Nordson Encore HD 1612632 Spray System Manuals

Manuals and User Guides for Nordson Encore HD 1612632 Spray System. We have 1 Nordson Encore HD 1612632 Spray System manual available for free PDF download: Customer Product Manual

Nordson Encore HD 1612632 Customer Product Manual

Nordson Encore HD 1612632 Customer Product Manual (273 pages)

Powder Spray System with Pump Cabinet

Brand: Nordson | Category: Paint Sprayer | Size: 13 MB

Table of Contents

Table of Contents

2
- Tents
  
  5
- Safety
  
  5
  - Qualified Personnel
    5
  - Intended Use
    5
  - Regulations and Approvals
    5
  - Personal Safety
    5
  - Fire Safety
    6
  - Grounding
    6
  - Action in the Event of a Malfunction
    6
  - Disposal
    6
- Description System Components
  
  7
- Installation
  
  13
  - Manifold and Pump
    13
  - Pump Control Board
    14
    
    Electrical and Pneumatic Connections
    14
    
    P1 and P2 Pinouts
    15
    
    Switches and Indicators
    15
    
    Control Board Configuration
    17
    
    Network Termination
    17
    
    Configuration Procedure
    18
  - Air and Powder Tubing Connections
    19
  - System Diagram
    20
  - Pneumatic Diagram Dual Pump/Spray Gun System
    21
  - Wiring Diagram Dual Pump/Spray Gun System
    22
- Operation
  
  23
- Troubleshooting
  
  24
  - Pump Control Panel
    24
    
    Nordson Corporation
    24
- Repair
  
  25
  - Pump Control Panel
    25
  - Preparation
    25
  - Flow Control Valve Cleaning
    26
  - Flow Control Valve Replacement
    27
  - Solenoid Valve Replacement
    27
  - Manifold Installation
    27
  - Circuit Board Replacement
    27
- Parts
  
  28
  - Single Pump/Spray Gun System with Stand
    28
  - Dual Pump/Spray Gun System with Stand
    28
  - Pump Panel
    30
  - Nordson Corporation
    31
  - Manifold
    32
  - Air and Powder Tubing
    34
  - PCA Replacement Kit
    35
Table of Contents

38
- Safety
  
  41
  - Qualified Personnel
    41
  - Intended Use
    41
  - Regulations and Approvals
    41
  - Personal Safety
    41
  - Fire Safety
    42
  - Grounding
    42
  - Action in the Event of a Malfunction
    42
  - Disposal
    42
- Description
  
  43
  - Features and Benefits
    43
  - Nordson Corporation
    43
  - Pump Components
    44
  - Theory of Operation
    45
  - Pumping
    45
  - Purging
    46
  - Stage 1: Soft Purge to Spray Gun
    46
  - Stage 2: Soft Purge to Feed Source
    46
  - Stages 3 and 4: Hard Purge to Spray Gun and Feed Source
    46
  - Pump Port Functions
    47
  - Manifold
    47
- Operation
  
  48
- Specifications
  
  49
  - Nordson Corporation
    49
- Installation Pump Tubing Installation
  
  50
- Maintenance
  
  51
- Troubleshooting
  
  52
  - Nordson Corporation
    55
  - Delivery Check
    56
  - Suction Check
    56
  - Bubble Test for Color-On-Demand (COD) System
    57
- Repair
  
  58
  - Fluidizing Tube Replacement
    58
  - Pump Disassembly
    59
  - Pump Assembly
    61
  - Nordson Corporation
    61
  - Pinch Valve Replacement
    63
    
    Pinch Valve Installation
    63
    
    Pinch Valve Removal
    63
- Parts Pump
  
  66
  - Nordson Corporation
    67
  - Spare Parts
    68
  - Air and Powder Tubing Part Numbers
    69
- Contact Us
  
  72
  - Nordson Corporation
    73
Table of Contents

75
- Safety
  
  77
  - Introduction
    77
  - Qualified Personnel
    77
  - Intended Use
    77
  - Regulations and Approvals
    77
  - Personal Safety
    78
  - Fire Safety
    78
  - Grounding
    79
  - Action in the Event of a Malfunction
    79
  - Disposal
    79
    
    Nordson Corporation
    79
- Description
  
  81
  - Introduction
    81
  - Specifications
    82
  - Equipment Label
    82
    
    Controller Certification Label
    82
- System Setup
  
  83
  - Rail Mount Installation
    83
  - System Connections
    84
    
    System Diagram
    84
    
    Controller Connections
    85
    
    Nordson Corporation
    85
- Operation
  
  87
  - European Union, ATEX, Special Conditions for Safe Use
    87
  - Daily Operation
    87
    
    Initial Startup
    88
    
    Startup
    88
    
    Standby Button
    89
    
    Factory Set Presets
    90
  - Using the Controller Interface
    90
    
    Interface Components
    90
    
    Changing a Factory Configured Preset or Setpoint Value
    91
    
    Nordson Corporation
    91
    
    Presets
    91
    
    Programming or Changing a Preset
    91
    
    Electrostatic Settings
    92
    
    Select Charger Mode
    92
    
    Custom Mode
    93
    
    Classic Mode
    94
    
    Help Codes
    96
    
    Assist Air Setting, Fast Flow Setting, and Software Versions
    97
    
    Nordson Corporation
    97
    
    HD Powder Flow Settings
    98
    
    Powder Flow Settings
    98
    
    XT Powder Flow Settings
    99
    
    Color Change Purge
    103
    
    HDLV System Purge
    103
    
    Nordson Corporation
    103
    
    Color-On-Demand (COD) System Purge
    105
  - Controller Configuration
    106
    
    Opening the Function Menu and Setting Preferences
    106
    
    Nordson Corporation
    109
  - HD System Shutdown
    112
  - XT System Shutdown
    112
  - Maintenance
    113
- Troubleshooting
  
  115
  - Help Code Troubleshooting
    115
    
    Clearing Help Codes
    115
    
    Nordson Corporation
    115
    
    Viewing Help Codes
    115
    
    Help Code Troubleshooting Chart
    116
    
    Nordson Corporation
    121
  - General Troubleshooting Chart
    122
  - Re-Zero Procedure
    127
  - Conveyance Air Flow Verification for HD
    127
    
    Nordson Corporation
    127
  - Wiring Diagram
    129
- Repair
  
  131
  - Interface Module Repair
    131
- Parts
  
  133
  - Introduction
    133
    
    Nordson Corporation
    133
  - Controller Parts
    134
    
    Controller Exploded View
    134
    
    Controller Parts List
    135
    
    Contact Us
    138
    
    Nordson Corporation
    139
Table of Contents

141
- Safety
  
  143
  - Introduction
    143
  - Qualified Personnel
    143
  - Intended Use
    143
  - Regulations and Approvals
    143
  - Personal Safety
    144
  - Fire Safety
    144
  - Grounding
    145
  - Action in the Event of a Malfunction
    145
  - Disposal
    145
    
    Nordson Corporation
    145
- Description
  
  147
  - Introduction
    147
  - Specifications
    148
  - Equipment Labels
    148
    
    Applicator Certification Label
    148
- Setup
  
  149
  - System Connections
    149
    
    Spray Gun Installation
    150
- Operation
  
  151
  - European Union, ATEX, Special Conditions for Safe Use
    151
    
    Nordson Corporation
    151
  - System Operation
    152
  - Spray Gun Operation
    152
    
    Changing Presets with the Settings Trigger
    152
    
    Changing Powder Flow with the Settings Trigger
    153
    
    Purging the Spray Gun
    153
  - Electrode Air Wash Operation
    154
  - Daily Operation
    154
    
    Initial Startup
    154
    
    Standby Button
    154
    
    Startup
    154
    
    Changing Flat Spray Nozzles
    155
    
    Converting from Flat Spray Nozzles to Conical Nozzles
    156
    
    Changing Deflectors or Conical Nozzles
    157
    
    Nordson Corporation
    157
    
    Installing the Optional Pattern Adjuster Kit
    158
  - Shutdown
    158
  - Maintenance
    158
    
    Maintenance Procedures
    159
    
    Recommended Cleaning Procedure for Powder Contact Parts
    159
- Repair
  
  161
  - Spray Gun Repair
    161
    
    Display Module Installation
    162
    
    Display Module Removal
    162
    
    Display Module Replacement
    162
    
    Nordson Corporation
    163
    
    Gun Disassembly
    164
    
    Power Supply and Powder Path Replacement
    164
    
    Power Supply Replacement
    165
    
    Powder Path Installation
    166
    
    Powder Path Removal
    166
    
    Gun Re-Assembly
    168
    
    Cable Removal
    169
    
    Cable Replacement
    169
    
    Nordson Corporation
    169
    
    Cable Installation
    170
    
    Switch Removal
    170
    
    Trigger Switch Replacement
    170
    
    Switch Installation
    171
- Troubleshooting
  
  173
  - Spray Gun Power Supply Resistance Test
    174
  - Electrode Assembly Resistance Test
    175
    
    Nordson Corporation
    175
  - Gun Cable Continuity Test
    176
- Parts
  
  177
  - Introduction
    177
    
    Reference Documentation
    177
  - Spray Gun Parts
    178
    
    Spray Gun Parts List
    179
    
    Nlightent
    181
    
    Nordson Corporation
    181
    
    Cross Cut Nozzles
    182
    
    Flat Spray Nozzles
    182
    
    45-Degree Corner-Spray Nozzle
    183
    
    45-Degree In-Line Flat-Spray Nozzle
    183
    
    Conical Nozzle and Deflectors
    184
    
    Conical Nozzle Kit (Shipped with Gun)
    184
    
    Conical Nozzle, Deflectors and Electrode Assembly Parts
    184
    
    Conical Electrode Assembly
    185
    
    XD Electrode Support
    185
    
    Ion Collector Kit
    186
    
    Lance Extensions
    186
    
    Pattern Adjuster Kit
    186
    
    Ion Collector Components for Lance Extensions
    187
    
    Nordson Corporation
    187
    
    Powder Hose and Air Tubing
    187
    
    Contact Us
    190
Table of Contents

191
- Nordson Corporation
  193
- Safety
  
  195
  - Introduction
    195
  - Qualified Personnel
    195
  - Intended Use
    195
  - Regulations and Approvals
    195
  - Personal Safety
    196
  - Fire Safety
    196
  - Grounding
    197
  - Action in the Event of a Malfunction
    197
  - Disposal
    197
- Description
  
  199
  - Introduction
    199
    
    Nordson Corporation
    199
  - Specifications
    200
    
    Pump Control Unit Certification Label
    202
  - Encore HD Pump
    203
    
    HD Pump Components
    204
    
    Nordson Corporation
    205
    
    Pumping
    206
    
    Theory of Operation
    206
    
    Purging
    208
    
    Pump Control Manifold Components
    210
    
    Nordson Corporation
    211
- Installation
  
  213
  - Pump Control Unit Mount
    213
  - Interconnect Cable Connection
    215
  - System Connections
    216
    
    System Diagram
    216
    
    Nordson Corporation
    217
    
    Pump Control Unit Connections
    218
    
    Spray Gun Cable
    219
    
    Spray Gun Connections
    219
    
    Air Tubing and Powder Tube
    220
    
    Bundling Tubing and Cable
    221
    
    Main System Air and Electrical Connections
    222
    
    Main System Air Supply
    222
    
    Nordson Corporation
    223
    
    Standalone, Rail Mount, and Wall Mount System Air Supply
    223
    
    Encore HD Powder Pump Hose
    224
    
    Flexible 8-MM OD Tubing
    224
    
    Standard 8-MM OD Poly Tubing
    224
    
    Pump Adapter Installation
    225
    
    Electrical Connections
    226
  - System Ground
    226
    
    Mobile Systems
    226
    
    Wall / Rail Mount Systems
    226
- Operation
  
  227
  - European Union, ATEX, Special Conditions for Safe Use
    227
  - Maintenance
    228
- Troubleshooting
  
  229
  - Nordson Corporation
    229
  - Pump Troubleshooting
    230
    
    Pump Port Functions
    231
  - Manifold Troubleshooting
    232
    
    Solenoid and Flow Control Valve Functions
    233
  - Re-Zero Procedure
    234
  - Controller Interconnect Cable Test
    234
- Repair
  
  235
  - Nordson Corporation
    235
  - Removing Panel Assembly
    236
  - Sub-Panel Components
    237
  - Regulator Adjustment
    237
  - Iflow Module Repair
    238
    
    Testing Iflow Modules
    238
    
    Proportional Valve Cleaning
    239
    
    Proportional Valve Replacement
    239
    
    Solenoid Valve Replacement
    239
  - Vibrator Motor Replacement
    241
    
    Nordson Corporation
    241
  - Fluidizing Tube Replacement
    242
    
    Pump Disassembly
    244
    
    Pump Assembly
    246
    
    Nordson Corporation
    247
    
    Pinch Valve Removal
    249
    
    Pinch Valve Replacement
    249
    
    Pinch Valve Installation
    250
- Parts
  
  253
  - Introduction
    253
    
    Nordson Corporation
    253
    
    Using the Illustrated Parts List
    253
    
    Panel Assembly
    256
    
    Iflow Module
    258
    
    Manifold Assembly
    259
    
    Nordson Corporation
    259
    
    Pump
    261
    
    Spare Parts
    263
    
    Powder Hose and Air Tubing
    264
    
    Wall/Rail Mount System
    264
    
    Miscellaneous Options
    265
    
    Nordson Corporation
    265
- Wiring Diagrams
  
  267
  - Nordson Corporation
    271

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