Mold-Masters TempMaster M1 Plus Series Manuals

Mold-Masters TempMaster M1 Plus Series Manuals

Manuals and User Guides for Mold-Masters TempMaster M1 Plus Series. We have 1 Mold-Masters TempMaster M1 Plus Series manual available for free PDF download: User Manual

Mold-Masters TempMaster M1 Plus Series User Manual

Mold-Masters TempMaster M1 Plus Series User Manual (122 pages)

Brand: Mold-Masters | Category: Controller | Size: 6 MB

Table of Contents

Table of Contents
5
Section 1 - Introduction

10
- Intended Use
  10
- Release Details
  10
- Warranty Details
  10
- Returned Goods Policy
  10
- Movement or Resale of Mold-Masters Products or Systems
  10
- Copyright
  11
- Units of Measure and Conversion Factors
  11
Section 2 - Global Support

13
- Corporate Offices
  13
- International Representatives
  14
Section 3 - Safety

15
- Introduction
  15
- Safety Hazards
  16
- Operational Hazards
  19
- General Safety Symbols
  21
- Wiring Check
  22
- Lockout Safety
  23
- Electrical Lockout
  24
  - Energy Forms and Lockout Guidelines
    25
- Grounded Earth Connection
  26
- Disposal
  26
- M1 Plus Controller User Hazards
  27
  - Operational Environment
    27
Section 4 - Overview

29
- Specification
  29
- The Controller Cabinet
  30
  - Controller Modules
    30
  - Thermocouple Inputs
    30
  - Central Processor Units (Cpus)
    30
  - Output Triacs
    30
  - Power Supply
    30
- Screen Layout
  31
- Main Page
  32
  - Monitoring
    32
- Main Page - Display Options
  33
- Main Page - Start, Stop and more Options
  34
- More
  35
- The User Interface
  37
Section 5 - Setup

38
- Introduction
  38
- Setup the Console
  39
  - Create a First Tool
    39
  - Setup Tool Parameters
    39
  - Configure System Settings
    39
  - Setup Operating Parameters
    39
- Create the First Tool
  39
- Cards that May be Detected
  40
- Configure the Control Cards
  41
  - Set Zone Types
    41
- Preconfigured Setup Values
  42
- Configure the Controller
  43
- Global Parameters
  44
- Save the Configured Settings
  46
- Set the Tool Parameters
  47
- Tool Parameters
  48
- Set the Operating Parameters
  50
  - Choose Zones
    50
  - Set Probe and Manifold Temperatures
    51
  - Save Settings to the Tool Bank
    53
  - Setup Other Utilities
    53
  - Utilities Parameters
    54
- Password Security
  57
  - Edit the System Password
    57
  - Edit the User Password
    57
  - Set the Password Timer
    57
  - Password Override
    57
- Password Options
  58
  - Password Enabled
    58
  - Password Disabled
    58
  - Password Active Times
    58
- Password Application Table
  59
- Configure a Printer
  60
- More Utilities Function Buttons
  61
  - Export
    61
  - Exit
    61
  - Quad IO
    61
Section 6 - Operation

62
- Isolate the Controller
  62
  - Switch on
    62
  - Switch off (Shutdown)
    62
- Control Modes for All Zones
  63
- Change or Set Zone Temperatures
  65
- Change Modes
  66
- Control for Individually Selected Zones
  67
- More about Boost Mode
  67
  - Manual Boost Display
    67
- Remote Boost Display
  68
- More about Zone Slaving
  68
- Purge Function
  68
  - Mechanical Purge
    68
  - Chemical Purge
    69
  - Configure Purge Parameters
    70
  - Preset Purge Parameters
    70
  - Record a Color Purge Cycle
    71
- Check Zone Settings
  71
- Graph a Zone's Past Performance
  72
- Alarms
  74
  - Mode Window
    74
  - Status Window
    75
  - Identify Zone Alarms
    75
  - Beacon and Sounder Extension
    76
- Card Indicators
  76
- Training and Demonstration Mode
  76
  - About Demo Mode
    76
  - Select Demo Mode
    77
  - Deselect Demo Mode
    78
- Use the Toolstore Page
  79
- Create a New Tool
  80
- Rename an Existing Tool
  81
- Load Tool Settings Locally
  83
- Save Tool Settings (Remotely)
  84
  - Overwrite with Saved Settings
    84
  - Save Old and New Settings
    85
- Delete a Tool
  86
- Backup Tool Settings
  87
  - Backup All Tools
    87
  - Backup One Selected Tool Setting
    88
- Restore Tool Settings
  89
  - Restore All Tools
    89
  - Restore a Single Tool
    90
- QCIO - 4-Channel Input / Output Card
  91
  - Inputs
    91
  - Outputs
    92
  - Default Input / Output Selection and Connector Pin Table
    93
Section 7 - Maintenance

94
- Print out Facility
  94
- Export Facility
  95
- Check Touchscreen Alignment
  97
- Self Diagnostic Tests
  98
  - Change Test Parameters
    99
- Run a Self Diagnostic Test
  99
- System Diagnosis Results
  101
- Interpret the Test Results
  101
  - Satisfactory Test
    101
  - Unsatisfactory Test
    101
  - Service and Repair the Controller
    103
    
    Replacement Parts
    103
    
    Cleaning and Inspection
    103
  - Upgrade the Software
    103
    
    Preparation
    103
    
    Procedure
    104
  - Fuses and Overcurrent Protection
    104
    
    Replacement Fuses
    104
    
    Supplementary Fuses
    104
    
    Controller Card Fuses
    105
Section 8 - Troubleshooting

106
- Individual Controller Card Diagnostics
  106
- Fault and Warning Messages
  107
- System Warning Messages
  110
- Other Issues
  110
Section 9 - Hot Runner Controller Wiring Details

114
- Three Phase Designation - Star / Delta Option
  114
  - Set Power Rail to Star Configuration
    115
  - Set Power Rail to Delta Configuration
    116
- Filter Option
  117
- Alarm Output / Auxiliary Input
  117
- USB Port
  117
- Standard Tool Connections
  118
- Touchscreen Schematic
  120
Index

121

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