Rockwell Automation Allen-Bradley 35S Manuals

Manuals and User Guides for Rockwell Automation Allen-Bradley 35S. We have 1 Rockwell Automation Allen-Bradley 35S manual available for free PDF download: User Manual

Rockwell Automation Allen-Bradley 35S User Manual (226 pages)

AC Drives

Brand: Rockwell Automation | Category: DC Drives | Size: 21.64 MB

Table of Contents
3
Preface
11
About this Publication
11
Conventions
11
Access Fault Code and CIP Object and Attribute Data
11
Download Firmware, AOP, EDS, and Other Files
11
Terminology
11
Additional Resources
13
CE Conformity
14
Machinery Directive (2006/42/EC)
14
EMC Directive (2014/30/EU)
14
LVD Directive (2014/35/EU)
14
Rohs Directive (2011/65/EU)
14
Ecodesign Directive (2019/1781)
14
Armor Powerflex Variable Frequency Drives Overview
15
Description
15
Input and Outputs
15
Frame Size
16
Safety Functions
16
Location of Features
17
Catalog Number Explanation
18
Required Software
18
Motor Control
19
Control Modes
19
Volts/Hertz
19
Sensorless Vector
20
Velocity Vector
20
Velocity Control
20
Flying Start
21
Load Monitor
21
Motor Thermal Overload
22
Velocity Skip Band
22
Fault Auto Reset
23
Safe Torque off and Safe Monitor Functions
23
Hardwired Safe Torque off
23
Integrated Safety Functions
24
Standard Encoder Operation and Diagnostics
24
Group Motor Application
25
Local Disconnect
25
EMI Filter
25
Dynamic Brake Resistor
26
Power Input Gland
26
Factory-Installed Options
27
Internal Power Supply (IPS)
27
Electromechanical Brake (EM Brake or EMB)
27
Typical Configurations
28
Standard Configuration
28
Safety Drives Configuration
29
Hardwired STO
29
Integrated STO
30
Integrated Safe Speed Monitoring
31
Install the Armor Powerflex Drive
33
Unpack and Inspect
33
Storage
33
Personal and Electrical Safety Precautions
34
Precautions for Cold Temperature Conditions
35
Precautions for Motor Start/Stop
35
Avoid Electrostatic Discharge
35
Environmental Considerations
36
Mounting Orientation
36
Armor Powerflex Drive Dimensions
38
Wiring and Workmanship Guidelines
41
Electromagnetic Compatibility (EMC)
41
Cabling and Grounding
41
Wiring
42
Product Grounding
42
Shielding and Grounding of Motors and Motor Cables
43
Motor Cable Considerations
43
Unshielded Motor Cable
44
Power Considerations
44
Branch Circuit Protection Requirements
44
Group Motor Installations for USA and Canada Markets
45
Auxiliary Power Connections
45
Power Supply Requirements
46
Internal Power Supply Wiring and Local Disconnect Behavior
47
Behavior
47
Behavior
48
Power Terminal Location and Internal Wiring
49
Power and Motor Connector Pinouts and Cable Torques
51
Standard I/O Connections and Cable Torques
52
Safety I/O Connections and Cable Torques
53
Ethernet Connections and Cable Torque
53
Encoder Connections and Cable Torque
54
Encoder Wiring Examples
54
Armorconnect Media
55
Local Disconnect Behavior
58
Electronic Motor Disconnect (EMD)
59
Control Block Explanations
59
Ethernet/Ip Operation
61
Set the IP Address
61
Set the IP Address Using Rotary Switches
61
Remove Front Logic Cover
62
Replace Front Logic Cover
63
Example of How to Set the IP Address Switches
63
Set the IP Address Using the BOOTP/DHCP Server Utility
64
Set the IP Address Using the Factorytalk Linx Application
66
Device Level Ring (DLR)
69
Protected Operations Mode
70
Ethernet Communication Troubleshooting
71
Keypad Operation
73
Keypad Modes
74
Hand/Auto (Local Motor Control) Modes Operation
74
Function Mode Operation
75
Fault Clear Button Operation
75
Temporarily Disable Keypad Motor Control Via Message Instruction
75
Keypad Actions in Hand and Function Modes
76
Standard and Configurable I/O Operation
77
Standard I/O Operation
77
Standard Input Internal Wiring Diagram
78
Standard Input Wiring Examples
78
Configurable I/O Operation
79
Configured Fault Actions
79
Configurable I/O Internal Wiring Diagram (Output)
79
Standard Output Wiring Examples
80
Standard I/O Wiring Example
80
Safety Functions
81
Safety Considerations
82
Stop Category Definitions
83
Performance Level (PL) and Safety Integrity Level (SIL)
83
Proof Tests
83
PFD and PFH Definitions
83
Safety Data for Armor Powerflex Drives
84
Safety Data for Integrated STO and Integrated Safety Functions
84
Safety Data for Safety Functions with Safety Feedback
85
Safety Reaction Time
86
Spurious Trip Rate
86
Contact Information if Safety Failure Occurs
87
Safe Torque off (STO) Function
87
Description of Operation
87
Stop Category Definition for STO
88
Reset Ownership
88
Out-Of-Box State
89
Reset to Out-Of-Box State
89
STO Bypass Operation
90
Hardwired Safe Torque off (STO) Function
91
Hardwired STO Operation
91
Hardwired STO Fault Operation
92
Integrated Safety Features
94
Integrated Safety Applications
94
Integrated Safety System Application Requirements
94
Drive-Based Integrated Safe Stop Functions
95
Safety Output Assembly Safe Stop Function Tags
95
Safety Input Assembly Safe Stop Function Tags
95
Safety Function in Response to Connection Event
96
Integrated Safe Torque off Function
96
Safe Torque off Activation
97
Safe Torque off Reset
97
Safe Torque off Delay
98
Safe Torque off Operation
98
Safe Torque off with Delay Operation
99
Safe Torque off Safety Fault
99
Safe Stop 1 Function
100
Safe Stop 1 Activation
100
Safe Stop 1 Reset
101
SS1 Safety Fault
101
Timed Safe Stop 1
102
Timed Safe Stop 1 Operation
102
Monitored Safe Stop 1
103
Monitored Safe Stop 1 Operation
103
Safe Brake Control Function
105
Safe Brake Control Activation
105
Safe Brake Control Reset
106
Safe Brake Control Modes
107
Not Used
107
Used, no Test Pulses
107
Used, Test Pulses
107
STO Activates SBC Operation
108
SBC Safety Fault
109
Connecting a Safety Brake
110
Safety Feedback
111
Safety Encoder Diagnostics
111
Encoder Voltage Monitoring
111
Maximum Speed Limit
112
Maximum Acceleration
112
Maximum Encoder Input Frequency
112
Digital Aqb Diagnostics
112
Inverse Signal Monitoring
112
Quadrature Error Detection
113
Sine/Cosine and Hiperface Diagnostics
113
Sin 2 + Cos 2 Vector Length Monitoring
113
Zero-Crossing Detection
113
Signal Offset
114
Controller-Based Safe Monitor Functions
114
Before Adding the Safety Instructions
115
Drive Safety Instruction Example
115
Safety Feedback Interface (SFX) Instruction Operation
115
Monitor Safety Status and Faults Via a Message Instruction
116
Safety Supervisor State
116
Safety Core Fault
117
Safe Torque off Fault
117
Safe Stop 1 Fault
118
Safe Brake Control Fault
118
SLS, SLP, and SDI Faults
119
Safety Feedback Faults
119
Safety Fault Reset
119
Safety I/O Operation
120
Safe State
121
Safety Input Features
121
Safety Input Operation
121
Single-Channel Mode (Safety Inputs)
121
Dual-Channel Mode and Discrepancy Time (Safety Inputs)
122
Dual-Channel, Equivalent
122
Dual Channels, Complementary
123
Input Delays
124
Off to on Delay
124
On to off Delay
125
Using a Test Output with a Safety Input
125
Safety Input Status Data
126
Safety Input Status
127
Safety Input Value
127
Safety Input Valid
128
Safety Input Alarms
129
Configuration Error
129
Circuit Error
129
Discrepancy and Dual Channel Errors
129
Determining Safety Input Alarm Type
130
Safety Input Alarm Recovery
130
Safety Output Operation
130
Safety Output Features
131
Dual-Channel Mode (Safety Outputs)
131
Safety Output with Test Pulse
132
Safety Output Data
133
Safety Output Status
133
Safety Output Ready
134
Safety Output Monitor
134
Test Output Operation
135
Test Output Specifications
135
Safety Input or Output Fault Recovery
136
Safety I/O Wiring
136
Safety Input Internal Wiring Diagram
136
Safety Output Internal Wiring Diagram
137
Status and Faults
137
Safety Input Wiring Examples
138
Safety Output Wiring Examples
138
Replacing an Armor Powerflex Drive on a Safety Network
139
Replace an Armor Powerflex Drive in a Guardlogix System
139
Configure Only When no Safety Signature Exists
140
Configure Always
140
Configure the Armor Powerflex Drive
141
Install Armor Powerflex Add-On Profile
141
Create a Logix Designer Project
141
Add an Armor Powerflex Drive to the Project
143
Configure the Device Definition
143
View or Generate a Safety Network Number
145
Quickstart
146
Configure Motor Control
148
Configure Motor Control Mode
149
Volts/Hertz Control Mode
149
Sensorless Vector Control
151
Velocity Vector Control
151
Configure Advanced Motor Control
152
Configure Motor Nameplate
153
Configure Motor Protection
154
Motor Overload Trip Curves
154
Derating for High Altitude
154
Configure Advanced Motor Protection
155
Configure Autotune
156
Configure Flying Start
159
Configure Auto Restart
159
Configure Encoder Feedback
160
Configure Velocity Control
161
Velocity Limits
162
Dynamic Acceleration Control
162
Preset Velocity, Acceleration Time, Deceleration Time, S-Curve
163
Output Frequency
164
Configure Stop Control
164
Configure DC Brake
165
Configure Dynamic Brake
166
Light Duty Dynamic Brake Resistor Operation
167
Standard Duty Dynamic Brake Resistor Operation
167
Configure Electromechanical (EM) Brake
167
Configure Connections
168
Standard Connection Settings
168
Configure Standard I/O Points
170
Configure Safety Functions (Safety Variants)
171
Configure Safety Feedback
171
Configure Scaling
173
Configure Safe Torque off (STO)
174
Configure Safe Brake Control (SBC)
175
Configure Safe Stop 1 (SS1)
176
Configure Safety Inputs
178
Configure Test Outputs
179
Configure Safety Outputs
180
Configure Safety Actions
181
View or Edit Additional Settings
181
Using Automatic Device Configuration (ADC)
182
Auto-Generated Tags
182
CIP Security
190
Automatic Device Configuration
191
Reset to Out-Of-Box for Secure Erase
191
Disable Ethernet Ports
191
Configuration Tab
192
Disable the Ethernet Port with a MSG Instruction
195
View Status Indicators
197
System Status Indicator
197
I/O Status Indicators
198
Ethernet/Ip Status Indicators
199
Power Status Indicators
200
Keypad Status Indicators
201
Safety Function Status Indicator
202
Monitor Faults, Alarms, and Events
203
Access Fault, Alarm, and Event Codes
203
Condition Monitoring
204
Power Supply
204
Temperature Sensor
204
Remove Power before Servicing the Armor Powerflex Drive
205
Test for Hazardous Voltage
206
Fuse Replacement
208
3-Phase AC Power and EM Brake Fuse Replacement
208
Switched and Unswitched +24V DC Power Fuse Replacement
210
Safe Stop 1 (SS1)
211
Safely-Limited Speed (SLS)
213
Safely-Limited Position (SLP)
213
Safe Direction (SDI)
215
Safe Feedback Interface (SFX)
216
Safe Brake Control (SBC)
218
Overview
219
Message Process
219
Example: Read SS1 Fault Type
221

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