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HILOBE 1302
User Manuals: Pfeiffer Vacuum HILOBE 1302 Roots Pump
Manuals and User Guides for Pfeiffer Vacuum HILOBE 1302 Roots Pump. We have
2
Pfeiffer Vacuum HILOBE 1302 Roots Pump manuals available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HILOBE 1302 Operating Instructions Manual (140 pages)
Roots pump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 28 MB
Table of Contents
Deutsch
3
Table of Contents
3
Zielgruppe
8
Anweisungen IM Text
8
Konventionen
8
Zu dieser Anleitung
8
Varianten
8
Gültigkeit
8
Mitgeltende Dokumente
8
Piktogramme
9
Aufkleber auf dem Produkt
9
Abkürzungen
11
Sicherheit
12
Allgemeine Sicherheitshinweise
12
Sicherheitshinweise
12
Sicherheitsmaßnahmen
15
Einsatzgrenzen
16
Bestimmungsgemäße Verwendung
17
Vorhersehbarer Fehlgebrauch
17
Personenqualifikation bei Wartung und Reparatur
18
Personenqualifikation
18
Personenqualifikation Sicherstellen
18
Produktbeschreibung
19
Funktion
19
Antrieb
20
Einbaulagen
21
Produkt Identifizieren
21
Produktmerkmale
21
Lieferumfang
21
Transport und Lagerung
22
Vakuumpumpe Transportieren
22
Vakuumpumpe Lagern
23
Einbaulagen
24
Installation
24
Vakuumpumpe Aufstellen
25
Schmiermittel Einfüllen
25
Vakuumseite Anschließen
27
Vorvakuumseite Anschließen
27
Schaltkasten Anschließen
28
Temperatursensoren Anschließen
29
Elektrische Schutzmaßnahmen Einrichten
30
Netzanschluss Herstellen
31
Schnittstellen
33
Schnittstelle "Remote
33
Spannungsausgang
33
Rs-485
34
Ausgänge
34
Eingänge
34
Schnittstelle RS-485 Verwenden
35
Pfeiffer Vacuum Protokoll für RS-485-Schnittstelle
36
Telegrammrahmen
36
Telegrammbeschreibung
36
Telegramm Beispiel
36
Datentypen
37
Parametersatz
38
Allgemeines
38
Stellbefehle
38
Statusabfragen
39
Sollwertvorgaben
40
Zusätzliche Parameter für das Steuergerät
40
Vakuumpumpe Einschalten
41
Vakuumpumpe in Betrieb Nehmen
41
Betrieb
41
Anschlüsse mit dem Pfeiffer Vacuum Parametersatz Konfigurieren
42
Sperrgasmenge Einstellen
42
Betriebsarten
43
Normalbetrieb
44
Stand-By-Betrieb
44
Drehzahlstellbetrieb
44
Betriebsüberwachung
44
Betriebsanzeige über LED
44
Temperaturüberwachung
45
Schmiermittelstand Kontrollieren
45
Ausschalten und Fluten
45
Wartung
47
Wartungsinformationen
47
Checkliste für Inspektion und Wartung
47
Schmiermittel Wechseln
49
Luftfilter Reinigen
49
Schmiermittel Ablassen
50
Schmiermittel Einfüllen
51
Außerbetriebnahme
52
Stillsetzen für Längere Zeit
52
Wiederinbetriebnahme
52
Recycling und Entsorgung
53
Allgemeine Entsorgungshinweise
53
Wälzkolbenpumpe Hilobe Entsorgen
53
Störungen
54
Allgemeines
54
Störungen Beheben
54
Fehlercodes
55
Warn- und Fehlermeldungen bei Betrieb mit Steuergeräten
56
Servicelösungen von Pfeiffer Vacuum
58
Ersatzteile
60
Zubehörinformationen
61
Zubehör Bestellen
61
Zubehör
61
Technische Daten und Abmessungen
63
Allgemeines
63
Medienberührende Werkstoffe
63
Technische Daten
64
Abmessungen
65
English
71
About this Manual
76
Applicable Documents
76
Conventions
76
Instructions in the Text
76
Target Group
76
Variants
76
Pictographs
77
Stickers on the Product
77
Tbl. 1: Stickers on the Product
77
Fig. 2: Position of Stickers on Product with Vertical Direction of Flow
78
Abbreviations
79
Fig. 3: Position of Stickers on Product with Horizontal Direction of Flow
79
Tbl. 2: Abbreviations Used
79
General Safety Information
80
Safety
80
Safety Instructions
80
Safety Precautions
83
Fig. 4: Permissible Pressure Differential between Input and Output Sides, as a Func
84
Limits of Use
84
Tbl. 3: Permissible Ambient Conditions
84
Ensuring Personnel Qualification
85
Foreseeable Improper Use
85
Personnel Qualification
85
Proper Use
85
Personnel Qualification for Maintenance and Repair
86
Fig. 5: Design, Hilobe for Vertical Direction of Flow
87
Function
87
Product Description
87
Drive
88
Fig. 6: Design, Hilobe for Horizontal Direction of Flow
88
Fig. 7: Design, Switch Box
88
Identifying Product
89
Mounting Orientations
89
Product Features
89
Scope of Delivery
89
Tbl. 4: Features of the Roots Pumps
89
Transportation and Storage
90
Transporting Vacuum Pump
90
Fig. 8: Transporting Vacuum Pump
91
Storing Vacuum Pump
91
Fig. 10: Mounting Orientation: Horizontal Direction of Flow
92
Fig. 9: Mounting Orientation: Vertical Direction of Flow
92
Installation
92
Mounting Orientations
92
Filling with Lubricant
93
Setting up Vacuum Pump
93
Connecting the Vacuum Side
94
Fig. 11: Filling with Lubricant
94
Connecting the Fore-Vacuum Side
95
Connect the Switch Box
96
Connecting Temperature Sensors
97
Fig. 12: Connect the Switch Box
97
Connecting to Mains Power Supply
98
Fig. 13: Connecting Temperature Sensors
98
Implement Electrical Safety Measures
98
Fig. 14: Mains Connection Pin Assignment
99
Tbl. 5: Required Properties of the Power Supply Cable
99
Fig. 15: Pin Assignment of the D-Sub Socket, 15-Pin
100
Interfaces
100
Remote" Interface
100
Tbl. 6: Plug Arrangement of the D-Sub Socket, 15-Pin
100
Voltage Output
100
Inputs
101
Outputs
101
Rs-485
101
Using RS-485 Interface
101
Fig. 16: Cross-Link Via Connection RS-485 Using Connection Cables and Accessories
102
Pfeiffer Vacuum Protocol for RS-485 Interface
102
Tbl. 7: Features of the RS-485 Interface
102
Telegram Frame
102
Telegram Description
103
Telegram Example
103
Data Types
104
Control Commands
105
General
105
Parameter Set
105
Tbl. 8: Explanation and Meaning of the Parameters
105
Status Requests
106
Tbl. 9: Parameter Set | Control Commands
106
Additional Parameters for the Control Unit
107
Reference Value Inputs
107
Tbl. 10: Parameter Set | Status Requests
107
Tbl. 11: Parameter Set | Reference Value Inputs
107
Tbl. 12: Parameters for Control Unit Functions
107
Commissioning Vacuum Pump
108
Operation
108
Switching on the Vacuum Pump
108
Adjusting Sealing Gas Amount
109
Configuring the Connections with the Pfeiffer Vacuum Parameter Set
109
Normal Operation
110
Operating Modes
110
Tbl. 13: Configuration with Parameters [P:019] and [P:024]
110
Tbl. 14: Configuration with Parameters [P:060] and [P:061]
110
Operating Mode Display Via LED
111
Operation Monitoring
111
Rotation Speed Setting Mode
111
Stand-By Operation
111
Check the Lubricant Level
112
Switching off and Venting
112
Tbl. 15: Meaning of the Leds
112
Temperature Monitoring
112
Checklist for Inspection and Maintenance
114
Maintenance
114
Maintenance Information
114
Tbl. 16: Maintenance Intervals
115
Changing Lubricant
116
Cleaning Air Filter
116
Fig. 17: Replace the Filter Mat of the Fan
116
Draining Lubricant
117
Fig. 18: Draining Lubricant
117
Fig. 19: Filling with Lubricant
118
Filling with Lubricant
118
Decommissioning
119
Recommissioning
119
Shutting down for Longer Periods
119
Dispose of Hilobe Roots Pumps
120
General Disposal Information
120
Recycling and Disposal
120
General
121
Malfunctions
121
Troubleshooting
121
Error Codes
122
Tbl. 17: Troubleshooting
122
Tbl. 18: Error Messages of the Electronic Drive Unit
123
Tbl. 19: Warning Messages of the Electronic Drive Unit
123
Tbl. 20: Warning and Malfunction Messages
123
Warning and Malfunction Messages When Operating with Control Units
123
Service Solutions by Pfeiffer Vacuum
124
Spare Parts
126
Tbl. 21: Hilobe Spare Parts Packages
126
Accessories
127
Accessory Information
127
Ordering Accessories
127
Tbl. 22: Accessories
128
Tbl. 23: Consumables
128
General
129
Substances in Contact with the Media
129
Tbl. 24: Conversion Table: Pressure Units
129
Tbl. 25: Conversion Table: Units for Gas Throughput
129
Tbl. 26: Materials that Make Contact with the Process Media
129
Technical Data and Dimensions
129
Tbl. 27: Technical Data Hilobe | Vertical Direction of Flow
130
Technical Data
130
Tbl. 28: Technical Data Hilobe | Horizontal Direction of Flow
131
Dimensions
132
Fig. 20: Hilobe 1002, Hilobe 1302 | DN
132
Fig. 21: Hilobe 1002 H, Hilobe 1302 H | DN
133
Fig. 22: Electronic Drive Unit RC 5500
134
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Pfeiffer Vacuum HILOBE 1302 Operating Instructions Manual (68 pages)
Roots pump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 14 MB
Table of Contents
Table of Contents
3
1 About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Tbl. 1: Stickers on the Product
8
Fig. 2: Position of Stickers on Product with Vertical Direction of Flow
9
Abbreviations
10
Tbl. 2: Abbreviations Used
10
Fig. 3: Position of Stickers on Product with Horizontal Direction of Flow
10
2 Safety
11
General Safety Information
11
Safety Instructions
11
Safety Precautions
14
Limits of Use
15
Tbl. 3: Permissible Ambient Conditions
15
Fig. 4: Permissible Pressure Differential between Input and Output Sides, as a Func
15
Proper Use
16
Foreseeable Misuse
16
Personnel Qualification
16
Ensuring Personnel Qualification
16
Personnel Qualification for Maintenance and Repair
17
3 Product Description
18
Function
18
Fig. 5: Design, Hilobe for Vertical Direction of Flow
18
Drive
19
Fig. 6: Design, Hilobe for Horizontal Direction of Flow
19
Fig. 7: Design, Switch Box
19
Mounting Orientations
20
Identifying the Product
20
Product Features
20
Scope of Delivery
20
Tbl. 4: Features of the Roots Pumps
20
4 Transportation and Storage
21
Transporting the Vacuum Pump
21
Store the Vacuum Pump
22
Fig. 8: Transporting the Vacuum Pump
22
5 Installation
23
Set up the Vacuum Pump
23
Mounting Orientations
23
Filling with Lubricant
24
Fig. 9: Mounting Orientation: Vertical Direction of Flow
24
Fig. 10: Mounting Orientation: Horizontal Direction of Flow
24
Connecting the Vacuum Side
25
Fig. 11: Filling with Lubricant
25
Connecting the Fore-Vacuum Side
26
Connect the Switch Box
27
Connecting Temperature Sensors
28
Fig. 12: Connect the Switch Box
28
Implement Electrical Safety Measures
29
Fig. 13: Connecting Temperature Sensors
29
Connect to Mains Power Supply
30
Fig. 14: Mains Connection Pin Assignment
30
Tbl. 5: Required Properties of the Power Supply Cable
31
6 Interfaces
32
Remote" Interface
32
Voltage Output
32
Tbl. 6: Plug Arrangement of the D-Sub Socket, 15-Pin
32
Fig. 15: Pin Assignment of the D-Sub Socket, 15-Pin
32
Inputs
33
Outputs
33
Rs-485
33
Interface RS-485
33
Pfeiffer Vacuum Protocol for RS-485 Interface
34
Telegram Frame
34
Tbl. 7: Features of the RS-485 Interface
34
Fig. 16: Cross-Link Via Connection RS-485 Using Connection Cables and Accessories
34
Telegram Description
35
Telegram Example
35
Data Types
36
7 Parameter Set
37
General
37
Control Commands
37
Tbl. 8: Explanation and Meaning of the Parameters
37
Status Requests
38
Tbl. 9: Parameter Set | Control Commands
38
Reference Value Inputs
39
Additional Parameter for the DCU
39
Tbl. 10: Parameter Set | Status Requests
39
Tbl. 11: Parameter Set | Reference Value Inputs
39
Tbl. 12: Parameter for DCU Functions
39
8 Operation
40
Commissioning the Vacuum Pump
40
Switching on the Vacuum Pump
40
Configuring the Connections with the Pfeiffer Vacuum Parameter Set
40
Operating Modes
41
Tbl. 13: Configuration with Parameters [P:019] and [P:024]
41
Tbl. 14: Configuration with Parameters [P:060] and [P:061]
41
Normal Operation
42
Stand-By Operation
42
Rotation Speed Setting Mode
42
Operation Monitoring
42
Operating Mode Display Via LED
42
Temperature Monitoring
43
Check the Lubricant Level
43
Switching off and Venting
43
Tbl. 15: Meaning of the Leds
43
9 Maintenance
45
Maintenance Information
45
Checklist for Inspection and Maintenance
45
Tbl. 16: Maintenance Intervals
46
Cleaning the Air Filter
47
Changing the Lubricant
47
Fig. 17: Replace the Baffle Strainer of the Fan
47
Drain the Lubricant
48
Filling with Lubricant
48
Fig. 18: Drain the Lubricant
48
Fig. 19: Filling with Lubricant
49
10 Decommissioning
50
Shutting down for Longer Periods
50
Recommissioning
50
11 Recycling and Disposal
51
General Disposal Information
51
Dispose of Hilobe Roots Pumps
51
12 Malfunctions
52
General
52
Troubleshooting
52
Error Codes
53
Tbl. 17: Troubleshooting
53
Warning and Error Messages When Operating with DCU
54
Tbl. 18: Error Messages of the Electronic Drive Unit
54
Tbl. 19: Warning Messages of the Electronic Drive Unit
54
Tbl. 20: Warning and Error Messages When Using a DCU
54
13 Service Solutions by Pfeiffer Vacuum
55
14 Spare Parts
57
Tbl. 21: Hilobe Spare Parts Packages
57
15 Accessories
58
Accessory Information
58
Order Accessories
58
Tbl. 22: Accessories
59
Tbl. 23: Consumables
59
16 Technical Data and Dimensions
60
General
60
Substances in Contact with the Media
60
Tbl. 24: Conversion Table: Pressure Units
60
Tbl. 25: Conversion Table: Units for Gas Throughput
60
Tbl. 26: Materials that Make Contact with the Process Media
60
Technical Data
61
Tbl. 27: Technical Data Hilobe | Vertical Direction of Flow
61
Tbl. 28: Technical Data Hilobe | Horizontal Direction of Flow
62
Dimensions
63
Fig. 20: Hilobe 1002, Hilobe 1302 | DN 100
63
Fig. 21: Hilobe 1002 H, Hilobe 1302 H | DN 100
64
Fig. 22: Electronic Drive Unit RC 5500
65
Declaration of Conformity
66
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