Final Drive - Polaris 2003 SPORTSMAN 600 Service Manual

GENERAL INFORMATION GENERAL INFORMATION
2002 SPORTSMAN 700
MODEL: . . . . . . . . . . . .
MODEL NUMBER: . . . A02CH68AA/CA
ENGINE MODEL: . . . . EH68ALOE1
ELECTRICAL
Flywheel I.D. . . . . . . 4060152
CDI Marking . . . . . . . 4010364
Alternator Output . . . 300 Watts
Ignition Timing . . . . . 25° BTDC@3000±500RPM
Spark Plug / Gap . . . RC7YC -- 0.036I (0.9mm)
Lights: Head . . . . . . 50 Watt Quartz
Grill (2) . . . . 27 Watts Quartz
Tail . . . . . . . . 8.26 watts
Brake . . . . . . 26.9 watts
Voltage Regulator . . LR39
Electric Start . . . . . . . Standard
Instrument Cluster . . LCD
SUSPENSION / CHASSIS
Body Style . . . . . . . . Gen IV
Front Suspension . . MacPherson Strut
Tow Capacity . . . . . . 1225 lbs. (555.6 kg)
Turning Radius . . . . . 76I (181.61 cm)
Toe Out . . . . . . . . . . . 1/8I-1/4I (3-6.35 mm)
Ground Clearance . . 11I (27.94 cm)
Front Vertical Travel 6.7I (17.02 cm)
Rear Suspension . . . Progressive Rate Independent
Rear Travel . . . . . . . . 9.5I (24.13 cm)
Rear Shock . . . . . . . . 2I Twin Tube
Shock Adjustment . . Cam
TIRES
Tire Size - Front . . . . 25 x 8 - 12
Tire Size - Rear . . . . 25 x 11 - 12
Tire Pressure - F/R . 5/5 lbs
Total Width . . . . . . . . 46I (116.84 cm)
Total Length . . . . . . . 85I (215.90 cm)
Total Height . . . . . . . . 47I (119.38 cm)
Wheel Base . . . . . . . 50.75I (128.90 cm)
Weight - Dry . . . . . . . 740 lbs. (335.60 kg)
FLUID Capacity
Fuel Tank . . . . . . . . . . 4.75 gals. (17.9 L)
Coolant . . . . . . . . . . . . 3.2 qts. (3 L)
Transmission . . . . . . . 13.50 oz.
Gearcase Oil (Front).. 5 oz. (150 ml)...*PDD
Gearcase Oil (Rear) . 5oz. (150 ml)
Engine Oil . . . . . . . . . . 2 qts. (1.9L)
Brake (Hand) . . . . . . .
Brake (Foot) . . . . . . . .
Lubricant Key
*PP6 Polaris Premium 60/40 Antifreeze/Coolant
*PPS Polaris Premium Synthetic Gear Case Oi
*PP4 Polaris 0W--40 Synthetic Engine Lubricant
*PDD Premium Demand Drive Hub Fluid
DRIVE TRAIN
4 Wheel Independent Shaft Drive
Gear Reduction-Low . 7.5/1
Gear Reduction-Rev . 5.11/1
Gear Reduction-High 3.09/1
Front Drive Ratio . . . . 3.82/1
Final Drive Ratio . . . . 3.10/1
Brake (Hand) . . . . . . . Single Lever, Hyd. Disc
Brake (Auxiliary Foot) Hydraulic
Transmission Park Lock
LOAD CAPACITY
Front Rack (Std) . . . . . 90 lbs.
Rear Rack (Std) . . . . . . 180 lbs.
Tongue Weight . . . . 150 lbs.
Hitch Towing Capacity...1500 lbs.
Type
. *PP6
. . . . *PPS
. 80--90 GL5
. . *PP4
Dot 3
Dot 3
1.7