Ricoh Aficio Color 6010 Manuals

Ricoh Aficio Color 6010 Service Manual (448 pages)

Brand: Ricoh | Category: All in One Printer | Size: 11.03 MB

Important Safety Notices
2
Laser Safety
3
Table of Contents
4
1 Overall Machine Information

17
- Specifications
  17
  - Major Units
    17
  - Basic Specifications
    18
  - Platen/Ardf Original Size Detection
    22
  - Copy Paper Sizes
    23
  - Noise Emission
    24
  - Power Consumption
    24
- Mechanism Overview
  25
  - Image Generation Process
    25
  - Major Units and Paper Path
    27
  - Drum Unit
    28
- Parts Layout
  29
  - Major Unit Layout Diagram
    29
- Drive Layout
  30
- Air Flow
  31
  - Air Flow System 1
    31
  - Air Flow System 2
    32
- Electrical Parts Layout
  33
  - Electrical Parts Layout 1
    33
  - Electrical Parts Layout 2
    34
  - Electrical Parts Layout 3
    35
  - Electrical Parts Layout 4
    36
  - Electrical Parts Layout 5
    37
  - Electrical Parts Layout 6
    38
  - Electrical Parts Layout 7
    39
- Electrical Parts Descriptions
  40
- Paper Feed Mechanism
  42
2 Detailed Section Descriptions

45
- Process Control
  45
- Drum Unit
  61
  - Major Components
    61
  - Drum Unit Drive
    62
    
    Drum Drive
    62
    
    Cleaning Drive
    62
  - Charge Corona Unit
    63
  - Charge Corona Unit Cleaner
    64
  - Cleaning Mechanism
    65
    
    Cleaning
    65
    
    Lubricant Application
    65
  - Pre-Cleaning Corona (Pcc)
    65
  - Quenching
    66
  - Carrier Catcher
    66
- Scanner Unit
  67
  - Overview
    67
  - Scanner
    68
  - Scanner Drive
    69
  - Color CCD
    70
  - White Plate Scanning
    71
  - Scanner Ipu
    71
  - Shading
    71
  - Original Size Detection
    72
  - Others
    74
    
    Anti-Condensation Heater
    74
    
    Fans
    74
- Image Processing
  75
  - Overview
    75
  - Scanner Section Block Diagram
    76
  - Scanner Functions
    77
    
    Photoelectric Conversion
    77
    
    Signal Processing (Analog ASIC)
    77
    
    A/D Conversion
    77
    
    Shading Compensation Circuit
    78
    
    D/A Conversion
    79
    
    Scan Line Correction Circuit
    79
  - Ipu Section Block Diagram
    80
  - Ipu Functions
    81
    
    Scanner Γ Conversion and Picture Element Correction
    81
    
    ACS (Auto Color Selection)
    83
    
    Automatic Original Type Selection
    84
    
    Image Separation
    85
    
    Filtering and Color Conversion
    86
    
    Magnification Processing
    90
    
    Image Creation
    91
    
    Gradation Processing
    93
- Electrical Components
  93
  - Area Manipulation Functions
    96
  - Cpu
    96
  - IPU Board Test
    96
- Laser Exposure
  97
  - Overview
    97
  - Ld Unit
    98
    
    LD Safety Switch
    98
    
    LD Unit Configuration
    99
    
    Auto Power Control (APC)
    100
  - Laser Optics System
    101
    
    Cylindrical Lens
    101
    
    Polygon Mirror
    101
    
    F Θ Lenses and the BTL
    102
    
    Laser Synchronization Mechanism
    102
    
    Laser Exposure Control
    103
    
    Multibeam Laser Exposure
    104
    
    Laser Diode Control Board Functions
    104
- Development Unit
  105
  - Overview
    105
  - Revolver Mechanism
    106
    
    Revolver Drive
    107
    
    Revolver Home Position Detection
    108
  - Development Mechanism
    109
  - Development Drive
    110
  - Developer Agitation
    110
  - Toner Agitation
    111
  - Development Bias
    111
  - Td Sensor Noncontact Coupler
    112
  - Toner Supply Mechanism
    113
  - Toner Cartridge Detection
    114
  - Toner Cartridge Shutter Lock Pin
    114
  - Incorrect Toner Installation Prevention
    114
  - Toner End Sensor
    115
  - Toner End Recovery
    116
  - Toner Loosening
    117
  - Revolver Lock Mechanism
    118
- Transfer Belt Units
  119
  - Overview
    119
  - Image Transfer Belt Section
    120
    
    Image Transfer Belt Drive Mechanism
    120
    
    Belt Tension Release Mechanism
    121
    
    Image Transfer Belt Bias
    122
    
    Belt Mark Sensor Mechanism
    122
    
    Belt Cleaning Mechanism
    123
    
    Cleaning Vacuum
    125
    
    Toner Collection Mechanism
    125
  - Paper Transfer Belt Section
    126
    
    Paper Transfer Unit Contact/Release Mechanism
    126
    
    Paper Transfer Belt Drive
    126
    
    Paper Transfer Belt Cleaning
    127
    
    Paper Transfer Bias
    128
    
    Paper Transfer Belt Discharge
    129
    
    Paper Separation Mechanism
    129
- Paper Feed and Registration Section
  130
  - Major Components
    130
    
    Diagram
    130
  - Paper Tray Section
    131
    
    Paper Feed/Separation Mechanism
    131
    
    Reverse Roller Release Mechanism
    131
    
    Paper Feed Operation
    131
    
    Paper Lift Mechanism
    132
    
    Paper End Detection
    133
    
    Paper Near End Detection
    133
  - By-Pass Paper Feed Section
    134
    
    By-Pass Feed Table
    134
    
    By-Pass Feed Unit
    134
    
    By-Pass Paper End Sensor
    134
    
    By-Pass Pick-Up Roller Pressure
    135
    
    By-Pass Pick-Up/Reverse Solenoid Timing Chart
    136
  - Paper Feed Drive
    137
    
    Tray Feed Unit Drive
    137
    
    Registration Roller Drive
    137
    
    By-Pass Feed Unit Drive
    137
- Transport, Fusing, and Exit
  138
  - Major Components
    138
  - Drive Mechanism
    139
  - Fusing Overview
    140
  - Fusing Temperature Control
    141
  - Fusing Pressure
    141
  - Oil Supply
    142
  - Cleaning Mechanism
    142
  - Paper Exit and Paper Inversion
    143
    
    Paper Exit Mechanism
    143
    
    Junction Gate Mechanism
    143
    
    Paper Exit Cover
    143
- Duplex Tray
  144
  - Overview
    144
  - Drive Mechanism
    145
  - Paper Feed into the Duplex Tray
    146
    
    Duplex Stacking
    146
    
    Paper Feed from the Duplex Tray
    146
    
    Duplex Entrance to Duplex Tray
    147
  - Jogger Mechanism
    148
  - Paper Feed from the Duplex Tray
    149
    
    Bottom Plate Lift Mechanism
    149
  - Paper Feed-Out Mechanism
    150
- System Configuration
  151
  - Configuration
    151
  - Normal Copy Mode
    152
    
    Main Power Switch off State
    152
    
    Power-Off (Sleep) State
    152
    
    Copier Modes
    153
  - Operation Panel
    154
  - Printer Controller Interface
    155
3 Installation Procedures

156
- Installation Requirements
  156
  - Dimensions
    156
  - Environment
    157
    
    Environmental Requirements
    157
    
    Minimum Space Requirements
    158
    
    Power Requirements
    159
- Copier
  160
  - Accessory Check
    160
  - Preperation
    161
  - Developer Installation
    165
  - Loading Toner Cartridges
    169
  - Fusing Unit
    171
  - Default Settings and Operation Checks
    172
  - Height Adjustment
    174
  - Counter Display Setting
    174
  - Resetting the Electronic Total Counter
    174
  - Preparation for Transport
    175
- Platen Cover (A749-01)
  176
  - Installation
    176
- Ardf (A663)
  177
  - Accessory Check
    177
  - Installation
    178
- Sorter Stapler (A831)
  179
  - Installation
    179
- Lct (A683)
  184
  - Installation
    184
- Lct Adapter (A840)
  185
  - Installation
    185
- Film Projector Table (A702-19)
  191
  - Installation
    191
- Film Projector Unit(A846)
  193
  - Mirror Unit
    193
  - Installation
    194
- Key Counter Holder
  201
- User Code Setting
  202
4 Service Tables

203
- Service Program (Sp) Modes
  203
  - How to Enter an Sp Mode
    203
  - Sp Mode Types
    205
  - Sp Mode Chart
    205
  - Sp4-301 Aps Operation Check Details
    205
Detailed Descriptions

205
- Test Pattern
  207
- Sp5-803 Input Check
  208
- Sp5-804 Output Check
  211
- Grip Motor
  212
- Sp5-955 Printer Internal Pattern
  213
  - 5-955-018: Internal Pattern Types
    213
- User Tools
  213
  - How to Enter User Tools
    213
  - Detailed Description of User Tools
    214
- Tp/Sw/Led/Fuse
  214
  - Main Control Board Test Pins
    214
- Fuses
  214
  - Ld Main Control Board Test Pins
    215
  - I/O Control Board Test Pins
    215
  - Fuse Specifications
    221
  - Led/Sw Specifications of Scanner Ipu Board
    222
    
    LED Specifications
    222
    
    SW Specifications
    222
  - Stapler
    222
5 Preventive Maintenance

223
- Pm Procedures
  223
  - Pm-Related Counters
    223
    
    SP7-803 (PM Counter Display)
    223
  - Regular Preventive Maintenance Flow Diagram
    226
- Regular Pm Items
  229
  - Regular Pm Table
    229
    
    Peripherals
    233
6 Replacement and Adjustment

234
- Pm-Related Counters
  234
- Service Remarks
  234
- Covers and Filters
  235
  - Upper and Lower
    235
  - Right-Side Front Cover and Right Edge Cover
    235
  - Inner Covers
    236
  - Rear Covers
    236
  - Left Covers
    237
  - Exposure Glass
    237
    
    Upper Cover
    237
  - Operation Panel
    238
  - Used Toner Tank
    238
  - Charge Corona Filter
    239
  - Dust and Ozone Filters
    239
  - Scanner Filter
    240
  - Revolver Filter
    240
  - Inner Cover Filter
    241
  - Fusing Unit Filter
    241
- Unit Removal
  242
  - Revolver/Drum Drawer
    242
  - Drum Unit Removal
    243
  - Reinstalling the Revolver/Drum Drawer
    244
  - Image Transfer Belt Unit Removal
    245
    
    Reinstalling the Image Transfer Belt Unit
    246
  - Paper Transfer Unit Removal
    247
  - Removing the Fusing Unit
    248
- Drum Unit
  249
  - Drum Replacement
    249
    
    Post-Replacement Procedure
    250
  - Cleaning Blade Replacement
    251
  - Cleaning Brush Replacement
    252
  - Lubricant Bar Replacement
    252
  - Bias Roller Blade Replacement
    253
  - Charge Grid and Corona Wire Replacement
    253
  - Pcc Replacement
    254
  - Drum Potential Sensor Replacement
    255
  - ID Sensor Replacement
    256
- Scanner Unit
  257
  - Exposure Lamp Replacement
    257
  - Sbu Replacement
    258
  - Opening the Scanner Unit
    259
  - Scanner Ipu Main/Sub Board Replacement
    261
  - Scanner Wire Replacement
    262
  - Aps and H.p. Sensor Replacement
    265
- Copy Image Adjustment
  266
  - PRINTER Γ ADJUSTMENT
    266
    
    Auto Color Calibration (ACC)
    266
    
    KCMY Color Balance Adjustment
    266
    
    Installation
    266
    
    ACC Target Modification
    269
  - Main Scan Position Dot Correction
    270
- Laser Optics Section
  273
  - Polygon Mirror Motor Replacement
    273
  - Laser Synchronizing Detector Replacement
    275
  - Ld Unit Replacement
    275
    
    LD Pitch Check and Adjustment]
    276
  - Squareness Adjustment
    280
  - Ld Control Board Replacement
    282
- Development Unit
  283
  - Developer Replacement
    283
    
    Developer Collection
    283
  - Developer Installation
    286
  - Development Unit Replacement
    291
  - Toner Catch Cover Cleaning
    292
  - Revolver Motor Replacement
    293
  - Toner Density Sensor Replacement
    294
  - Td Sensor Noncontact Coupler Replacement
    295
    
    Main Unit Element
    295
    
    TD Sensor Interface (I/F) Board
    296
- Image Transfer Section
  298
- Paper Feed and Registration Section
  305
- Duplex Unit
  326
  - Duplex Unit Removal
    326
  - Separation Roller Replacement
    326
  - Feed Roller Replacement
    327
  - Duplex Feed Motor Replacement
    328
- System and Electronics
  330
  - Software Update Using an IC Card
    330
    
    Care of the IC Card
    330
    
    Upgrading the Main Control Board Software
    330
    
    Installation
    330
    
    Upgrading the Scanner IPU Software
    331
    
    NV-RAM Uploading and Downloading
    334
    
    Upload/Download Procedure
    334
  - Ram Clear
    335
    
    RAM Clear Procedure
    335
  - Main Control Board
    336
    
    Main Control Board Replacement Procedure
    336
  - Counters
    337
    
    About the Total Counter
    337
    
    Mechanical Counter
    337
    
    NV-RAM Replacement Procedure
    338
  - Touch Panel Calibration
    339
7 Troubleshooting

340
- Process Control Error Conditions
  340
- Sc Code Table
  343
- Drum Light Fatigue
  344
  - Paper End Sensor
    367
Timing Charts

437
- Fuse
  446

Ricoh Aficio Color 6010 Manuals

Ricoh Aficio Color 6010 Service Manual (448 pages)

Table of Contents

1 Overall Machine Information

2 Detailed Section Descriptions

3 Installation Procedures

4 Service Tables

Detailed Descriptions

5 Preventive Maintenance

6 Replacement and Adjustment

7 Troubleshooting

Timing Charts

Ricoh Aficio Color 6010 Operating Instructions Manual (282 pages)

Table of Contents

Table of Contents

Where It Is & What It Is

Machine Exterior

Options

Operation Panel

What You Can Do with this Machine

Differences between Edit Type and Basic Type

What You Can Do with this Machine

Function Summary

Color Sample Chart

Using the Touch Panel Display

Starting the Machine

Originals

Setting Originals on the Exposure Glass (Platen Glass)

Setting a Stack of Originals in the Document Feeder

Setting One Original at a Time in the Document Feeder

Setting Originals of Different Sizes in the Document Feeder

Setting Non-Standard Sized Originals

Removing the Platen Cover to Copy a Large Original

Copying

Basic Operation

Reduce/Enlarge-Reducing and Enlarging

Duplex-Making 2 Sided Copies

Series Copies-Making Single Copies

Combine

Shift-Shifting the Image

Erase-Erasing Parts of the Copy Image

Cover Sheet-Adding or Inserting Sheets

Color Creation

Image Creation

Finishing

Combination Chart

Image Overlay (Only for Edit Type)

Summary of Image Overlay

Full Image Overlay (Only for Edit Type)

Area Image Overlay (Only for Edit Type)

Edit Background-Editing the Image to be Composed

Basic Settings-Changing Job Settings

Adjustment and Color Memory

Color Balance-Adjusting and Storing the Color Balance

Color Adjustment

Image Adjustment

Program User Color-Storing User Colors

Area Editing (Only for Edit Type)

What Is Area Editing

How to Edit Areas

Designating Areas

Selecting Modes for Designated Areas

Selecting Modes for Outside Designated Areas

Changing Job Settings for the Entire Image

Checking and Changing Areas

Exiting Area Editing

Combination Chart for Area Editing

What to Do if Something Goes Wrong

If Your Machine Does Not Operate as You Want

If You Cannot Make Copies as You Want

Bloading Paper

Dadding Toner

Xclearing Misfeeds

Dadding Staples

Eremoving Jammed Staples

Changing the Machine's Settings

Changing Paper Size

User Tools

Maintaining Your Machine

Where to Put Your Machine