Optimum OPTimill F 150 Manuals

Optimum OPTimill F 150 Manuals

Manuals and User Guides for Optimum OPTimill F 150. We have 1 Optimum OPTimill F 150 manual available for free PDF download: Operating Manual

Optimum OPTimill F 150 Operating Manual

Optimum OPTimill F 150 Operating Manual (162 pages)

CNC-milling machine

Brand: Optimum | Category: Power Tool | Size: 8.65 MB

Table of Contents

Table of Contents
2
1 Safety

7
- Glossary of Symbols
  7
- Safety Instructions (Warning Notes)
  7
  - Classification of Hazards
    7
  - Other Pictograms
    8
- Intended Use
  9
- Reasonably Foreseeable Misuses
  9
  - Avoiding Misuses
    10
- Possible Dangers Caused by the CNC Machine
  11
- Qualification of Personnel
  11
  - Target Group
    11
  - Authorized Personnel
    12
- Operator Positions
  13
- Safety Devices
  13
- Safety Check
  16
- Personal Protective Equipment
  17
- Safety During Operation
  17
- Safety During Maintenance
  18
- Disconnecting and Securing the CNC Machine
  18
  - Using Lifting Equipment
    19
  - Mechanical Maintenance Work
    19
- Unattended Operation
  19
- Accident Report
  19
- Electrical System
  20
- Inspection Deadlines
  20
- Clamping Devices for Workpieces and Tools
  20
- Environmental Protection and Water Conservation
  20
2 Technical Data

21
- Electrical Connection
  21
- Lubricant/Coolant System
  21
- Compressed Air Supply
  21
- Dimensions
  21
- Working Area
  22
- Milling Table
  22
- Feed Drive Axis
  22
- Working Area, Traverse Path
  23
- Standard Tool Changer Carrousel
  23
- Optional Tool Changer Double Arm Gripper
  23
  - Standard Milling Spindle Head
    23
  - Milling Spindle Head with Use of a CTS System
    24
- Spindle Capacity
  24
- Environmental Conditions- Operation
  25
- Environmental Conditions - Storage
  25
- Optional Coolant Delivery through the Spindle
  25
  - Dimensions Integrated Unit 20 Bar
    25
  - Dimensions External Unit 20 Bar and 70 Bar
    26
- Emissions
  27
  - Tools and Tool Holding Fixtures
    27
- 3 Assembly and Commissioning
  
  28
  - Dimensions of the Packing
    28
  - Scope of Delivery
    28
  - Transport
    28
  - Storage
    29
  - Installation Plan F150
    30
  - Requirements Regarding the Installation Site
    30
  - Transportation to the Installation Site
    31
    
    Forklift Truck
    31
    
    Crane
    32
  - Installation and Assembly
    33
    
    Aligning the Machine
    33
    
    Assembly of the Coolant / Lubricant Tank and of the Chip Conveyor
    34
    
    Assembly of the Coolant / Lubricant Pumps
    35
    
    Mounting the Optional Coolant through Spindle
    39
    
    Mounting the Heat Exchanger on the Switch Cabinet
    40
    
    Mounting the Electronic Handwheel
    40
  - Transport Locking Devices
    41
    
    Transport Locking Device, 16-Type Tool Changer
    41
    
    Transport Locking Device, Doors
    41
    
    Transport Locking Device, Axes
    42
    
    Mounting the Telescopic Covers
    43
    
    Corrosion Protection
    43
    
    Electrical Connection
    43
    
    Connection Compressed Air Supply
    45
  - First Commissioning
    46
    
    Fill up Coolant
    46
  - Refill Central Lubrication System
    47
    
    Functional Test and Controls
    47
    
    Warming up the Machine
    48
    
    Passwords
    48
    
    Data Backup on the Control
    49
- 4 General Information about CNC
  
  50
  - Compensation of Geometry
    50
  - Coordinate Systems on CNC Machine Tools
    50
    
    Cartesian Coordinate System
    50
    
    Polar Coordinate System
    51
    
    Machine Coordinate System
    51
    
    Workpiece Coordinate System
    51
    
    Rotary Axes and Secondary Axes
    52
  - NC Mathematics
    52
    
    Basics of the Coordinate Calculation
    52
    
    Parameters of a Triangle
    52
    
    Angle on a Triangle
    52
  - Trigonometric Functions
    53
- 5 User Interface, Machine Control Panel
  
  54
- 6 Operation
  
  71
7 Code List, M Functions

84
- G Function According to PAL
  85
8 Notes, Messages and Error Messages

86
9 Sinumerik 828 D

92
10 Maintenance

93
- Operating Material
  93
  - Machine Lubricants
    93
  - Cooling Lubricants
    93
- Safety
  94
  - Preparation
    95
  - Restarting
    95
- Repair
  95
  - Customer Service Technician
    95
- Inspection and Maintenance
  96
- Optional CTS System
  105
  - Cleaning and Replacing the Filters on the External CTS System
    106
  - Cleaning and Replacing the Filters on the Internal CTS System
    107
- Cooling Lubricants and Tanks
  108
  - Inspection Plan for Water-Mixed Cooling Lubricants
    109
- Network
  110
- Data Interfaces and Current Collection
  110
- Installation and Network Connection
  110
- Executing from an External Position
  115
- Adjusting the Amount of Oil at the Central Lubrication
  116
11 Mechanische Ersatzteile - Mechanical Spare Parts

118

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