Commissioning
61
Safety Information on Commissioning
61
Requirements for Commissioning
61
Inserting and Switching on
62
Adapt the Sender/Receiver Unit to the Duct Geometry
62
Fitting and Connecting the Sender/Receiver Unit
62
Start Measuring Operation
63
Recognizing the Safe Operating State
64
9 Configuring
65
Prerequisites
65
Sopas Et
65
Install SOPAS ET
65
Password for SOPAS ET Menus
65
Changing the Password for SOPAS ET Menus
66
Connecting to MCUDH Ex-3K Control Unit
66
Connect to the MCUDH Ex-3K Control Unit Via the Service Interface
66
Connect to the MCUDH Ex-3K Control Unit Via Ethernet (Option)
67
Configuring the Interface Module of the MCUDH Ex-3K Control Unit (Option)
68
Connecting a Remote Ethernet Interface Module
69
System Configuration
70
Application Parameters
70
Assigning the Control Unit to the Sender/Receiver Unit
71
Factory Settings
72
Determining the Function Check
73
Setting the Analog Outputs Parameters
74
Setting the Analog Inputs Parameters
76
Setting the Response Time
77
Calibration for Dust Concentration Measurement
77
Changing Display Settings
79
Finding the DUSTHUNTER COM Port
81
10 Operation
82
Operating Concept
82
User Groups
82
Displays and Operating Elements MCUDH Ex-3K
83
MCUDH Ex-3K Control Unit Buttons
84
11 Menus
85
Menu Tree for the Explosion-Proof MCUDH Ex-3K Control Unit
85
Menu Tree "Menu
85
Menu Tree "Diagnosis
86
Configuring on the Control Unit Display
87
Configuring Analog Outputs and Inputs of the Control Unit
87
Assigning the Control Unit to the Sender/Receiver Unit
87
Enter the Regression Coefficients
87
12 Maintenance
88
Safety Information
89
Data Backup
90
Data Backup in SOPAS ET
90
Maintenance Plan
91
Consumables and Spare Parts
91
Maintenance on the Sender/Receiver Unit
91
Cleaning the Optics of the Sender/Receiver Unit
92
Checking the Contamination Value
93
Non-Return Valve
94
Test Equipment for Linearity Test
94
Maintenance Work on the Sender/Receiver Unit
95
Power Supply Without Control Unit
95
Checking Laser Alignment
96
Exchanging the Protection Tube O-Ring
97
Exchanging the Copper Seal in the Cleaning Opening
98
Exchanging the Sinter Filter
98
Exchanging the Flange Seal
99
Replace Potential Equalization Screw
99
Exchanging the Enclosure Cover O-Ring
99
Adjusting the Duct Geometry
100
Exchanging the Protective Hood
101
Exchanging the Copper Seal of the Non-Return Valve
101
Exchanging the Non-Return Valve
103
Exchanging the Button Cell in the Control Unit
103
Exchanging the Ex Power Supply Unit
103
Exchanging the RS485 Interface Module
104
13 Troubleshooting
106
Safety Information
106
Monitoring and Diagnostic System
107
Status Display Leds
107
Sender/Receiver Unit Malfunctions
108
Malfunctions
108
Warning and Malfunction Messages
108
Control Unit Malfunctions
110
Malfunctions
110
Warning and Malfunction Messages
110
Troubleshooting Measures
112
Setting the Laser Alignment
112
Checking the Laser Beam for Free Passage
113
Replacing the Fuse
115
Sending in Devices
115
14 Decommissioning
116
Switch-Off States
116
Switching off and Dismantling
116
Return Delivery
117
Disposal
117
15 Technical Data
118
Dimensional Drawings and Part Numbers
121
Dhsp100Ex-2K Sender/Receiver Unit
121
Flange with Tube
122
MCUDH Ex-3K Control Unit
123
16 Spare Parts
124
Consumable Parts
124
Consumable Parts DUSTHUNTER SP100 Ex-2K
124
Consumable Parts, MCUDH Ex-3K Control Unit
124
Spare Parts
125
Spare Parts DUSTHUNTER SP100 Ex-2K
125
Spare Parts, MCUDH Ex-3K Control Unit
125
17 Accessories
126
Weather Protection
126
Connection Technology
126
Fastening Technology
126
Connection Line with Ex-Plug-Connector
126
Optional Accessories
127
Other Accessories
127
Options for MCUDH Ex-3K Control Unit
127
Device Check Accessories
127
18 Annex
128
Compliances
128
Electrical Protection
128
Approvals
128
Licenses
129
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