Nordson Encore iControl 2 Manuals

Manuals and User Guides for Nordson Encore iControl 2. We have 3 Nordson Encore iControl 2 manuals available for free PDF download: Configuration, Preset Setup, Operation, Installation, Troubleshooting, Repair, Instruction Sheet

Nordson Encore iControl 2 Configuration, Preset Setup, Operation (168 pages)

Operator Interface

Brand: Nordson | Category: Recording Equipment | Size: 10.11 MB

Table of Contents

3
- Introduction
  
  11
  - Icontrol Systems
    11
  - Operator Controls
    12
  - Common Interface Objects and Buttons
    13
  - Help
    14
- Security System
  
  15
  - Contents
    15
  - Introduction
    15
  - Logging in
    16
  - Logging out
    17
  - Security Configuration
    17
    
    Creating a User
    18
    
    Editing a User
    18
    
    Setting the Automatic Log out Timer
    18
    
    Viewing the Security Log
    19
  - Security Levels and Access Rights
    19
Section 3 Standard System Configuration

21
- Standard System Configuration
  21
  - Contents
    21
  - Configuration Flowchart
    22
  - System Configuration Screen
    23
  - Units Configuration
    24
  - Guns/Input Card Configuration
    24
    
    Screen Functions Overview
    24
    
    Default Gun Type
    25
    
    Flow Air Upper Limit
    25
    
    HDLV Pump Controller Version
    25
    
    Number of Guns Per Console
    25
    
    Spectrum HD
    25
    
    Digital Input Card Select
    26
    
    Manual Mode Lockout
    26
    
    Smart Flow Mode Enable
    26
    
    System Restart
    27
  - Zone Configuration
    28
    
    Zone Overview
    28
    
    Digital Zone Triggering
    29
    
    Analog Zone Triggering
    30
    
    Configuring Zone Filters
    31
    
    Analog Zone Configuration
    32
    
    Digital Zone Configuration
    32
    
    Configuring the Auto-Zero Function
    33
    
    Using Zone Inputs for Direct Triggering
    33
    
    Manual Trigger Lockout
    34
    
    Encoded Flagging
    35
    
    Straight Flagging
    35
    
    Flag Filter
    36
    
    Clock Option
    37
    
    Encoder Configuration
    37
    
    Encoder Pulse Configuration
    37
    
    Entering a Known Resolution
    38
    
    Fine-Tuning Encoder Resolution
    40
    
    Length of Booth
    41
    
    Pickoff Configuration
    41
    
    Pickoffs
    41
    
    Shift Register Reset
    42
    
    Triggering Rules
    42
    
    Standard Gun Purge Configuration
    44
    
    Versa-Spray Nozzle Purge Configuration
    44
    
    Evacuation Purge Configuration
    47
    
    Soft Start Configuration
    48
    
    Prodigy/Encore HD Gun Purge Configuration
    49
    
    Prodigy HDLV Pump Calibration
    50
    
    Data Backup
    51
    
    Software and Firmware Versions
    52
    
    Program Shutdown
    53
    
    Trace
    53
    
    Desktop Utilities
    54
    
    Touch Screen Calibration
    55
Section 4 Ethernet and Gun Mover Configuration

57
Section 5 Spray Gun Preset Settings

89
- Contents
  89
- Introduction
  89
- Spray Gun Preset Settings
  89
- Spray Gun Preset Screens
  90
  - Spray Gun Control Screen
    90
  - Spray Gun Preset Table Screen
    91
- Preset Number and Name
  92
- Air Flow Settings for Venturi Pumps
  93
  - Pressure to Flow Conversion Tables
    94
- Smart Flow Settings for Venturi Pumps
  95
  - Smart Flow Tables
    95
    
    Smart Flow Settings − Metric Units
    97
    
    Smart Flow Settings − English Units
    98
- Prodigy/Encore HD Air Flow Settings
  99
- Electrostatic Settings
  100
  - Setting Kv
    101
  - Setting AFC
    101
  - Select Charge Mode
    101
- Lead and Lag Settings
  103
  - Perfect Pickoff Example
    104
  - Extended Spray Example
    104
  - Restricted Spray Example
    105
  - Extended-Restricted Spray Example
    105
- Zone Assignment
  106
  - Using Zones to Prevent Triggering
    106
- Copy All: Gun Control Screen
  107
- Copy All: Preset Table Screen
  107
- Copy Selected: Gun Control Screens
  108
- Contents
  109
- Introduction
  109
  - Copying Preset Settings
    111
  - Saving Preset Settings
    111
  - Reset to Defaults
    111
- Positioner Preset Settings
  109
- Using Preset Settings
  112
Section 7 Reciprocator Preset Settings

117
- Contents
  117
- Introduction
  117
- Reciprocator Preset Screens
  117
  - Copying Preset Settings
    118
  - Saving Preset Settings
    118
  - Reset to Defaults
    118
- Reciprocator Preset Settings
  117
- Fixed Mode Settings
  119
- Variable Mode Settings
  121
- Reciprocator Preset Percent-Adjust Settings
  122
Section 8 Operation

123
- Contents
  123
- Operation
  123
- Screen Icons
  124
- System Startup
  125
- Using the Console Keyswitch
  125
  - Lockout
    125
- Main Screen Operating Functions
  126
- Global Mode Controls
  127
  - Spray Gun Global Control − Manual Spray Control
    127
- Part ID Control
  128
  - Part ID Modes
    128
  - Batch Coating
    128
- Purge Controls
  129
  - Versa-Spray Manual Purge Controls
    129
  - Prodigy/Encore HD Purge Controls
    129
- Percent Adjust Functions
  131
  - Percent Adjust Additive Effects
    131
  - Global Percent Adjust
    131
  - Conveyor Speed Percent Adjust
    132
- Spray Gun Controls
  133
- Positioner Controls
  135
- Reciprocator Controls
  137
Section 9 Monitoring Operation

143
- Contents
  143
- Monitoring Operation
  143
- Gun Monitoring
  144
  - Gun Buttons
    144
  - Global Status Screen
    144
  - Global Hourmeter
    146
  - Single Gun Status
    147
    
    Gun Hourmeter
    147
- Input Status
  148
- Part ID
  148
- Color Change Monitoring
  149
- Alarms
  150
  - Fault Codes
    150
  - Alarm Screen
    150
  - Alarm Log
    151
- Network Status
  153
  - Ethernet Node Status
    153
    
    Node Status Codes
    154
    
    Node Error Codes
    155
  - CAN Network Status
    155
    
    CAN Network Errors
    156
- Configuration and Preset Records
  157

Nordson Encore iControl 2 Installation, Troubleshooting, Repair (112 pages)

Integrated Control System

Brand: Nordson | Category: Control Systems | Size: 4.43 MB

Table of Contents
5
Safety

9
- Introduction
  9
- Qualified Personnel
  9
- Intended Use
  9
- Regulations and Approvals
  9
- Personal Safety
  10
- Fire Safety
  10
- Grounding
  11
- Action in the Event of a Malfunction
  11
- Disposal
  11
- Safety Labels
  12
System Overview

13
- System Manuals
  13
- Console and System Hardware and Software
  14
  - Main Console Components
    14
  - Auxiliary Console Components
    14
  - Pedestal / Main Components
    14
  - Standard System Functions
    14
  - Operator Interface
    16
    
    Interlock Keyswitch Functions
    16
  - DC Power Supplies
    16
  - Dual Gun Cards
    17
  - Iflow Digital Flow Modules
    17
  - Internal and External Networks
    18
  - Digital Inputs
    18
    
    Conveyor Encoder
    18
- Specifications
  19
  - General
    19
  - Air Quality
    19
  - Special Conditions for Safe Use
    20
  - Approval Labels
    20
  - Pedestal Dimensions
    22
  - Console Dimensions
    23
  - Approved Program and User Data Cards
    24
Installation

25
- Introduction
  25
- System Connections
  26
- Power Connections
  30
  - Console Power Cable Connections
    30
  - Grounding
    31
    
    PE (Protective Earth) Grounding
    31
    
    Electrostatic Grounding
    31
    
    Gun Current Path
    32
    
    ESD Ground Procedures and Equipment
    33
- Encoder, Photoeye, and Scanner Connections
  33
  - Part ID Cable Connections
    34
    
    Using Trigger Banks
    34
    
    Switching I/O Inputs to Sourcing
    35
  - Photoeye Junction Box
    35
    
    Power Requirements
    35
    
    Conveyor Encoder Connections
    35
    
    Photoeye Connections
    35
  - Scanner Cable Connections
    36
    
    Discrete Scanner Connections
    36
    
    Analog Scanner Connections
    37
  - Customer-Supplied Part ID System Connections
    37
- Ethernet Network Connections
  38
  - Connection Diagram
    38
  - MAC Addresses
    38
- Gun Cable Connections
  39
  - Odd Number of Guns
    39
- Pneumatic Connections
  40
  - Supply Air Requirements
    40
  - Gun and Pump Air Connections
    40
- Program and User Data Cards
  42
- Touch Screen Calibration
  43
- System Upgrades
  43
- Optional Air Conditioner Installation and Operation
  44
Troubleshooting

47
Repair

81
- Flow Module Repair
  82
- Gun Control Card Removal/Installation
  84
  - Replacing a Gun Control Card
    84
  - Adding Guns
    85
  - Replacing a Card
    85
- Ribbon Cable Connections
  86
- Touch Screen Replacement
  87
Parts

89
- Introduction
  89
- Icontrol 2 Controllers and Interconnect Cables
  89
- Main/Auxiliary Console Parts
  90
- Pedestal Parts
  96
  - Iflow Module Parts
    98
- Options
  99
  - Miscellaneous Kits
    99
  - Conveyor Encoder
    99
  - Photocells and Scanners
    99
  - Photocell and Scanner Cables
    100
Wiring Diagrams and Schematics

101

Nordson Encore iControl 2 Instruction Sheet (4 pages)

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Nordson Encore iControl 2 Manuals

Nordson Encore iControl 2 Configuration, Preset Setup, Operation (168 pages)

Table of Contents

Table of Contents

Introduction

Security System

Section 3 Standard System Configuration

Section 4 Ethernet and Gun Mover Configuration

Section 5 Spray Gun Preset Settings

Section 7 Reciprocator Preset Settings

Section 8 Operation

Section 9 Monitoring Operation

Nordson Encore iControl 2 Installation, Troubleshooting, Repair (112 pages)

Table of Contents

Safety

System Overview

Installation

Troubleshooting

Repair

Parts

Wiring Diagrams and Schematics

Nordson Encore iControl 2 Instruction Sheet (4 pages)

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