Mold-Masters M2 Manuals

Manuals and User Guides for Mold-Masters M2. We have 1 Mold-Masters M2 manual available for free PDF download: User Manual

Mold-Masters M2 User Manual

Mold-Masters M2 User Manual (179 pages)

TempMaster series with TS/KTS Console

Brand: Mold-Masters | Category: Controller | Size: 9 MB

Table of Contents

Table of Contents
4
Section 1 - Introduction

8
- Intended Use
  8
- Audience
  8
- Required USER Skills
  8
- Release Details
  8
Section 2 - Global Support

9
Section 3 - Safety Instructions

12
- Safety Notices - an Explanation
  12
- WHERE to USE this Equipment
  12
  - Mold Heating
    13
Section 4 - Overview

14
- Specification
  14
- HOW to Isolate the Controller
  15
  - Switching on
    15
  - Mold Heating
    15
- Switching off (the Controller)
  16
- Screen Layout and Navigation
  17
- Display Page - OTHER Symbols and WHAT They MEAN
  19
- Display Page - Monitoring (KTS Screen)
  20
- Display Page - Monitoring (TSA2 WIDE Screen)
  22
- Display Page - Automatic Resizing for FEWER Zones
  24
  - Big Panels
    24
  - MEDIUM Panels
    24
  - Normal Panels
    24
- Display Page - MONITOR (Zoom)
  25
- Display Page - START, STOP and more
  26
- More
  29
  - Easyview
    29
  - Graph Page
    29
  - THE Toolstore Page
    29
  - THE Picture Page
    30
  - THE Utilities Page
    30
  - THE Testing Page
    31
  - THE SETUP Page
    31
Section 5 - Setup

33
- Stages Included in Setting up a Console
  34
  - Create a FIRST Tool
    34
  - SET up Tool PARAMETERS
    34
  - Configure System Settings
    34
  - SET up Operating PARAMETERS
    34
- Create a FIRST Tool
  35
- SETUP Page - Cards that May be Detected
  36
- PRE-Configured SETUP Values
  37
- HOW to Configure the Control Cards
  38
- SET the Tool PARAMETERS
  40
- THE Tool PARAMETERS
  41
- Configure the Tool & System Settings
  44
- THE Tool Settings
  45
- THE System Settings
  50
- SET Operating PARAMETERS
  53
- SAVE Everything to a Tool Bank
  59
- SET up Easyview
  60
- PASSWORDS and USER Access Explained
  63
  - SET up USER Access
    64
  - Configure USERS
    66
  - List Current USERS
    67
  - User Admin Options
    68
  - Configure USER Limitations
    69
- Melt Leakage Detection
  70
  - Configuring AUTO Leakage Detection
    70
- Set Time and Date
  72
- Utilities - Energy Page
  73
- PRINT Page
  74
- EVENT Log and Export
  75
Section 6 - Operation

76
- Log in
  77
  - Log out
    77
- Control MODES for All Zones
  78
  - Control for Individually Selected Zones
    79
- MORE about Using Boost
  80
- USE Display Page to Change TEMPERATURES
  81
- USE the Display Page to Change MODES
  82
- MORE about Slaving Zones
  83
- About Easyview Page
  84
- USE Easyview to Change TEMPERATURES
  85
- USE Easyview to Change MODES
  86
- Purge Sequence
  87
- PRE-SET Purge PARAMETERS
  88
- Check Zone PAST Performance (Graph)
  89
  - Inspecting the Last 5 or 30 MINUTES
    89
  - Inspecting the Last 24 HOURS
    90
- THE EVENT Log Page
  91
  - Beacon and SOUNDER Extension
    95
- Training and DEMONSTRATION MODE
  96
  - About DEMO MODE
    96
  - Select DEMO MODE
    96
  - DE-Select DEMO MODE
    97
- Tool STORE Page
  98
- Create a NEW Tool
  99
- RENAME a USED Tool
  103
- Load Tool Settings (Locally)
  104
  - Load Tool Settings (Remotely)
    104
- SAVE Tool Settings
  105
  - OVER-Writing the Last Settings with NEW SAVED Settings
    105
  - SAVE MODIFIED Settings, WITHOUT Losing Existing ONES
    106
- Delete a Tool
  107
- Back-UP Tool Settings
  108
  - TO SAVE (Backup) All the Tools
    108
  - TO SAVE (Backup) ONE Selected Tool Setting
    109
- RESTORE Tool Settings
  110
  - TO RESTORE All the Tools
    110
  - TO RESTORE a Single Tool
    111
- Sequence Tools and Settings
  112
  - Setting an Example STARTUP Sequence for this Example
    113
- THE Picture Page
  114
  - TO VIEW an Image
    114
  - TO Load a NEW Image
    115
  - TO SAVE an Image
    117
  - TO Delete an Image
    118
- THE 4-Channel INPUT/OUTPUT Card
  119
  - Display Page
    119
  - Quad Watchdog TIMER
    120
  - Inputs
    120
- Outputs
  121
- Default INPUT/OUTPUT Selection and Connector PIN Table
  122
- HOW to USE the IO5 Card for REMOTE Tool Selection
  123
- Dynamic REMOTE Tool Load Process
  124
Section 7 - Maintenance

125
- PRINT out Facility (to PRINTER)
  126
  - OPTION 1 - a Screen Picture
    126
  - OPTION 2 - Table FORMAT
    126
- PRINT out to File
  127
- Export Facility
  129
- Self Diagnostic TESTS
  131
  - Why You May NEED to Change Your TEST PARAMETERS
    131
- HOW to RUN a Self Diagnosis TEST
  132
  - TO Select some Zones
    132
  - TO Select Every Zone
    132
- System Diagnosis Results
  134
- HOW to INTERPRET the TEST Results
  134
  - Satisfactory TEST
    135
  - Unsatisfactory TEST
    135
  - Replacement PARTS
    136
  - Cleaning and Inspection
    136
- HOW to Upgrade the Console SOFTWARE
  137
  - Preparation
    137
  - Procedure
    137
Section 8 - Troubleshooting

138
- Fault and Warning Messages
  138
- System Warning Messages
  141
- Individual Controller Card Diagnostics
  141
- Touchscreen - Removal and Reconnection
  142
  - Removing a Console
    142
  - Reconnecting a Console
    143
- OTHER Problems with the Tool
  144
- M2 Fuses
  146
  - Replacement FUSES
    146
Appendix A - HRC Wiring Details

147
Appendix B - Optional Cards

151
Appendix C - Network Information

152
Appendix D - Water Manifolds

156
Appendix E - Sequence Valve Gate

162

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