Nordson FoamMelt 200 Manuals

Manuals and User Guides for Nordson FoamMelt 200. We have 2 Nordson FoamMelt 200 manuals available for free PDF download: Product Manual, Operator Card

Nordson FoamMelt 200 Product Manual

Nordson FoamMelt 200 Product Manual (306 pages)

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Brand: Nordson | Category: Dispenser | Size: 3.99 MB

Table of Contents

Table of Contents
3
Operate Safely
15
Safety Symbols
16
Qualified Personnel
17
Intended Use
17
Installation and Electrical Connections
18
Operation
18
Maintenance/Repair
20
Cleaning
21
Thermoplastic Hot Melt Material
22
Equipment and Material Disposal
22
Section a 2

25
- Introduction
  25
Description

25
- Overview
  25
- Compatible Adhesives
  25
- Compatible Equipment
  26
  - Hoses
    26
- System Components
  27
  - Controls
    27
  - Tank and Drive Assembly
    28
  - Manifold Assembly
    29
- Operating Modes
  30
  - Startup Mode
    30
  - Operating Mode
    30
  - Standby Mode
    30
- Control Assembly Boards
  30
Section a 2

30
Description (Contd)

30
- Unit-Specific Boards
  32
- Optional Input/Output Board
  33
- Vista Control Panel
  35
  - Features
    35
  - Functional Areas
    36
  - System Status Area
    37
    
    FAULT Indicator
    37
    
    READY Indicator
    37
  - Displays Area
    38
  - System Setup Area
    39
  - System Controls Area
    41
- Pump Speed/System Pressure Control Panel
  44
- Gas Control Panel
  44
- Theory of Operation
  46
  - Melting Stage
    46
  - Mixing Stage
    46
    
    Gas Modulation
    47
  - Holding/Discharging Stage
    47
Section a 3

51
- Introduction
  51
Installation

51
- Unpacking
  51
- Inspection
  51
- Installation Requirements
  51
  - Location
    52
  - Wiring
    52
  - Hose/Gun Power
    52
- Mounting
  53
- Hoses
  54
  - Supply Hoses
    54
  - Jumper Hoses between Automatic Guns
    56
  - Return Hoses
    56
- Gas Supply Connection
  57
- Electrical Connections
  58
Section a 4

73
- Introduction
  73
Configuration

73
- System Settings
  78
- I/O Board Features
  79
- Temperature Controls
  80
  - Programming Guidelines
    81
  - Temperature Programming Shortcuts
    82
  - Individual Zones
    82
  - All Zones
    84
- Clock Controls
  85
  - Setting the Clock
    85
  - Standby and Heater Times
    87
    
    Setting Standby and Heater Times
    88
    
    Deleting Standby and Heater Times
    89
    
    Deleting an Entire Day
    89
  - Example of Seven-Day Clock Use
    90
- Configuration Charts
  91
  - Setpoint (Operating) Temperatures
    91
  - Standby Temperatures
    92
  - Heaters On/Off Times
    93
  - Standby Enter/Exit Times
    94
  - Customized System Settings
    95
  - System Fault Log
    96
  - System Warning Log
    97
Section a 5

101
- Introduction
  101
Operation

101
- Temperature Control Setup
  101
  - Seven-Day Clock
    102
  - Standby Mode
    103
    
    Entering Standby Mode
    103
    
    Exiting Standby Mode
    103
- Startup
  104
  - Automatic
    104
  - Manual
    104
- Pump Speed Adjustment
  106
- Pump Charts
  107
  - Pump Speed
    107
  - Viscosity
    108
  - Density Reduction
    108
  - Circulation to Output Ratio
    108
- Density Control Adjustment
  109
  - Taking a Hot Melt Sample
    109
  - Taking a Foam Sample
    110
  - Density Determination and Reduction
    111
- System Pressure Adjustment
  113
  - Changing System Pressure
    113
- System Monitoring
  114
  - Zone Temperatures
    114
  - System Settings
    114
  - Fault Log
    115
  - Running a System Test
    116
- Changing Adhesives
  116
  - System Flush
    118
- Shutdown
  120
  - Automatic Shutdown
    120
  - Manual Shutdown
    120
  - Section a 6
    123
  - Removal
    129
  - Installation
    134
  - Repair
    157
  - Removal
    160
  - Drive Assembly Installation
    164
  - Installing the Alignment Plate
    164
  - Installing the Drive Assembly
    165
  - Motor and Motor Plate Installation
    166
  - Motor Plate
    166
  - Motor
    166
  - Installation
    166
  - Pulley Installation and Alignment
    167
  - Pressure Control Valve
    168
  - Replacing the Pressure Control Valve
    168
  - Rebuilding the Pressure Control Valve
    170
  - Preparation
    170
  - Disassembly
    170
  - Cleaning and Inspection
    172
  - Assembly
    172
  - Density Controller Rebuild
    173
  - Pressure Relief Valve Replacement
    174
  - Drain Valve Replacement
    176
  - Hose Connector O-Ring Replacement
    177
  - Gas Repair
    179
  - Preparation
    179
  - Gas Pressure Control Panel
    180
  - Removal
    180
  - Installation
    180
  - Gas Pressure Regulator Replacement
    181
  - Gas Pressure Gauge Replacement
    182
  - Reedex Valve Replacement
    183
  - Gas Pressure Switch Replacement
    183
  - Gas Pressure Check Valve Replacement
    184
  - Pressure Transducer Assembly Replacement
    184
  - Removal
    185
  - Installation
    186
  - I/O Board Replacement
    186
  - Removal
    265
  - Installation
    266
  - Removal
    267
  - Installation
    268
  - Removal
    268
  - Installation
    271

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Nordson FoamMelt 200 Operator Card

Nordson FoamMelt 200 Operator Card (6 pages)

system for dispensing foamed hot melt materials

Brand: Nordson | Category: Dispenser | Size: 0.14 MB

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