Servomex SERVOTOUGH SpectraExact 2500 Series Manuals

Manuals and User Guides for Servomex SERVOTOUGH SpectraExact 2500 Series. We have 1 Servomex SERVOTOUGH SpectraExact 2500 Series manual available for free PDF download: Installation Manual

Servomex SERVOTOUGH SpectraExact 2500 Series Installation Manual (99 pages)

Process Gas Analysers

Brand: Servomex | Category: Measuring Instruments | Size: 1 MB

Table of Contents
7
Introduction
11
General Description
12
Figure 1.1 2500 Overall View
12
Basic Construction
13
Options and Accessories
14
Heated Sample Cell - Electrical
14
Figure 1.2 2500 Construction
14
Heated Sample Cell - Steam
15
Optional Output Cards
15
Compensation Options
15
Digital Communications Options
16
Application Options
16
Installation - General
17
Introduction
17
Preparation
17
Tools
17
Safety Precautions
17
Unpacking and Inspection
17
Electrical Connections
18
Installation
19
Positioning
19
Mounting Details
20
Figure 2.1 2500 Positioning Restrictions
21
Figure 2.2 2500 Mounting Details
22
Instructions Specific to Hazardous Area Installations
23
ATEX Label Information
24
Installation - Electrical
27
Electrical Power Connections
27
Figure 3.1A 2500 AC Power and Valve Connections (Purged Filter)
29
Figure 3.1B 2500 AC Power and Valve Connections (Non-Purged Filter)
30
Figure 3.2 2500 Series Terminal Locations
31
Signal Connections
32
Figure 3.3 Signal Cable Connections
32
Analogue Outputs
33
Figure 3.4 SIB and Optional Output Pcb's
33
Table 3.1 Analogue Output Connections
34
Analogue Output Link Selections on Sensor Interface
35
Board (SIB) PCB
35
Relay Outputs
36
Relay Output Link Selection
36
Table 3.2 Relay Output Connections
36
Control Connections
37
Table 3.3 External Control Connections
37
Range Change Input
38
Autocalibration Initiation Input
38
Password Keyswitch Input
38
Sample Flow Sensor Input
39
Solenoid Valve Drives
39
Externally Powered Solenoid Valve Connections
40
Table 3.4 Externally Powered Solenoid Valve Connections
40
Internally Powered Solenoid Valve Connections
41
Table 3.5 Internally Powered Solenoid Valve Connections
41
Digital Connections
42
RS-232 Connection
42
Figure 3.5 Autocalibration Valve Configuration
42
Table 3.6 Serial Data Format
43
Table 3.7 Fault Number Reference
47
Table 3.8 ASCII Characters
48
Table 3.9 RS232 Connections
48
Modbus RS-485 Connection
49
Modbus TCP Ethernet Connection
49
Pressure Transducer Connections - (if Supplied)
50
Figure 3.6 Typical Pressure Transducer Assembly
51
Installation Gas Connections
53
Purge Connections (EU1/EX1)
53
General Purge Connections
53
Figure 4.1 Purge Connection Schematic
53
End Boss Purge Connection
55
Introduction
55
End Boss Scrubbers
55
End Boss Vents
56
End Boss Purge
56
Figure 4.2 Cell End Boss Connection
57
Steam Heated Cell
58
Process Stream Connection
58
Basic Operation
58
High Integrity Operation
58
Power-Up
58
Fault Diagnosis and Cell Maintenance
61
Introduction
61
Diagnostics
61
Table 5.1 Diagnostic Displays (2500, 2520, 2550)
62
Table 5.2 Diagnostic Displays (2510)
63
General Fault Conditions
64
Table 5.3 General Fault Messages
64
Serious Fault (Shutdown) Conditions
66
Cell Maintenance
66
Table 5.4 Serious Fault Displays
66
Figure 5.1 General Cell Construction
67
Figure 5.2 Suppressor Mounting Details
68
Routine Leak Checks
71
Spares Lists
73
Spares List
73
General
73
Table 6.1 General Spares List
73
Sample Cell Spares
74
Table 6.2 Sample Cell Spares
74
Source Units
75
Detector Units
75
Table 6.3 Source Unit Spares
75
Table 6.4 Detector Spares
75
Windows
76
Scrubbers
76
Table 6.5 Window Spares
76
Table 6.6 Scrubber Spares
76
Recommended Spares
77
Table 6.7 Recommended Spares
77
Instrument Specifications
79
Generic 2500 Series Performance
79
Environmental Specifications
79
Dimensions
79
Power Supply
79
Table 7.1 General Environmental Specifications
79
Performance Characteristics (each Component)
80
Performance Characteristics - EMC
80
Table 7.2 Performance Characteristics
80
Sample Specification
81
Sample and Ambient Performance
81
Solenoid Valve Relays
81
Table 7.3 Sampling Specification
81
Table 7.4 Sample and Ambient Influence
81
Analogue Outputs
82
Serial Output
82
Modbus RS-485
82
Table 7.5 Serial Output Specification
82
Table 7.6 Modbus RS-485 Specification
82
Ethernet
83
Inputs
83
Ingress Protection
83
Optical Purge
83
Alternative Purge Controller (2500 EU1 & EX1 Only)
83
Ce Marking and Other Safety Approvals
85
EMC and Electrical Safety
85
ATEX Directive and Other Non-European Hazardous Area Approvals
86
Table 8.1 02500 Safety Approvals
86
APPENDIX A Modbus Data Mapping
89
Floating Point Numbers
89
Measurement Summary
90
Measurements Detail
90
Measurement Diagnostics
91
Alarms
91
Fault Data
92
Autocalibration Setup
93
Autocalibration Control
94
Autocalibration Status
95
APPENDIX B Equipment Protection Levels
97

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Servomex SERVOTOUGH SpectraExact 2500 Series Manuals

Servomex SERVOTOUGH SpectraExact 2500 Series Installation Manual (99 pages)

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