User Manuals: Nordson Coolwave 2610 UV Curing System

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Nordson Coolwave 2610 Manual

Nordson Coolwave 2610 Manual (146 pages)

UV Curing System

Brand: Nordson | Category: Medical Equipment | Size: 3 MB

Table of Contents

Part
2
Table of Contents
5
Safety

9
- Introduction
  9
- Qualified Personnel
  9
- Intended Use
  10
- Regulations and Approvals
  10
- Personal Safety
  11
- Ultraviolet Radiation
  11
  - First Aid
    13
- Microwave Radiation
  13
- Radio Interference
  13
- Ozone
  13
- High Temperatures
  14
- High Voltage
  14
- Mercury Bulbs (Lamps)
  15
- UV-Curable Inks and Products
  15
- Fire Safety
  15
- Action in the Event of a Malfunction
  16
- Safety Precautions While Servicing
  16
  - Control System Cleaning
    16
  - High Voltage Connections
    16
- Disposal
  16
- Moving and Storage
  16
- Safety Symbols
  17
Description

19
- Introduction
  19
- What Is UV Curing
  19
  - The UV Curing System
    19
  - How Does It Work
    19
- System Components
  20
- Issued
  21
- Magnetron Operation and Life
  22
- Reflectors
  23
  - 2.1 Inch Focus Reflector
    23
  - 3.1 Inch Focus Reflector
    24
  - Flood Reflector
    25
- Options
  26
Installation

27
- Introduction
  27
- Inspection and Packaging
  27
- System Controller Installation
  27
  - Mounting Guidelines
    27
  - Power Connections
    29
    
    Power Load Balancing
    30
    
    System Connection Diagrams
    30
  - Network Connections
    33
  - Remote Inputs and Outputs
    33
    
    Machine Stop Interlock
    35
    
    Remote Power Level Control
    36
    
    Idle Mode
    36
    
    Remote Standby and Lamp on
    36
    
    Quick Cycle Using Idle Mode
    37
  - Devicenet Installation
    37
    
    Chassis Isolation
    37
    
    BUS Power
    37
    
    Hardware Specifications
    38
    
    Software Specifications
    38
- Lamphead Installation
  38
  - Mounting Guidelines
    38
  - Optional Mounting Kit for Lampheads
    41
  - Light Shielding
    41
  - Cooling Air Installation
    41
    
    Internal Blower Lampheads
    41
    
    External Blower Lampheads
    42
  - Exhaust Requirements
    42
  - Airshield Ventilation System
    43
  - Monitoring Lamphead Air Pressure
    44
    
    Top Pressure Port
    44
    
    Bottom Pressure Port
    44
    
    Switching Pressure Ports
    44
  - Lamphead Cable Connections
    47
- RF Detector Installation
  48
- System Controller Configuration
  49
Operation

53
- Introduction
  53
- Display and Controls
  53
  - Additional Functions
    55
    
    Temperature
    55
    
    Light Detector
    55
    
    Starter Bulb Test
    55
    
    Panel Lock
    55
- Operating Messages
  56
- Fault Messages
  56
  - Resetting Faults
    57
- System Timing Sequences
  58
- Startup
  61
  - Locally Operated Units
    61
  - Remotely Operated Units
    64
- Shutdown
  65
Troubleshooting

67
- System Software Versions
  67
- General Troubleshooting
  67
- Fault Message Troubleshooting
  68
- Bulb Troubleshooting
  72
- Curing Process Troubleshooting
  73
- General Lamphead Troubleshooting
  73
- Diode Block Testing
  74
Maintenance and Repair

75
- Introduction
  75
- Torque Specifications for System Fasteners
  75
- System Controller Maintenance and Repair
  75
  - Maintenance Schedule
    75
  - System Controller Repair Procedures
    76
    
    Preparation
    76
    
    Fuses
    76
    
    Cleaning System Controller Cooling Fans
    77
- Lamphead Maintenance and Repair
  78
Parts

95
- Introduction
  95
- CW2 610 System Controllers
  95
  - System Controller Repair Parts
    96
- CW-2 Internal Blower Lampheads
  98
  - Torque Specifications for Lamphead Fasteners
    99
  - Parts Illustration − Internal Blower Lamphead Parts
    100
- CW-2 External Blower Lampheads
  101
  - Torque Specifications for Lamphead Fasteners
    102
  - Parts Illustration − External Blower Lamphead Parts
    103
- Bulbs
  104
- Reflector Conversion Kits
  104
- RF Detector
  104
- System Cables
  105
- Accessories
  106
- Optional Lamphead Mounting Kit
  107
  - Mounting Kit Installation
    107
- System Controller
  109
  - Current Draw
    110
- Light Output Settings
  111
  - Master/Remote Power Setting Examples
    111
- Lamphead
  112
- Bulb
  112
- System Schematic
  112
UV Glossary

115
Devicenet Specifications

123
- Introduction
  123
  - Definitions
    123
  - Reference Documents
    123
  - Governing Body
    123
- System Operation
  124
  - MAC ID / Baud Rate Configuration
    124
  - LED Operation
    125
- Devicenet Interface
  126
  - Overview
    126
  - Configuration
    126
  - Initialization
    126
  - Group 2 Only Slave Operation
    126
  - Certification
    126
- Identity Object (01HEX − 1 Instance)
  127
  - Class Attributes (Instance 0)
    127
  - Instance Attributes (Instance 1)
    127
  - Common Services
    127
- Message Router Object (02HEX − 1 Instance)
  127
- Devicenet Object (03HEX − 1 Instance)
  128
  - Class Attributes (Instance 0)
    128
  - Instance Attributes (Instance 1)
    128
  - Common Services
    128
- Assembly Object (04HEX - 2 Instances)
  129
  - Class Attributes (Instance 0)
    129
  - Instance Attributes (Instances 100 and 112)
    129
  - Common Services
    132
- Connection Object (05HEX − 2 Instances)
  133
  - Class Attributes (Instance 0)
    133
  - Instance Attributes (Instances 1 − 2)
    133
  - Common Services
    134
- S−Device Supervisor Object (30HEX − 1 Instance)
  134
- Lamp Object (64HEX − 16 Instances)
  137
  - Class Attributes (Instance 0)
    137
  - Instance Attributes (Instances 1−15)
    138
  - Common Services
    138
Index

139

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