SANY SY26U Manuals

Manuals and User Guides for SANY SY26U. We have 3 SANY SY26U manuals available for free PDF download: Operation Manual, Operation And Maintenance Manual, Quick Start Manual

SANY SY26U Operation And Maintenance Manual (200 pages)

Brand: SANY | Category: Excavators | Size: 10 MB

Table of Contents
5
Introduction
13
About this Manual
14
Documentation Package
15
Operation and Maintenance Manual
15
Parts Manual
15
Maintenance Log
15
Organization of this Manual
16
Table of Contents
16
Introduction
16
Safety
16
Machine Controls
16
Machine Operation
16
Maintenance
16
Specifications
16
Optional Equipment
16
Machine Applications
17
Machine Directions
17
Serial Number Location
18
Product Identification Plate
18
Frame Serial Number
18
Swing Motor Identification Plate
19
Engine Identification Plate
19
Hydraulic Pump Identification Plate
20
Travel Motor Identification Plate
20
SANY Contact Information
21
Record of Serial Number and Dealer Information
21
Correction Request Form
22
Glossary of Acronyms
23
Safety
25
General Safety
27
Hazard Alerts in this Manual
27
Machine Decals
27
Operator Safety Information
28
Mount and Dismount the Machine
29
Machine Safety
29
Authorized Use of this Machine
29
Unauthorized Use of this Machine
29
Unauthorized Machine Modifications
29
Fire Safety
30
Electrical Fires
30
Fire Extinguisher (if Equipped)
30
In Case of Fire
31
Crushing Hazard
31
Diesel Engine Exhaust
31
Maintenance Safety
32
Lockout/Tagout Procedure
32
Cleaning the Machine
33
Fluid Systems
33
Adding Fluids to the Machine
33
Refueling
33
High-Pressure Fluid Lines
33
Accumulator
34
Electrical System
34
Battery Safety
34
Disconnect the Battery
34
Job Safety
35
Personal Protective Equipment (PPE)
35
Hearing Protection
35
Travel and Operation Precautions
36
Inclined Areas
36
Snow or Frozen Surfaces
36
Avoid Backover Accidents
37
Dust and Chemical Hazards
37
Environmental Precautions
37
Precautions in High-Voltage Areas
38
Machine Controls
39
Machine Overview
41
Monitor
42
Daily Maintenance Information Screen
42
Maintenance Information Screen
43
Home Screen
43
Function List Screen
45
System Information Screen
46
Main Menu Screen
47
Operation Information Screen
48
Switch Signals Screen
48
Joystick Screen
49
Machine Configuration Screen
49
Failure Information Screen
50
Global Positioning System (GPS) Information Screen
50
Language Selection Screen
51
Maintain Table Screen
51
Operating Mode Screen
52
Flow Rate Information Screen
53
Flow Rate Setting Screen
54
System Unlocked Screen
54
Reserved Function
54
Quick Coupler Control Screen
55
Date and Time Setup Screen
55
Controls
56
Hydraulic Lockout Control Lever
57
Joystick Controls
58
Joystick SAE Mode
58
Left Joystick - SAE Mode
58
Right Joystick - SAE Mode
58
Joystick BHL Mode
59
Left Joystick - BHL Mode
59
Right Joystick - BHL Mode
59
Pattern Change (SAE/BHL) Valve
60
Return Flow Selector Valve
61
Directional Arrows
61
Travel Control Levers/Pedals
62
Boom Swing Control Pedal
62
Dozer Blade Control Lever
63
Switches
64
Left Joystick Buttons
65
Right Joystick Horn Button
65
Right Joystick Switch
65
Throttle Control Lever
66
Key Switch
66
Travel Alarm Switch
67
Work Light Switch
67
Emergency Stop Switch
68
Battery Disconnect Switch
69
Power Outlet (12V)
69
Hood, Door, and Access Panel
70
Engine Hood
71
Opening the Engine Hood
71
Closing the Engine Hood
71
Right Front Access Door
72
Unlocking/Opening the Right Front Access Door
72
Closing/Locking the Right Front Access Door
72
Fuse Access Door
72
Opening/Closing the Fuse Access Door
72
Hydraulic Access Panel
73
Fuses
74
Machine Operation
75
Work Area
78
General Job Safety
78
Operator Responsibilities
78
Prestart Checks and Adjustments
79
Fluid Level Checks
80
Engine Coolant Level Check
80
Engine Oil Level Check
81
Fuel Level Check
82
Add Fuel
82
Fuel Tank Filler Cover
83
Check and Drain the Fuel/Water Separator
83
Hydraulic Oil Level Check
84
Mirror Adjustment
84
Electrical Components Check
85
Horn Function Check
85
Seat and Seat Belt
86
Seat Belt
88
Buckle the Seat Belt
88
Unbuckle the Seat Belt
88
Starting the Engine
89
Idling the Engine
90
Cold Weather Engine Starting
91
Warm-Up Operation
92
New Machine Break-In
93
Engine Shutdown
94
Inspection after Engine Shutdown
95
Directional Arrows
95
Moving the Machine
96
Travel Controls
97
Forward Travel
97
Reverse Travel
97
Right Turn
97
Left Turn
97
Spot Rotation
98
Stopping the Machine
98
Work Equipment Control and Operation
99
Arm Control - SAE Mode
99
Arm Control - BHL Mode
99
Boom Control - SAE Mode
99
Boom Control - BHL Mode
100
Swing Control
100
Bucket Control
100
Boom Swing Control Pedal
101
Dozer Blade Control Lever
101
Restricted Operation
102
Never Operate with Bucket Force
102
Never Use Swing Force
103
Never Use Traveling Force
103
Never Operate Using Machine Weight
104
Do Not Operate a Cylinder to the Stroke End
104
Avoid Dozer Blade Impact
105
Avoid Shifting Travel Directions Suddenly
105
Support the Dozer Blade
105
Excavating Hard Ground
105
Travel
106
General Travel Instructions
106
Traveling at High Speed
107
Operating in Water
108
Traveling on an Incline
109
Precautions When Traveling on an Incline
109
Engine Stalls on an Incline
111
Operation on Soft Ground
112
Removing a Stuck Machine
112
Towing the Machine
113
Towing Point for a Light Load
113
Recommended Operations
114
Trenching Work
114
Boom Swing Feature
114
Vehicle Loading
115
Leveling Operation
115
Operating Precautions
116
Park the Machine
117
Parking the Machine on a Grade
117
Cold Weather Operation
118
Operation in Cold Weather
118
Engine Coolant in Cold Weather
118
Battery in Cold Weather
118
After Daily Operation
118
Machine Storage in Cold Weather
119
After Cold Season
119
Long-Term Storage
120
Before Long-Term Storage
120
During Storage
120
Removing from Storage
121
Starting the Engine after Long-Term Storage
121
Transportation Information
122
Transportation Method
122
Loading and Unloading
122
Loading the Machine
123
Securing the Machine
126
Unloading the Machine
127
Lifting the Machine
128
Maintenance Information
134
Checks before Maintenance or Repairs
134
Checks after Maintenance or Repairs
134
Hour Meter Reading
134
Genuine SANY Parts
134
SANY-Approved Lubricants
135
Windshield Washer Fluid
135
Oil and Filter Inspection
135
Collect Oil Sample
135
Fuel Strainer
135
Preventing Contamination
135
Installation of Hydraulic Hoses
135
Securing Access Covers and Compartment Doors
136
Cleaning the Machine
136
Weld, Drill, Cut, or Grind on the Machine
136
Inspection and Maintenance in Adverse Environments
136
Mud, Rain, or Snow Conditions
136
Near Ocean (Salt Air) Environments
137
Dusty Environments
137
Cold Environments
137
Other Weather Environments
137
Check the Maintenance Log
137
Daily Inspection and Maintenance
138
Recommended Lubricants, Fuels, and Coolant
139
Fluid Capacities
140
Hydraulic Oil Description
140
Maintenance Schedule
141
When Required
141
Daily or Every 8 Hours
141
After the First 50 Hours
142
Weekly or Every 50 Hours
142
Every 100 Hours
142
After the First 150 Hours
142
After the First 250 Hours
142
Every 250 Hours
142
Every 3 Months or 500 Hours
143
Every 6 Months or 1000 Hours
143
Annually or Every 2000 Hours
143
Hydraulic Breaker Maintenance Interval
144
Lubrication and Maintenance Charts
145
Maintenance Procedures
147
Engine
147
Engine Inspection
147
Prestart Inspection
148
Check the Engine Oil Level
148
Change the Engine Oil and Filter
148
Collect Engine Oil Sample
149
Check and Adjust the Fan Belt Tension
150
Replace the Fan Belt
151
Check the Alternator
151
Check the Starter
151
Check and Replace the Air Filters
152
Check
152
Replace
153
Engine Cooling System
154
Check the Engine Coolant Level
154
Change the Engine Coolant
154
Inspect the Engine Coolant Pump
155
Inspect and Clean the Cooling Package
156
Fuel System
157
Bleed the Fuel System
157
Drain the Fuel Tank
157
Replace the Secondary Fuel Filter
158
Drain and Clean the Primary Fuel Filter/Water Separator
159
Battery
160
Check the Battery
160
Remove the Battery
161
Hydraulic System
162
Check the Accumulator Function
162
Relieve Hydraulic System Pressure
162
Check the Hydraulic Oil Level
162
Add Hydraulic Oil
163
Replace the Hydraulic Tank Breather Filter Element
164
Replace the Hydraulic Oil Pilot Filter
165
Replace the Hydraulic Oil Return Filter
166
Clean and Replace the Hydraulic Oil Suction Strainer
167
Change the Hydraulic Oil
169
Collect Hydraulic Oil Sample
170
Check the Hydraulic Hoses, Lines, and Connectors
170
Swing Drive
171
Check the Swing Drive Gearbox Mounting Fasteners
171
Track Assembly
171
Check the Track Tension
171
Adjust the Track Tension
172
Increase the Track Tension
172
Decrease the Track Tension
173
Check and Add Final Drive Oil
174
Change the Final Drive Oil
175
Collect Final Drive Oil Sample
176
Check the Final Drive Motor Mounting Fasteners
176
Lubrication
177
Lubrication Points
177
Arm Cylinder Rod End Pin
178
Boom-Arm Connecting Pin
178
Arm Cylinder Base End Pin
179
Boom Cylinder Rod End Pin
179
Boom Cylinder Base End Pin
179
Boom Pin
180
Swing Bearing
180
Swing Gear
180
Boom Swing Cylinder Base End Pin
180
Dozer Blade Cylinder End and Blade Linkage Pins
181
Bucket Linkage Pins
181
Bucket Cylinder Rod End Pin
181
Bucket Cylinder Base End Pin
182
Boom Swing Cylinder Rod End Pin
182
Boom Swing Pin
182
Bucket
183
Replace the Bucket Teeth
183
Replace the Bucket
184
Machine Dimensions
186
Working Range
187
Technical Specifications
189
Lift Chart: Blade down
190
Lift Chart: Blade up
191
Optional Equipment
193
Optional Equipment Selection
194
Read Equipment Instruction
194
Removal and Installation Precautions
194
Equipment Operation Precautions
195
Install Optional Equipment
196
Remove Optional Equipment
198

SANY SY26U Operation Manual (203 pages)

Crawler Hydraulic Excavator

Brand: SANY | Category: Excavators | Size: 18 MB

Table of Contents
5
Introduction
13
Foreword
15
Structure of the Instructions
15
Safety
19
Intended Use
21
Incorrect Use
21
Safety
21
Operator Duties
22
Obligations of Maintenance Personnel/Specialised Personnel
22
Hazards Around the Machine
23
Ground
23
Power Cables
23
Flammable/Explosive Environment
24
Storms
24
Poor Visibility
25
Extreme Climatic Conditions
25
Hazard Points on the Machine
25
General Dangers
25
Mechanical Dangers
27
Hydraulic Dangers
28
Electrical Dangers
29
Dangers from Lifting Equipment
29
Personal Protective Equipment
30
Safety Systems and Protective Devices
30
Safety Markings
31
Machine Description
41
Machine Description
45
Overview
45
Features
45
Assemblies
46
Cab
46
Cup Holder
47
Emergency Exit
48
EMERGENCY Stop
48
Horn
49
Safety Lever
49
Fire Extinguisher
50
Rear-View Mirrors
50
Seat Belt
50
Acoustic Driver Warning
51
Document Pouch
51
Maintenance Doors
51
Rear Side Maintenance Cover
52
Front Right Cover
53
Under the Seat
53
Motor and Gear Units
54
Diesel Engine
54
Track Drive System and Swing Motor
55
Hydraulic System
55
Electrical System / Control
56
Lighting System
56
Fuses
56
Emergency Stop
58
Acoustic Driver Warning
58
Boom
59
Bucket
59
Blade
60
Machine Identification
60
Operation and Display Elements
65
In the Cab
69
Overview
69
Emergency Exit
70
Operation and Display Elements
70
Upper Windscreen
71
Overview
71
Opening the Upper Windscreen
71
Closing the Upper Windscreen
72
Cab Door Window
73
Overview
73
Opening the Cabin Door Window
73
Closing the Cabin Door Window
73
Monitoring and Control Unit
74
Overview
74
Display
74
Function Keys
74
Toggle Switch and Buttons
75
Switch for Work Spotlights
76
Driver Warning Switch
76
Windscreen Wiper Switch
76
Windscreen Washing System Button
76
Horn Button
76
Emergency Stop
76
Charger
77
Cab Lamp
77
Joysticks and Pedals
78
Overview
78
Throttle
78
Pedal for Boom Swivel
79
Left Joystick
80
Right Joystick
81
Blade Control System
82
Heating System
82
Control Panel
82
Air Outlets
83
Radio
83
Overview
83
Operation Elements
84
Operation
85
Outside the Cab
88
Main Switch
88
Maintenance Covers
89
Locking the Door
89
User Interfaces
90
Main Display
90
Before Starting Operation
93
Before Starting Operation
97
Daily Checks
97
Cleaning before Starting Operations
97
Visual Inspection
98
Pipelines
98
Exhaust System, Engine and Components that Heat up
98
Engine Visual Inspection
98
Hydraulic System
98
Work Equipment
99
Lower Structure
99
Handles
99
Safety Markings
100
Checking and Lubricating the Blade
100
Consumables and Residues
101
Fuel
101
Engine Oil
102
Hydraulic Oil
104
Windscreen Wiper Fluid
105
Water Separator
105
Setting up the Operating Position
107
Seat
108
Functions Check
108
Seat Belt
109
Lighting System
109
Horn
109
Monitor
110
Safety Lever
110
Boom and Excavator Arm
111
Bucket
113
Blade
114
Operator Control
115
Starting the Machine
119
Warm up the Engine at Low Outside Temperatures
119
Operator Control
119
Driving the Machine
120
Preparing for Driving
120
Driving Forwards
120
Driving Backwards
123
Stopping the Machine
125
Turning the Machine in Place
125
Driving on a Slope
126
Driving on Uneven Ground
128
Driving through Water
129
Driving through Sludge
130
Operating the Equipment
133
Turning Upper Structure
133
Swivelling the Boom
134
Lifting and Lowering the Boom
135
Move the Excavator Arm Forward and Back
136
Folding the Bucket in and out
137
Raising and Lowering the Blade
138
Digging
138
Digging Trenches
139
Excavating a Ditch Along a Wall
140
Excavating
140
Loading
141
Leveling
142
Loading
142
Preparation
142
Driving Onto the Ramps and Transport Trailer
143
Securely Parking the Machine on the Transport Trailer
144
Driving off the Ramps and Transport Trailer
145
Lifting the Machine
147
Lifting
149
Operation at Low External Temperatures
150
Parking the Machine
151
Securing the Machine
151
Cleaning
153
Cleaning at the End of Operations
155
Error Detection
159
Operator
161
Maintenance Personnel
161
Service Personnel
161
Supposed Errors
161
Error Codes
162
Error Elimination
165
Troubleshooting and Eliminating Errors
167
Engine
167
Electrics
167
Error Elimination
167
Carrying out Measures to Eliminate Errors
168
Overview
168
Fuses
168
Replacing a Work Spotlight Bulb
170
Starting Assistance from Additional Batteries or Generators
170
Additional Equipment
173
Overview
175
Unauthorized Modifications
175
Quick Change System
175
Fitting a Bucket with the Quick Change Mechanism
176
Loading the Machine
179
Annex
185
Specifications
187
Annex
187
Digging Range
189
Lifting Range
190
Tightening Torques
192
Screws with Strength Classes 8.8, 10.9, 12.9
192
Screws with Strength Classes 10.9 and 12.9 for the Excavator
193
Hydraulic Hose Screw Connections for the Excavator
193
Other Screw Connections for the Excavator
195
Excavator Buckets
195
Operating Material Overview
195
Fluid Capacities of the Machine
196
Specifications for Consumables
196
Information about the Use of Grease
196
Information about the Use of Fuel
197
Glossary
199

SANY SY26U Quick Start Manual (14 pages)

Brand: SANY | Category: Excavators | Size: 1 MB

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SANY SY26U Operation And Maintenance Manual (200 pages)

Table of Contents

SANY SY26U Operation Manual (203 pages)

Table of Contents

SANY SY26U Quick Start Manual (14 pages)

Table of Contents

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