Rockwell Automation Allen-Bradley PowerFlex 6000 Manuals

Manuals and User Guides for Rockwell Automation Allen-Bradley PowerFlex 6000. We have 3 Rockwell Automation Allen-Bradley PowerFlex 6000 manuals available for free PDF download: User Manual, Commissioning Manual, Instructions Manual

Rockwell Automation Allen-Bradley PowerFlex 6000 User Manual (154 pages)

Medium Voltage Variable Frequency Drive

Brand: Rockwell Automation | Category: DC Drives | Size: 15.81 MB

Table of Contents
3
Preface
7
About this Publication
7
Who Should Use this Manual
7
What Is Not in this Manual
7
Download Firmware, AOP, EDS, and Other Files
7
Summary of Changes
8
General Precautions
8
Service and Support
8
Commissioning Support
8
Additional Resources
9
Introduction
11
Safety Considerations
11
Environmental Conditions
12
How It Works
12
Cascaded "H" Bridge (CHB) Topology
12
Simplified Electrical Diagrams
13
Standards Compliance
18
Drive System Layout
19
Elevation Drawings
19
Isolation Transformer Cabinet
20
Isolation Transformer
23
Isolation Transformer Temperature Monitor
24
Top-Mounted Cooling Fans
25
Incoming Line Power Cable Connections
25
Outgoing Motor Cable Connections
26
Door Position Limit Switch
26
Interlocking
27
Voltage Sensing Board
29
Power Module Cabinet
30
Power Modules
30
Hall Effect Current Sensors (Hecs)
34
Top-Mounted Cooling Fans
34
LV Control Cabinet
34
Control Unit (All Modules)
35
Plc
38
Hmi
38
Ups
38
Synchronous Transfer
39
Operator Interface
39
Basic Configurations
40
Setup and Operation
41
Main Interface
41
Drive Setup and Configuration Controls
41
Status Indicators
42
Operation Bar
43
Setup and Monitor Box
43
Main Interface Controls
43
Set Frequency (Hz)
44
Drive Operation Controls
45
View Version Information
46
Alarm
47
Alarm History
48
Trends
49
View Voltage, Current, or Frequency Trends
52
Customize a Trend
53
Operation
55
Confirm Bypass Mode
56
Choose Local/Remote Operation
57
Open/Close Drive Input and Output Contactors
58
Open/Close Bypass Contactors
59
Settings
60
System Settings
60
User Parameter Settings
61
Change User Parameters
62
Parameters and Function Codes
65
P Parameters
66
Preventative Maintenance and Component Replacement
83
Safety
83
Introduction
84
Daily Inspection
84
Clean the Air Filters
84
Regular Maintenance Intervals
84
Physical Checks (no Medium Voltage or Control Power)
85
Power Connection Inspection
85
Physical Inspection
85
Medium Voltage Testing
86
Maintenance after a Fault Condition
86
Isolation Transformer Cabinet
87
Replace/Clean Door-Mounted Air Filters
87
Inspect Top Mounted Cooling Fans
89
Replace Top Mounted Cooling Fans
90
Fan Balance
94
Inspect Isolation Transformer
94
Inspect Voltage Sensing Board
94
Replace Voltage Sensing Board
94
Inspect Door Position Limit Switch
97
Replace Door Position Limit Switch
97
Power Module Cabinet
98
Inspect, Clean, or Replace Door Mounted Air Filters
98
Inspect or Replace Top Mounted Cooling Fans
98
Inspect Power Modules
98
Replace Power Module
98
Replace Power Module Fuses
104
Inspect or Replace HECS
104
Inspect or Replace Door Position Limit Switch
107
LV Control Cabinet
108
Inspect AC/DC Power Supplies
108
Replace AC/DC Power Supplies
109
Inspect UPS
111
Replace UPS
112
Inspect PLC
114
Inspect/Replace Control Unit or Control Boards
114
Inspect the HMI
117
Replace the HMI
117
Replace LV Control Relays
118
Replace LV Control Circuit Breakers
120
Inspect Coils
121
Inspect Contacts
121
Inspect Pilot Lights
121
Inspect Locking and Interlocking Devices
122
Connections
122
Inspect LV Component Terminal and Plug-In Connections
122
Inspect Medium Voltage Cable Connections
122
Inspect Power Cable and Control Wire Terminals
122
Inspect Transformer Secondary Windings
122
Inspect Power Module Input and Output Power Connections
123
General
123
Review Firmware and Hardware
123
Inspect/Review Spare Parts
123
Professional Maintenance Service
123
Miscellaneous Preventive Maintenance Work
123
Tools/Materials/Documentation Requirements
124
Final Report
125
Prepare Final Report
125
Technical Specifications
127
Catalog Number Explanation
129
Powerflex 6000 Medium Voltage Variable Frequency Drives
129
Preventative Maintenance Schedule
131
Powerflex 6000 Maintenance Schedule
131
Spare Parts Storage
137
Requirements and Recommendations
137
Power Supplies
137
Power Cells
137
Signal Conditioners
137
Control Equipment and Boards
138
EC Cooling Fans
138
Spare Parts Maintenance Schedule
138
Spare Parts Connection Matrix
139
Power Supply Connection Guidelines
139
1606 Power Supply
139
Control Equipment and Boards Connection Guidelines
140
Control Unit
140
Power Components Connection Guidelines
142
Power Cells
142
Cooling System Connection Guidelines
144
EC Cooling Fans
144
Connection Wire Sizes
145
Guidelines for Extended Shutdown or Storage
146
Medium Voltage Supply
146
Storage Environment
146
Cooling Fans
146
Control Circuits
146
Power Cells
146
Guidelines for Inspection after Extended Shutdown or Storage
147
Visual Inspection
147
Cooling Fans
147
Control Circuits
147

Rockwell Automation Allen-Bradley PowerFlex 6000 Commissioning Manual (128 pages)

Medium Voltage Variable Frequency Drive

Brand: Rockwell Automation | Category: DC Drives | Size: 10.1 MB

Table of Contents
3
Introduction
7
Preface

7
Chapter 1

11
Introduction

11
- Overview
  11
- Documentation and Application Review
  12
Chapter 2

15
- Gather Required Tools and Test Equipment
  15
- Lockout and Tagout
  15
Preparation and Inspection (for IEC)

15
- Inspect Drive Components
  16
- Functional Assessment
  17
- Interconnection Review
  20
- Installation Review
  21
  - Mechanical Installation Inspection
    21
  - Electrical Installation Inspection
    22
  - Power Cabling
    22
  - Control Wiring
    23
- Drive Megger Check
  23
  - Isolate the Power and Control Circuits
    23
  - Connect the Insulation Meter
    27
- Final Steps before Equipment Is Ready for Energization
  29
  - Seal the Cabinet Plates
    29
Chapter 3

31
- Gather Required Tools and Test Equipment
  31
- Lockout and Tagout
  31
Preparation and Inspection (for UL)

31
- Inspect Drive Components
  32
- Functional Assessment
  33
- Interconnection Review
  36
- Installation Review
  37
  - Mechanical Installation Inspection
    37
  - Electrical Installation Inspection
    38
  - Power Cabling
    38
  - Control Wiring
    39
- Drive Megger Check
  39
  - Isolate the Power and Control Circuits
    39
  - Connect the Insulation Meter
    44
- Final Steps before Equipment Is Ready for Energization
  46
  - Seal the Cabinet Plates
    46
Chapter 4

47
Commissioning

47
Chapter 5 Introduction

89
- Energize Drive Control Circuit
  90
- Configure P and T Parameters
  90
- Change Parameters T11
  100
- Close Isolation Switches in Bypass Cabinet
  102
- Close Input Circuit Breaker
  103
- Check Cooling Fan Operation
  103
No-Load Test

89
- Load Test of Drive System
  107
- Rockwell Automation Publication 6000-IN007B-EN-P - March
  108
MV 5 Check Cooling Fan Operation

103
- Operate Motor by HMI
  104
Appendix B System Setting Functions

117
- Number of Power Modules Per Phase
  117
- Switch Control Sources
  118
- Rated/Maximum Output Frequency
  118
- Motor Parameter Setting
  118
- Hall Effect Current Sensor Setting
  118
- Analog Output Display Parameter Setting
  119
- Restore Factory Setting
  119
- Overview
  117
- Speed Command Functions
  120
  - Set Frequency Command Source
    120
  - Set Frequency Correction
    120
  - Frequency Command Deadband Upper Limit
    120
  - Frequency Amplitude Limit
    121
  - Frequency Skip
    121
- Speed Reference Functions
  122
  - V/F Curve Setting
    122
  - Amplitude
    122
  - Set Flux Time
    122
- Analog Input
  123
- Flying Start Function
  123
- Stop Mode
  123
- Restart the Drive
  124

Rockwell Automation Allen-Bradley PowerFlex 6000 Instructions Manual (88 pages)

Medium Voltage Variable Frequency Drive

Brand: Rockwell Automation | Category: DC Drives | Size: 13.94 MB

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Rockwell Automation Allen-Bradley PowerFlex 6000 Manuals

Rockwell Automation Allen-Bradley PowerFlex 6000 User Manual (154 pages)

Table of Contents

Rockwell Automation Allen-Bradley PowerFlex 6000 Commissioning Manual (128 pages)

Table of Contents

Preface

Chapter 1

Introduction

Chapter 2

Preparation and Inspection (for IEC)

Chapter 3

Preparation and Inspection (for UL)

Chapter 4

Commissioning

Chapter 5 Introduction

No-Load Test

MV 5 Check Cooling Fan Operation

Appendix B System Setting Functions

Rockwell Automation Allen-Bradley PowerFlex 6000 Instructions Manual (88 pages)

Table of Contents

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