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Brivis StarPro SP635IN
Rinnai Brivis StarPro SP635IN Manuals
Manuals and User Guides for Rinnai Brivis StarPro SP635IN. We have
3
Rinnai Brivis StarPro SP635IN manuals available for free PDF download: Service Manual, Installation Manual
Rinnai Brivis StarPro SP635IN Service Manual (80 pages)
Ducted Gas Heater (NG-2A+/NG-2A Controller)
Brand:
Rinnai
| Category:
Gas Heater
| Size: 12 MB
Table of Contents
Revisions
3
Warnings and Important Information
4
Safety Warnings
5
Table of Contents
6
Scope
8
Heater Operation
9
Operation Overview
10
Heater Specifications
11
Thermistor Specifications
11
Controller Operation
26
Installer Menu
27
Service Menu
29
Information Mode
29
Service Parameters
30
Component Operation
31
Gas Valve Operation
31
Burner Operation
31
Spark Igniter Operation
31
Flame Sensor Operation
31
Combustion Fan Operation
31
Combustion Fan Speed Reduction
31
Pressure Switch Operation
32
Main Fan Assembly Operation
32
Operation Flow Charts - Start up
33
Operation Flow Charts - Shut down
34
Installation & Commissioning
34
Troubleshooting
35
Fault Code Summary
35
Error 30 - Fan_Limp
38
Service Check List
38
Error 32 - Data_Err
38
Error 33 - MDGV_LIMP
39
Error 35 - No_Sa-THM
39
Operation Mode
39
Error 36 - Bad SA_THM
40
Error 40 - OHEAT_R-A
40
Error 41 - OHEAT_S-A
40
Error 42 - OHEAT_THM
40
Error 43 - Ohcooldwn
42
Error 44 - Rollout
42
Error 45 - Low 24VOLT
43
Error 46 - IGR_NOFLM
43
Error 47 - IGR_BDFLM
44
Error 48 - LOST_PRES
45
Intermittent Failures
45
Error 49 - LOST_FLME / PS_FM_FLT
46
Error 50 - IGN_LKOUT
46
Error 51 - RLT_NOGAS
47
Error 52 - FLM_NOGAS
47
Error 53 - OH_LKOUT
47
Error 54 - Rollout Lockout
48
Error 55 - IGINVALID
48
Error 56 - PRES_STOF
49
Error 57 - PRES_STON
49
Error 58 - PRES_FAIL
50
Error 60 - MOTOR_O-C
50
Error 61 - PVCR-STOF
51
Error 62 - PVCR_STON
51
Error 63 - PVCR-FAIL
52
Error 64 - GAS_LKOUT
52
Error 65 - MTR_LKOUT
53
Error 66 - SVCR_STOF
53
Error 67 - SVCR_STON
53
Error 68 - SVCR_FAIL
54
Main Components Servicing
56
Gas Valve Servicing
56
Gas Valve Checking and Adjustment (Only if Required)
57
Combustion Fan Servicing
59
General Service
59
Spark Igniter Servicing
60
Flame Sensor Servicing
61
Pressure Switch Servicing
62
Main Fan Assembly Servicing
63
Unit Operation
64
Transformer Voltages and Resistance
64
Gas Valve (Current) Vs Burner Pressure (Estimated)
65
Components on the SP Series
65
Removal Procedures
66
Burner Assembly Removal
66
Gas Manifold Assembly Removal
66
Gas Valve Removal
67
Pressure Switch Assembly Removal
67
Combustion Fan Removal
67
NG-2A+ Electronic Control Board Removal
68
Heat Exchanger Removal
68
Combustion Fan Loom Removal
69
Flue Pipe Removal
69
Main Fan Assembly Removal
70
Splitting Heater for Assisted Lifting and Positioning
71
Brivis Acc Network 516 Module Low - Voltage
72
Net 516 Control Board Setting
74
Flueing Requirements
75
External - SP Series Flue Terminal Clearances
76
Installation of Flue Terminal
76
Contacts
80
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Rinnai Brivis StarPro SP635IN Installation Manual (52 pages)
Ducted Gas Heater
Brand:
Rinnai
| Category:
Gas Heater
| Size: 6 MB
Table of Contents
Table of Contents
3
Warnings and Important Information
5
1 Scope
7
SP Heater Overview
7
BX5 Heater Overview
7
Installer Due Diligence for Changeovers
8
Definitions
8
Disclaimer
8
2 General Product Guidelines
9
Application and Sizing
9
Inspection
9
Unpacking the Heater
9
Unloading or Lifting the Heater
9
Service Connection Guidelines
10
Gas Inlet Connection
10
Electrical Power Supply
10
3 Heater Dimensions and Clearances
11
Heater Dimensions - SP4, SP5 and SP6
11
Heater Dimensions - BX5
12
Service Clearances - Internal
13
Service Clearance Notes
13
Internal Clearances
13
Service Clearances - External
14
Installation of Flashing
14
SP4, SP5 and SP6 External Clearances
14
BX5 Service Clearances
15
4 Heater Configuration
16
Heater Duct Pop Installation
16
Duct Connection Configuration Options
16
Return Air Orientation
17
SP430U and SP435U Fan Cabinet: Swap F1 - F2
17
SP415U, SP421U Fan Cabinet: Swap F1/F2 - F3
17
SP5U and SP6U Fan Cabinet: Swap F1 - F2
17
SP5U and SP6U Fan Cabinet: Swap F1/F2 - F3
17
Supply Air Orientation
18
SP4 Heater Cabinet: Swap H1/H2 - H3
18
Supply Air Switch Position - SP623U/630U/521U
18
SP5 and SP6 Heater Cabinet: Swap any Combination of H1, H2 or H3
18
Supply Air Switch Position
18
SP Series Gas Feed Tube Installation
19
5 Condensate Removal
20
Condensate Drain
20
Install a Condensate Drain to an SP6 Universal and Internal Units
20
6 Heater Positioning
21
Wall Cut-Out Area
21
Splitting Heater for Assisted Lifting and Positioning
21
SP4 Universal Heater
21
SP5 Universal Heater
22
SP5 and SP6 Internal Heater
22
SP6 Universal Heater
22
Internal Installations
23
Installation in the Roof Space
23
Installation Beneath the Floor
23
Ventilation Calculations
23
External Installations
24
SP4 - Installation of Flashing
25
SP5 and SP6 - Installation of Flashing
25
7 Flue Instructions and Clearances
26
Internal - SP Series
26
General
26
SP4 and SP5 Models - 100Mm Non-Corrosive Metal Flue
26
SP6 Universal Models - 100Mm Drainage Waste Vent (DWV) Flue
26
Remote Terminal (Part No. B018384) Internal Model Applications
27
External - SP Series Flue Terminal Clearances
28
Installation of Flue Terminal
28
External - BX5 Flue Terminal Clearances
29
8 Thermistor Installation
30
SP Series Thermistor Installation
30
BX5 Thermistor Installation
30
9 Ducting and Outlets
32
Return Air Grille
32
Return Air Pop Configuration Changes
32
Outlet Chart Information
33
10 Thermostat Installation
35
SP and BX5 Series Thermostat Positioning Guidelines
35
Programmable and Manual Thermostat Installation
35
Connect a Programmable Thermostat
35
Connect a Manual Thermostat
36
11 Networker Installation: Single and Multiple Connections
38
Networker Installation
38
Connect a Networker to SP or BX5 Series Heaters
38
Connect a Networker to a BX5 Heater
38
Connect Multiple Heaters to a Networker
39
Connect Dual Networkers
39
Change a Networker from Slave to Master
40
Network 516 Manual
40
Zoneplus
40
12 Adaptive Zoning and Add-On Air Conditioning
41
Options
41
Damper Motor Connections
41
Connect a Damper Motor to the Control Module
42
13 Commissioning and Control Settings
43
SP4, SP5, SP6 and BX5 Heater Control Settings
43
SP4, SP5, SP6 and BX5 Commissioning Instructions
45
Initial Damper Settings
45
Initial Ignition and Gas Inlet Pressure Check
45
Heater Temperature Settings and Fan Speed
45
Final Checks (SP4, SP5, SP6 and BX5 Heaters)
47
Fault Code Identification on Heater PCB
47
14 Technical Specifications
49
Rinnai Brivis StarPro SP635IN Installation Manual (36 pages)
Ducted Gas Heater
Brand:
Rinnai
| Category:
Gas Heater
| Size: 2 MB
Table of Contents
Table of Contents
3
Warnings and Important Information
5
1 Scope
7
Definitions
7
Disclaimer
7
2 General Product Guidelines
8
Application and Sizing
8
Inspection
8
Unpacking the Heater
8
Unloading or Lifting the Heater
8
Service Connection Guidelines
9
Gas Inlet Connection
9
Installation of Duct Connection Pops
9
3 Heater Positioning
10
Installation of Internal Heaters
10
Installation in the Roof Space
10
Ventilation Calculations
10
Installation Beneath the Floor
10
Installation of External Heaters
11
4 SP5/6 Internal Model Guidelines
12
Internal Heater Dimensions
12
Service Clearances - Internal
12
Splitting Internal Model Heaters
14
Changing the Return Air Pop Orientation
14
Internal Model Flueing Instructions - SP Series
14
General
14
SP5 Internal Models - 100Mm Non-Corrosive Metal Flue
15
SP6 Internal Models - 100Mm Drainage Waste Vent (DWV) Flue
15
Remote Terminal (Part No. B018384) All Internal Model Applications
16
5 SP5/6 External Model Guidelines
17
Heater Dimensions
17
Service Clearances
18
Reversing the Heater
18
Installation of Flashing
18
Installation of Flue Terminal
19
Wall Cut-Out Area
19
Flue Terminal Clearances
20
6 Thermistor Installation
21
SP5 & SP6 Installation of Thermistor
21
7 Condensate Removal
22
Condensate Drain
22
Fitting Condensate Drain to Internal Units
22
Fitting Condensate Drain to External Units
22
8 Zoning and Add-On
23
SP5 & SP6 Adaptive Zoning and Add-On Air Conditioning
23
Connect a Damper Motor to the Heater's Control Module
23
9 Ducting
24
10 Outlet Guide
25
Return Air Pop Configuration Changes
25
11 Thermostat Installation
27
Networker Installation
27
Connect Multiple Heaters to a Networker
28
Connect Dual Networkers
28
Change a Networker from Slave to Master
29
Network 516 Manual
29
Zoneplus
29
Programmable and Manual Thermostat Installation
29
12 Commissioning and Control Settings
30
SP5 and SP6 Heater Control Settings
30
Installer Parameters - Control LCD Display Settings
31
SP5 & SP6 Commissioning Instructions
32
Initial Ignition and Gas Inlet Pressure Check
32
Heater Fan Speed and Temperature Settings
32
Final Checks (SP5 and SP6 Heaters)
33
13 Technical Specifications
34
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