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600 Dragon SP
Polaris 600 Dragon SP Manuals
Manuals and User Guides for Polaris 600 Dragon SP. We have
5
Polaris 600 Dragon SP manuals available for free PDF download: Service Manual, Owner's Manual
Polaris 600 Dragon SP Service Manual (308 pages)
Brand:
Polaris
| Category:
Motorcycle
| Size: 30.55 MB
Table of Contents
General Information
5
Table of Contents
5
Model Identification
6
Serial Number Location
6
Sportsman Models Identification
7
U 1/2
10
Publication Numbers
14
Paint Codes
14
Replacement Keys
14
Standard Torque Specifications
15
Conversion Table
16
Glossary of Terms
18
Maintenance
19
Periodic Maintenance Chart
20
Pre-Ride Inspection
22
Special Tools
24
Front & Rear Gearcase Lubrication
27
Transmission Lubrication
29
Throttle Inspection
31
Idle Speed Adjustment
32
Throttle Cable
32
Fuel System
33
Compression Test
34
Fuel Filter
34
Carburetor Draining
34
Battery Maintenance
35
Ignition Timing
36
Spark Plug
36
Radiator Screen Removal
38
Coolant Level Inspection
38
Air Box Sediment Tube Service
39
Breather Filter
40
PVT Drying & PVT Drain Plug
40
Oil Change/Filter
41
Engine Oil Level
41
Wheel Alignment
44
Brake Pad Inspection
46
Front Suspension
47
Rear Suspension
47
Controls
48
Tire Inspection
48
Wheel Removal/Installation
48
Wheel Installation
48
Tire Pressure
48
Torque Table
48
Warn Winch Operation
49
Table of Contents
51
Engine Exploded Views
52
Top End
55
Piston Identification
57
Special Tools
57
Torque Specifications
58
Engine Fastener Torque Patterns
59
600 Engine Service Data
60
Cooling System Specifications
64
Cooling System Test
64
Engine Installation Notes
66
Oil Flow
68
Rocker Arm/Pushrod Inspection
69
Cylinder Head Removal
69
Cylinder Head Disassembly/Inspection
70
Cylinder Head Inspection
70
Valve Inspection
72
Combustion Chamber
73
Valve Seat Reconditioning
73
Cylinder Head Assembly
75
Valve Sealing Test
76
Valve Train Exploded View
76
Engine Head Reassembly
77
Cylinder Removal
79
Piston Removal
79
Valve Lifter Removal/Inspection
79
Cylinder Inspection
80
Piston Ring Installed Gap
83
Starter Bendix Removal/Inspection
84
Flywheel/Stator Installation
85
Flywheel/Stator Removal/Inspection
85
Engine Crankcase Disassembly/Inspection
86
Camshaft Inspection
94
Engine Crankcase Assembly
95
Troubleshooting
106
Fuel System/Carburetion
109
Fuel Flow Diagram
111
Carburetor Jetting
112
Assembly, CV Carburetor
113
Float System
115
Main System
115
Carburetor Inspection
117
Carburetor Cleaning
117
Carburetor Assembly
118
CV Carburetor System Function (4 Cycle)
113
Needle & Seat Leakage Test
119
Fuel Level
120
Fuel Pump Service
120
Fuel Pump Disassembly
120
Fuel Sender Service
121
Troubleshooting
121
Table of Contents
123
Cover/Panel Removal
124
Side Panel Removal
125
Body Assembly Exploded View
127
Body Rack Assembly, Exploded View
128
Headlight Pod Exploded View
130
Steering/A--Arm Exploded View
131
Rear Suspension Exploded View
132
A-Arm Replacement
133
Steering Post Assembly
134
Front Strut Assembly Exploded View
135
Front Strut Cartridge Replacement
136
Decal Replacement
137
Clutch
139
Drive Clutch Exploded View
140
PVT Sealing and Ducting Components
140
PVT Operation Overview
142
PVT Overheating/Diagnosis
144
PVT Disassembly
145
PVT Assembly/Inspection
146
Drive Clutch Spring Specifications
147
Shift Weights /Inspection
148
Drive Clutch Disassembly/Inspection
149
Clearance Inspection
149
Drive Clutch Reassembly
151
Drive Belt Removal/Inspection
152
Clutch Alignment/Offset
154
Drive Belt Installation
154
Late 2004 Driven Clutch Inspection
166
Troubleshooting
171
Table of Contents
173
Final Drive
174
Front Drive Axle Removal
175
Front Hub Inspection
175
Driveshaft & CV Joint Handling Tips
176
Front Drive Axle Installation
176
Front Hub Disassembly & Assembly
178
U--Joint Assembly
179
U-Joint Disassembly
179
Front Gearcase Removal/Install
180
Early 2004 Front Gearcase Exploded View
188
Late 2004 Front Gearcase Information
189
Rear Hub Removal
198
Rear Hub Installation
199
Rear Hub Assembly
200
Rear Hub Disassembly
200
Rear Driveshaft Removal
201
Driveshaft and CV Joint Tips
202
Rear Driveshaft Installation
202
Rear Driveshaft Service
203
Rear Gearcase Removal
205
Rear Gearcase Assembly
206
Rear Gearcase Disassembly
206
Rear Gearcase Installation
206
Rear Gearcase Exploded View
209
Transmission
211
Transmission, Exploded View
212
Gear Shift Selector Removal
216
Torque Specifications/Lubrication
216
Transmission Removal
216
Transmission Installation
217
Transmission Disassembly
218
Transmission Reassembly
223
Brakes
229
2004 Brake Line Identification
231
Brake Noise Troubleshooting
231
Brake System Service Notes
231
Hydraulic Brake System Overview
232
Brake Bleeding / Fluid Change
233
Hydraulic Caliper Bleeding
233
Master Cylinder Installation
235
Master Cylinder Removal
235
Front Pad Removal
236
Front Pad Installation
237
Brake Burnishing
238
Front Disc Inspection
238
Front Disc Removal/Replacement
238
Front Caliper Disassembly
239
Front Caliper Removal
239
Front Caliper Inspection
240
Front Caliper Installation
241
Front Caliper Reassembly
241
Front Caliper Exploded View
243
Rear Pad Removal
244
Rear Pad Installation
245
Rear Caliper Reassembly
246
Rear Caliper Assembly
247
Rear Caliper Removal/Inspection
246
Rear Disc Inspection
248
Rear Caliper Exploded View
250
Troubleshooting
250
Table of Contents
251
Timing Check Procedure
252
Gear Position Switch Test
254
Instrument Cluster Overview
254
Diagnostic Mode
256
Speedometer Removal/Installation
258
Speedometer Operation Troubleshooting
260
Fan Control Switch Tests
265
Coolant Temperature
265
Fan Motor Tests
265
Flywheel Identification
267
Ignition System Testing Flow Chart
269
Ignition System Troubleshooting
270
Battery Identification
273
Conventional Battery Installation
274
Conventional Battery Testing
274
Battery Check
276
Battery Charging
277
Battery Inspection
278
Battery Testing
278
Battery Installation
278
Bulb Replacement
280
Headlamp Switch
282
Fuel Sender Service
283
Hand / Thumb Warmer Switches
283
Starter System Troubleshooting
286
Starter Motor Removal
286
Starter Drive
290
Starter System Testing Flow Chart
292
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Polaris 600 Dragon SP Owner's Manual (141 pages)
Polaris 2009 Snowmobile Owner's Manual
Brand:
Polaris
| Category:
Snowmobiles
| Size: 7.5 MB
Table of Contents
Table of Contents
6
Introduction
8
Preservation of the Environment
9
Air Pollution
9
Vehicle Identification Numbers
10
Safety
11
Operator Safety
12
Riding Position
13
Riding Apparel
14
Disabled Operators
15
Survival Preparation
15
Rider Capacity
16
Driver Awareness
17
Ice and Snow Build-Up
19
Driving on Slippery Surfaces
19
Driving Downhill
20
Driving in Hilly Terrain
21
Drive Belt
22
Intake Silencer
22
Cold Weather Drive-Away
22
Inadequate Snow Conditions
23
Operating in Deep Snow
23
Driving Responsibly
24
Clutch Cover Warning
26
Pressure Cap Warning
26
Hot Surface Warning
27
Track Warning
27
Safety Decals and Locations
28
Reverse Warning
28
Operation Warning
28
Features
30
Features
32
Cargo Area
32
Adjustable Headlights
32
Features
33
Features
34
Mfd Settings
34
Features
35
Features
36
Features
37
Features
38
Features
39
Features
40
Features
41
Features
42
Features
43
Gauge Cleaning
43
The Perfect Fit
44
Front Suspension Adjustments
45
Shock Spring Preload
45
Shock Valving
46
Rear Suspension Adjustments
47
Suspension Performance Tips
48
Torsion Spring Preload
51
Suspension Coupling
54
Weight Transfer During Acceleration
56
Handlebar Position
57
Handlebar Adjustments
57
Handlebar Angle
57
Traction Products
59
Wear Strips
60
Pre-Ride Inspections Pre-Ride Checklist
61
Pre-Ride Inspections
61
Before Starting the Engine
62
Brake Lever Travel
63
Parking Brake Lever Lock
64
Steering System
65
Hood Latches
66
Recoil Rope
66
Start the Engine and Check
67
Operation
68
Starting the Engine
68
Engine Break-In
69
Oil Injection System
70
Oil Recommendations
70
Slide Rail and Track Cooling
70
Track Warm-Up
71
Fuel System Deicers
73
Low Oil Indicator Light
74
Engine Stop Switch
75
Throttle Lever
76
Emergency Stopping
77
Daily Storage
80
Maintenance
81
Coolant Level
83
Drive Belt Condition
83
Item See Page
83
Recoil Rope
83
Ignition Switch
84
Taillight/Brakelight/Headlight
84
Hood Straps/Latches
85
Rear Wheel Idler Bolts
85
Rear Suspension
86
Throttle Cable
87
Driveshaft Bearing
87
Chaincase Oil
88
Spark Plugs
90
Spark Plug Condition
91
Oil Filter
92
Oil Lines
92
Intake Filters
93
Fuel Pump
93
Cooling System
94
Flushing the Cooling System
95
Bleeding the Cooling System
96
Exhaust System
97
Drive Chain Tension
98
Brake Components
99
Brake Fluid
100
Bleeding the Hydraulic Brake System
101
Headlight Bulb Removal
102
Headlight Bulb Installation
102
Clutch System
104
Clutch Alignment Offset
104
Clutch Center Distance
104
Drive Belt Deflection
106
Drive Belt Adjustment
106
Drive Belt Removal
107
Drive Belt Installation
108
Torque Stop
108
Track Inspection
109
Track Lubrication
110
Track Tension
111
Skags (Wear Bars)
85
Ski Saddle and Spindle Bolts
85
Suspension Mounting Bolts
85
Track Alignment/Condition
113
Ski Alignment
115
Ski Skags
116
Rail Slide Wear
117
Suspension Maintenance
117
Pre-Ride Suspension Inspection
117
Cleaning and Preservation
118
Controls and Linkage
118
Clutch and Drive System
119
Engine Protection
119
Electrical Connections
120
Transporting the Snowmobile
120
Polaris Products
121
Troubleshooting
122
Drive Belt Troubleshooting
126
Warranty
127
Limited Warranty
129
Engine Oil
130
Maintenance Log
136
Index
139
Polaris 600 Dragon SP Owner's Manual (153 pages)
Polaris 2003 ATV Owner's Manual
Brand:
Polaris
| Category:
Offroad Vehicle
| Size: 2.68 MB
Table of Contents
Welcome
5
Table of Contents
7
Vehicle Identification Numbers
8
Age Restrictions
9
Operator Safety
10
Safety
9
Equipment Modifications
13
Safety Decals and Locations
34
Safe Riding Gear
38
Electrical Switches
39
Throttle Lever
40
Controls
39
Light Switches
41
Brake Lever
42
Parking Brake
43
Auxiliary Brake
44
Fuel Filter
45
Fuel Tank
45
Fuel Valve
45
Fuel Safety
46
Belt Life
48
Recoil Starter
49
Engaging Wheel Hubs
50
Features
50
Disengaging Wheel Hubs
51
Indicator Lights
52
Instrument Cluster
53
Rider Information Center
54
Diagnostic Mode
57
Break-In Period
58
Starting a Cold Engine
61
Starting the Engine
61
Starting a Warm Engine
62
Operation
58
Hauling Cargo
63
Driving Procedures
65
Driving Safely
65
Making Turns
66
Driving on Slippery Surfaces
67
Driving Uphill
68
Driving Downhill
70
Turning Around on a Hill
71
Driving through Water
72
Driving over Obstacles
73
Driving in Reverse
74
Parking on an Incline
75
Noise Emission Control System Regulation
76
Usfs Approved Spark Arrestor
76
Maintenance and Lubrication
77
Periodic Maintenance Schedule
78
Lubrication Recommendations
82
Premium 2-Cycle Oil
87
Premium Gold Synthetic 2-Cycle Oil
87
Premium 4 Synthetic Oil
88
Oil and Filter Change
89
Oil and Filter Change
91
Transmission Oil Check/Gearcase Oil Fill Chart
93
Transmission Oil Change - Sportsman
96
Front Gearcase Oil Change
97
Front Gearcase Oil Check
97
Rear Gearcase Oil Change
98
Rear Gearcase Oil Check
98
Engine Oil Check
100
Coolant Level
101
Engine Cooling System
101
Radiator Coolant Level
102
Oil Pump Bleeding - 2-Cycle Engines
103
Front Brake
106
Rear Brake
107
Toe Alignment
108
Camber and Caster
109
Rear Spring
109
Steering Assembly
109
Adjusting Carburetor/2-Cycle Engines
111
Adjustments
111
Throttle Cable Freeplay
112
Side Panel Removal - Gen IV
113
Wheel Removal
114
Wheel Installation
115
Wheel Nut Torque Specifications
115
Front Wheel Hub Tightening
116
Tire Tread Depth
116
Drive Chain
117
Filter Systems
120
Headlight Lamp Replacement - Scrambler
122
High Beam Adjustment - Scrambler
122
Headlight Adjustment - Trail Blazer
123
Headlight Lamp Replacement - Trail Blazer
123
Headlight Lamp Replacement - Gen IV
124
High Beam Adjustment - Gen IV
125
Headlight Housing Replacement - Gen IV
126
Indicator Lamp Replacement
127
Taillight/Brakelight Lamp Replacement
127
Spark Plug Removal and Replacement
128
Spark Plugs
128
Vehicle Immersion
129
Spark Arrestor
130
Recoil Housing
132
High Range
133
Low Range
133
Pvt System
133
Pvt Drying
134
Battery (Conventional)
135
Battery Removal
136
Battery Installation
137
Battery Storage
137
Cleaning and Storage
139
Cleaning the Atv
139
Washing the Atv
139
Waxing the Atv
139
Fluid Levels
140
Storage Tips
141
Transporting the Atv
142
Polaris Recommended Products
143
Troubleshooting
144
Warranty
148
Engine Oil
150
Index
151
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Polaris 600 Dragon SP Owner's Manual (129 pages)
Vehicle Maintenance and Safety
Brand:
Polaris
| Category:
Offroad Vehicle
| Size: 2.41 MB
Table of Contents
Welcome
5
Vehicle Identification Numbers
6
Table of Contents
7
Safety
8
Safe Riding Gear
12
Operator Safety
13
Age Restrictions
13
Safety Training
13
Equipment Modifications
17
Controls
38
Throttle Lever
39
Light Switches
40
Brake Lever
40
Master Cylinder
41
Parking Brake
42
Setting the Parking Brake
42
Brake Fluid Level
43
Fuel Filter
44
Fuel Tank
44
Fuel Valve
44
Features
46
Engaging Front Gearcase
46
Instrument Cluster
47
Diagnostic Mode
51
Operation
52
Fuel Safety
52
Break-In Period
53
Pre-Ride Inspection
54
Starting the Engine
55
Starting a Cold Engine
55
Starting a Warm Engine
56
Cold Weather Operation
56
Hauling Cargo
57
Driving Safely
59
Driving Procedures
59
Making Turns
60
Driving on Slippery Surfaces
61
Traveling Uphill
62
Traveling Downhill
64
Turning Around on a Hill
65
Driving through Water
66
Driving over Obstacles
67
Driving in Reverse
68
Parking on an Incline
69
Noise Emission Control System Regulation
70
Usfs Approved Spark Arrestor
70
Maintenance and Lubrication
71
Periodic Maintenance Schedule
72
Lubrication Recommendations
78
Premium 4 Synthetic Lubricant
80
Engine Oil Check
81
Transmission Oil Change
83
Transmission Oil Check
83
Front Gearcase Oil Change
84
Front Gearcase Oil Check
84
Rear Gearcase Oil Change
85
Rear Gearcase Oil Check
85
Coolant Level
86
Engine Cooling System
86
Radiator Coolant Level
87
Front Brake
88
Rear Brake
89
Toe Alignment
90
Camber and Caster
91
Rear Spring
91
Steering Assembly
91
Carburetor/Idle Rpm
93
Throttle Cable Freeplay
94
Side Panel Removal
95
Wheel Removal
96
Front Wheel Hub Tightening
97
Wheel Installation
97
Wheel Nut Torque Specifications
97
Air Filter Service
98
Filter Systems
98
Headlight Lamp Replacement
99
High Beam Adjustment
100
Spark Plugs
103
Vehicle Immersion
104
Spark Arrestor
105
High Range
106
Low Range
106
Pvt System
106
Pvt Drying
107
Battery Removal
109
Battery Storage
110
Battery Maintenance
114
Transporting the Atv
114
Troubleshooting
115
Engine Overheating
118
Polaris-Recommended Products
119
Specifications
120
Warranty
124
Polaris 600 Dragon SP Service Manual (22 pages)
ATV
Brand:
Polaris
| Category:
Offroad Vehicle
| Size: 38.71 MB
Table of Contents
Table of Contents
5
Model Identification
6
Serial Number Location
6
Machine Dimensions
8
Chapter 1
11
Chapter 2
11
Chapter 3
11
Chapter 4
11
Chapter 5
11
Chapter 6
11
Final Drive
11
Publication Numbers
16
Paint Codes
16
Replacement Keys
16
Standard Torque Specifications
17
Decimal Equivalents
18
Decimal Equivalent Chart
20
Sae Tap Drill Sizes
20
Glossary of Terms
21
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