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Big Blue Duo Air Pak 800X
Miller Big Blue Duo Air Pak 800X Manuals
Manuals and User Guides for Miller Big Blue Duo Air Pak 800X. We have
1
Miller Big Blue Duo Air Pak 800X manual available for free PDF download: Owner's Manual
Miller Big Blue Duo Air Pak 800X Owner's Manual (102 pages)
Brand:
Miller
| Category:
Welding System
| Size: 4 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Signification des Symboles
11
Dangers Relatifs au Soudage à L'arc
11
Dangers Existant en Relation Avec le Moteur
13
Dangers Liés à L'air Comprimé
14
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
15
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives aux CEM
17
Section 3 − Definitions
18
Additional Safety Symbols and Definitions
18
Miscellaneous Symbols and Definitions
20
Section 4 − Specifications
22
Serial Number and Rating Label Locations
22
Weld, Power, and Engine Specifications
22
Air Compressor Specifications
22
Environmental Specifications
22
Dimensions, Weights, and Operating Angles
23
Duty Cycle and Overheating
23
Volt-Ampere Curves
24
AC Generator Power Curves
25
Fuel Consumption
26
Section 5 − Installation
27
Installing Welder/Generator
27
Installing Exhaust Pipe
28
Connecting the Battery
29
Using the Battery Disconnect Switch
29
Engine Prestart Checks
30
Connecting to Weld Output Terminals
31
Making Dual Operator CC Weld Connections W/ Separate Work Cables
32
Making Dual Operator Mode CC Weld Connections W/ Common Work Cable
33
Making Dual Operator CV Weld Connections W/ Separate Work Cables
34
Making Dual Operator CV Weld Connections W/ Common Work Cable
35
Making Dual Operator CC and CV Weld Connections W/ Separate Work Cables
36
Making Dual Operator CC and CV Weld Connections W/ Common Work Cable
37
Making Single Operator CC Weld Connections
38
Weld Output Terminals and Selecting Cable Sizes
39
Weld Output Terminals
39
Connecting to Remote 14 Receptacle
40
Connecting to the Air Compressor
41
Section 6 − Operating Welder/Generator
42
Front Panel Controls (See Section 6-2)
42
Description of Front Panel Controls (See Section 6-1)
43
Engine Starting Sequence
44
Process/Contactor Switch
44
Arc Control
46
Low Open-Circuit Voltage (VRD) Switch Mode
47
Stick Start Procedure − Scratch Start Technique
47
Lift-Arct TIG with Auto-Stopt
48
Remote Voltage/Amperage Control
49
Engine Block Heater Operation
50
Optional Air Dryer Operation
51
Section 7 − Operating Auxiliary Equipment
52
North American Auxiliary Power Receptacles
52
Export Auxiliary Power Receptacles
53
GFCI Receptacle Information, Resetting and Testing
54
Section 8 − Maintenance
55
Maintenance Label
55
Cleaning Unit
56
Routine Maintenance
56
Checking Generator Brushes
57
Battery Replacement
57
Battery Maintenance
57
Servicing Air Cleaner
58
Engine Speed Adjustment
58
Servicing Fuel and Lubrication Systems
59
Engine/Generator Overload Protection
60
Voltmeter/Ammeter Help Displays
61
Removing Optional Air Dryer for Service
62
Section 9 − Air Compressor Maintenance
63
Air Compressor Maintenance Label
63
Routine Air Compressor Maintenance
64
Servicing Compressor Air Cleaner
65
Compressor Overload Protection
66
Servicing Air Compressor
67
Adjusting Compressor Air Pressure
68
Section 10 − Troubleshooting
69
Troubleshooting
69
Section 11 − Parts List
72
Recommended Spare Parts
72
Section 12 − Electrical Diagrams
74
Section 13 − Engine Information Display
78
Section 14 − Run-In Procedure
90
Wetstacking
90
Run-In Procedure Using Load Bank or Resistance Grid
91
Section 15 − Air Compressor Tables
92
Flow of Free Air (CFM) through Orifices of Various Diameters
92
Approximate Air Consumption (Cubic Feet) to Operate Pneumatic Equipment at 70-90 P.S.I.G
93
Section 16 − Generator Power Guidelines
94
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