Seiko I Infotech IP-6600 Manuals

Manuals and User Guides for Seiko I Infotech IP-6600. We have 1 Seiko I Infotech IP-6600 manual available for free PDF download: Maintenance Manual

Seiko I Infotech IP-6600 Maintenance Manual

Seiko I Infotech IP-6600 Maintenance Manual (361 pages)

Color Ink Jet Printer

Brand: Seiko I Infotech | Category: Printer | Size: 10 MB

Table of Contents

Table of Contents
3
Section 1 Maintenance Procedure Overview

13
Inspection and Maintenance

19
- Daily Inspection and Maintenance
  20
- Capping Unit Cleaning
  20
- Wiper Blade Cleaning
  21
- Test Print
  22
- Waste Ink Bottle Disposal
  22
- Head Cleaning
  22
- Head Wash
  24
Section 3 Maintenance Mode Menu Operations and Functions

27
- Introduction
  27
- Entering Maintenance Mode
  28
- Basic Menu Operation
  29
  - Menu Tree
    30
  - Basic Operations and Keys
    37
- Menu Operation: Maintenance Mode
  41
  - MEC. ADJ Menu
    41
  - ADJ. Menu
    45
  - MNTE Menu
    49
  - RESET Menu
    62
  - TEST-PRN. Menu
    63
  - SYSTEM Menu
    66
  - FEED Menu
    72
  - MONITOR Menu
    73
  - DIAG Menu
    76
  - SETUP Menu
    80
  - ACTUATOR Menu
    81
  - FUNCTION Menu
    85
    
    System Information Print
    86
    
    Error Log Print
    86
    
    Cleaning History Print
    90
  - COUNTER Menu
    91
- System Information Management
  92
- Heater Panel Maintenance Mode Menu Operations and Functions
  95
  - Entering Maintenance Mode
    95
  - Basic Menu Operation
    95
- Menu Items
  96
Section 4 Troubleshooting (General)

97
Section 5 Troubleshooting (Engine and SCSI Controllers)

101
- Print Quality Defects
  101
- Error Message Types
  104
- Operator Call Errors
  105
- Rear Cover
  109
- Warning
  110
  - Communication Errors
    110
  - Winder Timeout
    110
- Service Call Errors
  111
  - Self-Diagnostic Errors at Power on
    111
    
    Internal RAM (0001)
    112
    
    Sram (0002)
    112
    
    Flash ROM (0004)
    112
    
    Pio (0008)
    112
    
    Nvram
    113
    
    Fpga (Ipb) (0020)
    115
    
    Fpga (Icb) (0040)
    115
    
    Asic Conf (Ipb1) (0080)
    115
    
    Asic Conf (Icb1) (0100)
    115
    
    SCSI Board (0200)
    116
    
    SCSI Register (0400)
    116
    
    Dram (0200)
    117
    
    Power Supply (+36, +24, +12 V)
    117
  - Engine Error
    119
    
    Engine Error 1110: GA_ATG Block Clear Error
    120
    
    Engine Error 1110: GA_ATG DMA Error
    120
    
    Engine Error 112X: Vacuum Fan Error
    120
    
    Engine Error 1140: Flash ROM Write Error
    121
    
    Engine Error 1150: Home Position Sensor Error
    121
    
    Engine Error 1160: Wiping Error
    122
    
    Engine Error 1170: Temperature Sensor Error
    122
    
    Engine Error 1180: Capping Motor Error
    123
    
    Engine Error 119X: VDD2 Variable Power Supply Error
    124
    
    Engine Error 11AX: NVRAM Error
    125
    
    Engine Error 11C0: Cap Position Error
    126
    
    Engine Error 11D0: Cooling Fan Error
    126
    
    Engine Error 11E0: Long Term Strage Error
    126
    
    Engine Error 120X: Head Drive IC Error
    127
    
    Engine Error 121X: Head Temperature Error
    127
    
    Engine Error 1220: Edge Sensor Error
    128
    
    Engine Error 123X: Sub-Tank Sensor Error (Full or Half)
    128
    
    Engine Error 124X: Ink Supply Sensor Error
    129
    
    Engine Error 125X: Sub-Tank Supply Error
    130
    
    Engine Error 126X: FFC Cable Connection Error
    131
    
    Engine Error 1700X: Servo Error
    131
  - System Errors
    133
- Engine F/W Composition and Version up
  134
  - Engine F/W Composition
    134
  - Engine F/W Version up
    135
- ASIC Program Composition and Version up
  137
  - ASIC Program Composition
    137
  - ASIC Program Version up
    137
- Upgrading Heater F/W
  138
  - Heater F/W Composition
    138
  - How to Upgrade Heater F/W
    138
- Setting During Engine Board (IPB1) Replacement
  139
- Special Power-On Procedure
  144
- Countermeasures for no Error Message
  145
- System Information Setting Operation after Head Replacement
  146
- Heater Errors
  147
Section 6 Troubleshooting (Dryer 64)

155
- Error Indication
  155
- Error Types and Counteractions
  156
  - Power Supply
    156
  - Fan
    157
  - Heater
    161
  - Timer
    161
  - Timer
    167
- Appendix
  
  168
  - IP6600 Error Code - Replacement Association Table
    168
  - Dryer Unit 64 Failure Description - Replacement Association Table
    171
Section 7 Parts Replacement (Disassembly/Reassembly)

172
- Reading this Section
  172
  - Disassembly/Reassembly Procedure
    172
- Names of Parts
  173
  - Names of Parts and Layout
    173
    
    Figure 7-2 Cover Names and Layout (Dryer 64)
    174
    
    Table 7-1 Maintenance Part Names (Cover)
    175
    
    Table 7-3 Maintenance Parts Names (y Drive Unit)
    176
    
    Table 7-4 Maintenance Parts Names (X Drive Unit)
    177
    
    Table 7-6 Maintenance Parts Names (Carriage Head Unit)
    178
    
    Table 7-8 Maintenance Parts Names (Capping Unit)
    179
    
    Table 7-10 Maintenance Parts Names (Sub Tank Unit)
    180
    
    Table 7-13 Maintenance Parts Names (Jigs)
    181
- Maintenance Parts Disassembly and Reassembly
  182
  - Covers and Foot Assembly
    184
    
    Ink Cartridge Cover (Right) Switch Assembly (Ink Cassette Cover (Front Right))
    184
    
    Ink Cartridge Cover (Left) Switch Assembly (Ink Cassette Cover (Front Left))
    184
    
    Interlock Microswitch
    185
    
    Photo Sensor Assembly
    186
    
    Operation Panel Assembly, Panel Cable
    186
    
    Heater Panel Assembly
    187
    
    Waste Ink Bottle Sensor
    187
    
    Supply Pump End Sensor
    188
  - Y Drive Unit
    189
    
    Photo Sensor Assembly
    189
    
    Carriage Motor Assembly, Bearing (DE-46562)
    189
    
    Two-Step Pulley Assembly, Synchronizing Belt
    190
    
    Steel Belt
    191
    
    Driven Pulley Assembly
    192
    
    Pressure Bracket Assembly
    193
    
    Pressure Roller
    194
    
    T Fence
    195
    
    Carriage Cable 64
    196
  - Drive Unit
    198
    
    Media Feed Motor Assembly and Deceleration Belt
    198
    
    Adsorption Fan Assembly
    199
    
    Paper Sensor Assembly (Front)
    199
    
    Paper Sensor Assembly (Rear)
    200
    
    Grit Roller
    201
  - Electrical Unit
    205
    
    Cooling Fan Assembly
    205
    
    Power Supply Unit
    205
    
    Board
    205
    
    Pcb-Assy-Vdd2)
    205
    
    Board (PCB-ASSY-RLY)
    206
  - Carriage Assembly, Head Unit
    207
    
    Head Cable 64
    209
    
    Edge Sensor Assembly
    210
    
    Pcb-Assy-Icb1
    211
    
    Head ASSY, Cooling Fan
    212
    
    Linear Encoder Assembly
    217
  - Wiping Unit
    220
    
    Cleaner (Wiper 64) Unit
    221
    
    Blade (Wiper Rubber 64)
    222
    
    Motor (Wiper) Assembly
    223
    
    Switch (Wiper) Assembly
    224
    
    Belt (Wiper)
    224
    
    Motor (Cap) Assembly
    229
    
    Timing Belt
    229
    
    Solenoid
    230
    
    Cap Assembly
    231
    
    Tray (Ink) Assembly
    232
    
    Torque Limiter
    233
    
    Pump Assembly
    234
    
    Joint (CAP Sa)
    235
  - Ink Cartridge Unit
    236
    
    Ink Box (Left/Right) Assembly, Filter Assembly (Sa), and Pump Tube
    236
    
    Pcb-Assy-Ink 2
    239
  - Sub Tank Unit
    240
    
    Sub Tank Unit, Full Sensor ASSY, Half Full Sensor ASSY
    240
  - Heater Unit
    242
    
    Paper Guide F (with Heater)
    242
    
    Paper Guide R (with Heater)
    242
    
    Platen Assembly
    243
  - Winder Unit
    244
    
    Flange
    244
  - Dryer
    245
    
    Circuit Breaker
    245
    
    Relay
    245
    
    Ssr
    246
    
    Power Supply Unit
    246
    
    Timer
    247
    
    Thermostat
    248
    
    Thrm-Cbl-Assy
    248
    
    Volsw-Cbl-Assy
    249
    
    Fan-Assy
    249
    
    Fan (El-Box)
    250
    
    Pcb-Assy-Dry
    250
    
    Flange Insulator
    251
    
    Terminal Protecting Insulator Set
    253
Section 8 Adjustment

254
- Steel Belt Tension Adjustment
  255
- Head Cover Plate Adjustment
  256
- Synchronizing Belt (y Drive Motor Belt) Tension Adjustment
  257
- Deceleration Belt (X Drive Motor Belt) Tension Adjustment
  257
- Wiping Unit Height Adjustment
  258
- Blade Height and Levelness Adjustment
  259
- Wiping Position Correction
  260
- Wiping Unit Belt Adjustment
  262
- Cap Position Correction
  263
- Cap Unit Height Adjustment
  265
- Shield HB Height Adjustment
  267
- Initial Ink Charge/Ink Extraction
  268
- Nozzle Check
  270
  - Manual Cleaning (the same Function as the Cleaning in the User Mode)
    270
  - Manual Cleaning
    271
  - Fill Cap
    271
  - Discharging Ink
    272
  - Cleaning with Maintenance Liquid Cartridge
    272
- Head Drive Voltage Setting
  273
- Ink Head Adjustment Procedure
  274
- Head Position Correction (L and R)
  284
- Head Position Correction (Main)
  287
- Bi-Directional Print Position (L) Correction
  290
- Bi-Directional Print Position (R) Correction
  293
- Paper Feed Amount Correction
  294
  - Adjustment Using "FEED PATTERN
    295
- Head Position Correction (Main Scanning Direction)
  298
- Side Margin Position Correction (SENSOR (SIDE) ADJ)
  301
- Top Margin Position Correction (SENSOR (TOP) ADJ)
  303
- Appendix
  
  305
Section 9 Operations

308
- System Operation Overview
  308
- Paper Transport System
  309
- Carriage Transport System
  312
- Ink System
  314
- Print Functions
  318
- Principle of Head Drive
  322
- Print Mode
  323
- IPB1 (Engine Control) Board
  327
  - Basic Configuration
    327
  - Engine Unit Operation
    328
- Engine Control Firmware
  334
  - Function Blocks
    334
  - Operation Description
    335
- Power Supply Unit
  336
  - Electrical Specifications
    336
  - Connector Specifications
    336
  - ON/OFF Sequence
    338
  - Others
    338
- Heater Unit
  339
  - Block Diagram of Heater Unit
    339
  - Heater System Electric Unit Operations
    340
  - Heater Firmware
    341
  - Heater Wiring Diagram
    341
  - Wiring Diagram of Heater Unit
    341
  - Heater Operations
    342
- Dryer 64 Operation Outline
  345
- Electric Configuration of Dryer
  346
  - Electric Unit Operations
    347
Appendix

349

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