Nilfisk-Advance CS7000 Fuel Cell EcoFlex Manuals

Manuals and User Guides for Nilfisk-Advance CS7000 Fuel Cell EcoFlex. We have 4 Nilfisk-Advance CS7000 Fuel Cell EcoFlex manuals available for free PDF download: Service Manual, Installation Instructions, How-To Manual

Nilfisk-Advance CS7000 Fuel Cell EcoFlex Service Manual (440 pages)

Brand: Nilfisk-Advance | Category: Floor Machine | Size: 46 MB

Service Manual
1
Table of Contents
2
General Information

13
- General Machine Description
  13
- Service Manual Purpose and Application
  13
- Revision History
  13
- Other Reference Manuals and Information Sources
  14
  - Nilfisk-Advance Publications
    14
  - Engine Manufacturers' Technical Manuals
    15
- Conventions
  15
- Parts and Service
  15
- Nameplate
  15
- Cautions and Warning Symbols
  16
- General Safety Instructions
  16
- Hopper Prop Rod
  18
  - To Engage the Hopper Prop Rod
    18
  - To Disengage the Hopper Prop Rod
    18
- Jacking the Machine
  19
- Transporting the Machine
  19
- Towing the Machine
  20
- Diagnostic and Service Tools
  21
- Technical Specifications
  22
  - General Specifications
    22
  - Fastener Torque Specifications
    25
  - Overall Dimensions
    26
- Maintenance
  27
- PM Checklist
  33
- Machine Controls
  35
  - Control Panel - General Layout
    35
  - Miscellaneous Controls
    35
  - Miscellaneous Indicators
    36
  - Scrub Controls
    37
  - Scrub Indicators
    38
  - Sweep Controls
    38
  - Sweep Indicators
    39
  - Hopper Controls
    40
- LCD Displays
  40
  - General Displays
    40
    
    Battery Machine
    40
    
    LPG Machine
    40
    
    Diesel Machine
    41
    
    Broom Adjustment (Battery, LPG and Diesel)
    41
    
    Battery Charge Indicator
    41
  - Fault, Caution and Warning Displays
    42
    
    Fault Displays
    42
    
    Caution Displays
    42
    
    Warning Displays
    43
- Steering Wheel
  44
- Foot Pedals
  44
Chassis System

45
- Component Locations - Battery Machine (Major Components)
  45
- Component Locations - LPG and Diesel Machine (Major Components)
  46
Control System

47
- Functional Description
  47
  - CAN Bus Circuit
    48
  - CAN BUS Message Routing
    49
    
    Control Panel
    49
    
    Main Machine Controller
    49
    
    Drive Controller
    49
    
    Steering Controller
    50
- Component Locations
  51
- Troubleshooting
  52
  - Fault Codes
    52
  - Fault Code Table (Main Machine Controller)
    53
  - Hidden Menus
    57
    
    Configuration Display
    57
    
    Configuration Menu
    59
    
    User Options Menu
    63
- Service Mode
  68
  - To Operate
    71
  - Control Panel Leds All Stay Lit - CAN Bus Problems
    75
- Removal and Installation
  76
  - Main Machine Controller
    76
  - Control Panel
    77
- Specifications
  78
  - Shop Measurements - Main Machine Controller
    78
    
    J2 Connector (White)
    78
    
    J3 Connector (Gray)
    79
    
    J7 Connector (Black)
    81
Dust Control/Dustguard™ Systems

83
Electrical System

101
- Functional Description
  101
  - Overview
    101
  - Wiring Harnesses
    104
  - Circuit Protection
    105
  - Current Sensors
    105
  - Volt Alternator (Generator)
    105
  - Lighting
    105
  - Low Voltage Cutout
    106
  - 42 Volt Generator
    106
  - Headlights
    107
    
    Incandescent Headlights
    107
    
    LED Headlights
    107
- Component Locations
  108
- Electrical Panel Contactor/Relay Location
  110
- Harness to Harness Connector Locations
  111
- Connector Pin-Outs
  112
  - Component ID to Connector ID Look up Table
    112
- Wiring Connections
  134
  - K14 Safety Relay and K15 Auxiliary Relays
    134
  - Early Style K14 Safety Relay
    134
    
    Early Style K15 Auxiliary Relay
    134
    
    Late Style K14 Safety Relay and K15 Auxiliary Relay
    135
- Maintenance and Adjustments
  136
  - Charging the Battery (Battery Model)
    136
  - Generator Drive Belt
    136
- Troubleshooting
  136
- Removal and Installation
  137
  - 42 Volt Generator Drive Belt
    137
  - 42 Volt Generator
    139
  - Generator Drive Belt Tensioner
    139
  - Head Light Bulb - Standard 12V Halogen
    140
- Specifications
  141
  - Battery (Battery Model)
    141
  - Low Voltage Cut out
    141
  - Battery Run Time (Battery Powered Machine)
    141
  - Current Sensors
    142
- Wiring Diagrams
  146
- LEV Engine Side Wiring 56511576_REV_A_LEV_ENG Sheet 1 of 1
  156
Engine System - LPG

157
- Functional Description
  157
  - Circuit Descriptions
    158
    
    Ignition System
    158
    
    Engine Starter Control
    160
  - Throttle Control Modes
    161
    
    Ignition off
    161
    
    Ignition on
    162
    
    Cranking
    163
    
    Normal Running
    164
    
    Engine RPM Control
    164
  - Normal Engine Shut off
    165
    
    Step One
    165
    
    Step Two
    166
    
    Engine Overheat Shutdown
    167
    
    Lost Oil Pressure Shutdown
    168
- Component Locations
  169
- Maintenance and Adjustments
  173
  - Maintenance Checklist
    173
  - Change Engine Oil and Oil Filter
    174
  - Change Engine Coolant
    175
  - Inspect Air Filter
    175
  - Replace Air Filters
    175
- Troubleshooting
  176
- Removal and Installation
  180
  - Engine RPM Sensor Installation
    180
  - Engine Assembly
    180
- Specifications
  181
  - Fuel System
    181
  - Engine Oil
    181
  - Engine Coolant
    181
  - Shop Measurements
    181
    
    Ignition System
    181
    
    Spark Controller Measurements
    182
    
    Governor Control System
    182
    
    Woodward L Series Actuator Measurements
    182
    
    Fuel System
    183
    
    Engine
    183
- Special Tools
  184
Engine System - LPG LEV

185
- Functional Description
  185
  - Circuit Descriptions
    186
    
    Engine Starter Control
    186
    
    Engine RPM Control
    187
  - Normal Engine Shut off
    187
  - Engine Protection Modes
    187
- Component Locations
  188
- Maintenance and Adjustments
  190
  - Maintenance Checklist
    190
  - Change Engine Oil and Oil Filter
    190
  - Change Engine Coolant
    190
  - Inspect Air Filter
    191
  - Replace Air Filters
    191
- Troubleshooting
  192
- Engine Management System
  192
  - Checking Spark
    192
  - Checking LPG Primary Pressure
    193
- Removal and Installation
  194
  - Engine Assembly
    194
- Specifications
  195
  - Fuel System
    195
  - Engine Oil
    195
  - Engine Coolant
    195
  - Shop Measurements
    195
    
    Ignition System
    195
    
    Fuel System
    196
    
    Engine
    196
- Special Tools
  197
Engine System - Petrol (Gasoline)

199
- Functional Description
  199
  - Kubota WG972-GL-E3-NFK-1 Petrol (Gasoline)
    199
  - Circuit Descriptions
    200
    
    Ignition System
    200
    
    Engine Starter and Carburetor Choke Control
    202
  - Throttle Control Modes
    203
    
    Ignition off
    203
    
    Ignition on
    204
    
    Cranking
    205
    
    Normal Running
    206
    
    Engine RPM Control
    206
  - Normal Engine Shut off
    207
    
    Engine Overheat Shutdown
    208
    
    Lost Oil Pressure Shutdown
    209
- Component Locations
  210
- Maintenance and Adjustments
  214
  - Maintenance Checklist
    214
  - Change Engine Oil and Oil Filter
    215
  - Change Engine Coolant
    215
  - Inspect Air Filter
    216
  - Replace Air Filters
    216
- Troubleshooting
  217
- Removal and Installation
  220
  - Engine RPM Sensor Installation
    220
  - Engine Assembly
    220
- Specifications
  221
  - Engine Oil
    221
  - Engine Coolant
    221
  - Shop Measurements
    221
    
    Ignition System
    221
    
    Spark Controller Measurements
    222
    
    Governor Control System
    222
    
    Woodward L Series Actuator Measurements
    222
    
    Fuel System
    223
    
    Engine
    223
- Special Tools
  224
Engine System, Diesel

225
- Functional Description
  225
  - Engine Starter Control
    225
  - Fuel Pump Control
    226
  - Engine Protection
    227
    
    Over Temperature Shutdown
    228
    
    Low Oil Pressure Shutdown
    229
  - Engine RPM Control
    230
  - Glow Plug Control
    232
- Component Locations
  233
- Maintenance and Adjustments
  236
  - Diesel Engine Maintenance Schedule
    236
  - Change Engine Oil and Oil Filter
    237
  - Change Engine Coolant
    237
  - Replace Fuel Filter
    237
  - Bleed Fuel System
    238
  - Inspect Air Filter
    238
  - Replace Air Filters
    239
- Troubleshooting
  240
- Removal and Installation
  245
  - Engine RPM Sensor Installation
    245
  - Engine Assembly
    245
- Specifications
  246
  - Fuel Pump
    246
  - Glow Plugs
    246
  - Engine Compression
    246
  - Engine Oil Capacity
    246
  - Engine Oil Type
    246
  - Engine Oil Viscosity
    247
  - Cooling System
    247
    
    Engine Coolant
    247
    
    Radiator Cap
    247
  - Shop Measurements
    247
    
    Engine RPM Sensor
    247
    
    Actuator
    247
    
    Engine Compression
    248
    
    Fuel System Return Fuel Flow
    248
    
    Starter
    248
    
    Glow Plug Relay
    248
- Special Tools
  249
Hopper System

250
- Functional Description
  250
  - Overview
    250
  - Hopper System Wiring Diagram
    251
  - Hopper Hydraulic System Circuit Details
    252
    
    Hopper at Rest
    252
    
    Hopper Being Raised
    252
    
    Hopper Being Lowered
    253
  - Circuit Description
    253
- Component Locations
  254
  - Upper and Lower Hopper
    254
  - Hydraulic Power Pack Assembly
    255
  - Hopper Dump Door
    256
  - Hopper Dump Door Actuator
    256
  - Dump Door Extend and Retract Limit Switches
    256
  - Hopper Interlock Switch
    257
  - Hopper Prop Rod and Pull Rod
    257
- Troubleshooting
  258
- Removal and Installation
  260
- Specifications
  277
Options and Accessories

278
Recovery System

288
- Functional Description
  288
  - Overview
    288
  - Recovery System Wiring Diagram
    289
  - Circuit Description
    290
- Component Locations
  291
  - Recovery Tank
    291
  - Recovery Tank Cover and Debris Basket
    291
  - Vacuum Fan Cover Assembly
    292
  - Vacuum Motors
    292
  - Float Cage and Ball Assemblies
    292
- Maintenance and Adjustments
  293
  - To Clean the Vacuum Filter and Filter Screen
    293
  - To Clean the Debris Basket
    294
- Troubleshooting
  295
- Removal and Installation
  296
- Specifications
  300
- Special Tools
  300
Scrub System

301
- Functional Description
  301
  - Overview
    301
  - Scrub Pressure Control
    301
  - Scrub System Wiring Diagram
    302
  - Circuit Description
    303
    
    The Following Conditions Must be Met for the Scrub System to Operate
    303
    
    Scrub Deck Actuator Motor
    303
    
    Brush Current Sensor
    304
- Component Locations
  304
  - Scrub Motor Assemblies
    304
  - Right Scrub Arm Gas Spring and Lever Arm Bracket
    304
  - Side Squeegee Assemblies
    305
  - Scrub Deck Actuator
    305
- Maintenance and Adjustments
  306
  - To Replace a Leading Deck Blade
    306
  - To Replace a Trailing Deck Blade
    306
- Troubleshooting
  307
- Removal and Installation
  308
- Specifications
  316
- Special Tools
  317
Solution System

318
Squeegee System

344
- Functional Description
  344
  - Overview
    344
  - Squeegee System Wiring Diagram
    344
  - Circuit Description
    345
- Component Locations
  345
- Maintenance and Adjustments
  346
- Troubleshooting
  350
- Removal and Installation
  351
- Specifications
  353
- Special Tools
  353
Steering System

354
- Functional Description
  354
  - Summary
    354
    
    Steering Wheel Rotation Sensor
    354
    
    Steering Actuator
    355
    
    Steering Travel Limit Switches
    356
  - Steering Controller
    356
  - Steering System Wiring Diagram
    357
  - Circuit Description
    358
- Component Locations
  362
- Maintenance and Adjustments
  363
- Troubleshooting
  363
- Removal and Installation
  369
  - Steering Wheel Assembly
    369
  - Steering Wheel Rotation Sensor
    370
  - Steering Controller
    373
  - Steering Actuator
    373
- Specifications
  375
  - Shop Measurements
    375
    
    Steering Wheel Rotation Sensor Voltage Measurements
    375
    
    Steering Controller Voltage Measurements
    376
    
    J5 Connector
    376
    
    Motor U, V and W Terminal Pair Voltages
    377
    
    Motor U, V and W Terminal Pair Frequency
    377
    
    System Current Draw
    377
    
    Steering Contactor
    377
    
    Safety Relay
    377
- Special Tools
  377
Sweep System, Main

378
- Functional Description
  378
  - Overview
    378
  - Main Sweep System Wiring Diagram
    379
  - Circuit Description
    380
    
    The Following Conditions Must be Met for the Main Sweep System to Operate
    380
    
    Main Broom Actuator Motor
    380
    
    Broom Current Sensor
    381
- Component Locations
  381
  - Main Broom and Drive Components
    381
- Maintenance and Adjustments
  382
  - To Adjust the Main Broom Height
    382
  - To Adjust the Main Broom Tilt
    383
- Inspecting/Replacing Main Broom Motor Carbon Brushes
  384
- Troubleshooting
  387
- Removal and Installation
  388
- Specifications
  393
Sweep System, Side Broom

394
- Functional Description
  394
  - Overview
    394
  - Side Broom System Wiring Diagram
    395
    
    Side Broom Actuator Motor
    395
  - Circuit Description
    396
- Component Locations
  397
  - Side Brooms
    397
  - Side Broom Motor Assemblies
    397
  - Side Broom Actuator
    397
- Maintenance and Adjustments
  398
  - To Remove and Reinstall a Side Broom
    398
- Inspecting/Replacing Side Broom Motor Carbon Brushes
  399
- Troubleshooting
  401
- Removal and Installation
  402
- Specifications
  407
- Special Tools
  407
Wheel System, Traction

408
- Functional Description
  408
  - Drive Pedal
    408
- Drive Controller
  408
  - Drive Wheel Motor
    409
  - Gear Box
    409
  - Circuit Description
    409
    
    Powering up the Drive Controller
    410
    
    Drive Pedal Sensor
    410
    
    CAN Bus
    413
- Component Locations
  414
- Maintenance and Adjustments
  415
  - Drive Controller
    415
  - Drive Pedal Position Sensor
    415
  - Gear Box
    415
- Troubleshooting
  416
  - Fault Codes
    416
  - Summary of LED Display Formats
    417
  - Troubleshooting Chart
    418
  - Fault History
    428
- Removal and Installation
  429
  - Drive Pedal Assembly
    429
  - Drive Motor and Gearbox Assembly
    429
  - Drive Wheel
    433
  - Drive Controller
    433
- Specifications
  434
  - Shop Measurements
    434
    
    Drive Controller Voltage Measurements
    434
    
    Low Current 35 Pin Connector (J4)
    434
    
    Motor U, V and W Terminal Pair Voltages
    435
    
    Motor U, V and W Terminal Pair Frequency
    435
    
    System Current Draw - Driving Only with no Cleaning Functions
    436
    
    Wheel Drive Contactor
    436
- Special Tools
  436
Wheel System, Non-Traction

437
- Functional Description
  437
- Maintenance and Adjustments
  438
  - To Adjust the Brakes
    438
- Troubleshooting
  439
- Removal and Installation
  439
  - To Remove and Reinstall a Wheel
    439
  - To Remove and Reinstall a Brake and Spindle Assembly
    440

Nilfisk-Advance CS7000 Fuel Cell EcoFlex Service Manual (175 pages)

Brand: Nilfisk-Advance | Category: Blower | Size: 14 MB

Table of Contents
2
General Information

13
- General Machine Description
  13
- Service Manual Purpose and Application
  13
- Revision History
  13
- Other Reference Manuals and Information Sources
  14
  - Nilfisk-Advance Publications
    14
  - Engine Manufacturers' Technical Manuals
    15
- Conventions
  15
- Parts and Service
  15
- Nameplate
  15
- Cautions and Warning Symbols
  16
- General Safety Instructions
  16
- Hopper Prop Rod
  18
  - To Engage the Hopper Prop Rod
    18
  - To Disengage the Hopper Prop Rod
    18
- Jacking the Machine
  19
- Transporting the Machine
  19
- Towing the Machine
  20
- Diagnostic and Service Tools
  21
- Technical Specifications
  22
  - General Specifications
    22
  - Fastener Torque Specifications
    25
  - Overall Dimensions
    25
- Maintenance
  26
- PM Checklist
  33
- Machine Controls
  35
  - Control Panel - General Layout
    35
  - Miscellaneous Controls
    35
  - Miscellaneous Indicators
    36
  - Scrub Controls
    37
  - Scrub Indicators
    38
  - Sweep Controls
    38
  - Sweep Indicators
    39
  - Hopper Controls
    40
- LCD Displays
  40
  - General Displays
    40
    
    Battery Machine
    40
    
    LPG Machine
    40
    
    Diesel Machine
    41
    
    Broom Adjustment (Battery, LPG and Diesel)
    41
    
    Battery Charge Indicator
    41
  - Fault, Caution and Warning Displays
    42
    
    Fault Displays
    42
    
    Caution Displays
    42
    
    Warning Displays
    43
- Steering Wheel
  44
- Foot Pedals
  44
Chassis System

45
- Component Locations - Battery Machine (Major Components)
  45
- Component Locations - LPG and Diesel Machine (Major Components)
  46
Control System

47
- Functional Description
  47
  - CAN Bus Circuit
    48
  - CAN BUS Message Routing
    49
    
    Control Panel
    49
    
    Main Machine Controller
    49
    
    Drive Controller
    50
    
    Steering Controller
    51
- Component Locations
  52
- Troubleshooting
  53
  - Fault Codes
    53
  - Fault Code Table (Main Machine Controller)
    54
  - Hidden Menus
    57
    
    Configuration Display
    57
    
    Configuration Menu
    59
    
    User Options Menu
    61
- Service Mode
  67
  - To Operate
    68
- Troubleshooting
  72
  - Control Panel Leds All Stay Lit - CAN Bus Problems
    72
- Removal and Installation
  73
  - Main Machine Controller
    73
  - Control Panel
    74
- Specifications
  75
  - Shop Measurements - Main Machine Controller
    75
    
    J2 Connector (White)
    75
    
    J3 Connector (Gray)
    76
    
    J7 Connector (Black)
    78
Dust Control/Dustguard™ Systems

80
Electrical System

98
- Functional Description
  98
  - Overview
    98
  - Wiring Harnesses
    101
  - Circuit Protection
    102
  - Current Sensors
    102
  - Volt Alternator (Generator)
    102
  - Lighting
    102
  - Low Voltage Cutout
    103
Engine System - LPG

103
- Circuit Descriptions
  103
  - 42 Volt Generator
    103
  - Headlights
    104
    
    Incandescent Headlights
    104
    
    LED Headlights
    104
- Component Locations
  105
- Electrical Panel Contactor/Relay Location
  107
- Harness to Harness Connector Locations
  108
- Connector Pin-Outs
  109
  - Component ID to Connector ID Look up Table
    109
- Wiring Connections
  131
  - K14 Safety Relay and K15 Auxiliary Relays
    131
    
    Early Style K14 Safety Relay
    131
    
    Early Style K15 Auxiliary Relay
    131
    
    Late Style K14 Safety Relay and K15 Auxiliary Relay
    132
- Maintenance and Adjustments
  133
  - Charging the Battery (Battery Model)
    133
  - Generator Drive Belt
    133
- Troubleshooting
  133
- Removal and Installation
  134
  - 42 Volt Generator Drive Belt
    134
  - 42 Volt Generator
    136
  - Generator Drive Belt Tensioner
    136
  - Head Light Bulb - Standard 12V Halogen
    137
- Specifications
  138
  - Battery (Battery Model)
    138
  - Low Voltage Cut out
    138
  - Battery Run Time (Battery Powered Machine)
    138
  - Current Sensors
    139
- Wiring Diagrams
  143
Engine System, Diesel

157
- Engine Starter Control
  158
- Fuel Pump Control
  159
- Engine Protection
  159
- Engine Rpm Control
  162
- Glow Plug Control
  164
- Diesel Engine Maintenance Schedule
  168
- Change Engine Oil and Oil Filter
  169
- Change Engine Coolant
  169
- Replace Fuel Filter
  169
- Bleed Fuel System
  170
- Inspect Air Filter
  170
- Replace Air Filters
  171
- Cranks but Does Not Start
  172
- Compression Test
  175

Nilfisk-Advance CS7000 Fuel Cell EcoFlex Installation Instructions (3 pages)

FUEL CELL MODULE USER INTERFACE PANEL INSTALLATION

Brand: Nilfisk-Advance | Category: Floor Machine | Size: 0 MB

Nilfisk-Advance CS7000 Fuel Cell EcoFlex How-To Manual (3 pages)

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Nilfisk-Advance CS7000 Fuel Cell EcoFlex Service Manual (440 pages)

Table of Contents

General Information

Chassis System

Control System

Dust Control/Dustguard™ Systems

Electrical System

Engine System - LPG

Engine System - LPG LEV

Engine System - Petrol (Gasoline)

Engine System, Diesel

Hopper System

Options and Accessories

Recovery System

Scrub System

Solution System

Squeegee System

Steering System

Sweep System, Main

Sweep System, Side Broom

Wheel System, Traction

Wheel System, Non-Traction

Nilfisk-Advance CS7000 Fuel Cell EcoFlex Service Manual (175 pages)

Table of Contents

General Information

Chassis System

Control System

Dust Control/Dustguard™ Systems

Electrical System

Engine System - LPG

Engine System, Diesel

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