Manitowoc MLC300 Manuals

Manuals and User Guides for Manitowoc MLC300. We have 9 Manitowoc MLC300 manuals available for free PDF download: Operator's Manual, Service And Maintenance Manual, Manual, Product Manual

Manitowoc MLC300 Service And Maintenance Manual (280 pages)

with Fixed Position Counterweight

Brand: Manitowoc | Category: Construction Equipment | Size: 57.43 MB

See End of this Manual for Alphabetical Index

5
- Table of Contents
  5
- Section 1
  15
Section 2 Hydraulic System

25
- Section 2
  25
  - Hydraulic System Overview
    27
    
    Hydraulic Pump Locations
    27
    
    Pumps 1 and 2
    28
    
    Pumps 3 and 4
    29
    
    Pump 5
    30
    
    Pump 6
    30
    
    Pump 7
    31
    
    Pump 8
    31
    
    Drum 1 Motor
    34
    
    Motor Locations
    34
    
    Drums 2, 3, 4, and 6 Motors
    35
    
    Travel Motors
    36
    
    Swing Motors
    37
    
    Rotating Bed Hydraulic Valves
    38
    
    Carbody Hydraulic Valves
    39
    
    Drum Pawl and Brake Valve Locations
    40
  - Hydraulic System Maintenance
    43
    
    Disposing of Hydraulic Oil and Parts
    43
    
    Safety
    43
    
    Storing and Handling Oil
    43
    
    Storing and Handling Parts
    43
    
    Inspecting the Hydraulic System
    44
    
    Inspecting and Replacing Hydraulic Hoses
    45
    
    Periodic Inspection
    45
    
    Periodic Replacement
    45
    
    Replacing Hydraulic Filters
    46
    
    Replacing the Desiccant Breather Cartridge
    46
    
    Filter 1
    47
    
    Filter 2
    47
    
    Filter 4 and 5
    48
    
    Servicing Suction Strainers
    49
    
    Changing Hydraulic Oil
    50
    
    Servicing Pumps
    50
  - Replacing Pressure Transducers
    53
    
    Replacing a Pressure Transducer
    53
    
    Testing a Pressure Transducer
    53
  - Shop Procedures
    54
    
    Initial Hydraulic Oil Fill
    54
    
    Initial Hydraulic System Startup
    55
  - Hydraulic Tests and Calibrations
    56
    
    Charge Pressure Test
    56
    
    Controls Calibration
    56
    
    Drum Speed Test
    56
    
    High Pressure Test
    56
    
    Pressure Sender Calibration
    56
    
    Swing Speed Test
    56
    
    Travel Speed Test
    56
  - Disc Brake Operational Test
    58
  - Free Fall Brake Operational Test
    59
  - Accumulator Maintenance
    60
Section 3 Electrical System

63
- Electrical Drawings and Schematics
  65
- Electrical Power Sequence
  65
- Circuit Breakers, Fuses, and Relays
  69
- Inspect Electrical Components
  72
  - Every Month or 200 Hours
    72
  - Degradation Due to Severe Environment
    72
- CAN Bus Control System
  73
  - CAN Bus System Overview
    73
  - CAN Bus System Chart
    74
  - Control Modules
    75
    
    Control Module Input/Output (I/O) Types
    75
    
    Control Module Naming Conventions
    75
    
    Crane Control Module (CCM)
    75
    
    Safety Control Module (SCM)
    75
    
    Input/Output-Large (IOL) Module
    78
    
    Input/Output-Small (IOS) Module
    79
  - Control Module Devices
    80
    
    Motor Speed Sensors
    80
    
    Pressure Transducers
    80
    
    Alarms
    81
    
    Angle Sensors
    81
    
    Limit Switches-Dual Contact
    81
    
    Limit Switches-Single Contact
    81
    
    Load Pin Sensors
    81
    
    Solenoids
    81
    
    Foot Throttle
    82
    
    Fuel Level Sensor
    82
    
    Hand Throttle
    82
    
    Hydraulic Fluid Level Sensor
    82
    
    Pressure and Vacuum Switches
    82
    
    Pump Displacement Controls
    82
    
    Relays
    82
    
    Temperature Sensors
    82
    
    Travel and Free-Fall Brake Pedals
    82
  - Control Module Test Voltages
    83
    
    Proximity Sensors
    83
    
    Pump and Motor Voltages and Currents
    83
    
    RCL Beacon
    83
    
    Wind Speed Indicators
    83
Section 4 Boom

105
- Section 4
  105
  - General Maintenance
    107
  - Boom and Luffing Jib Angle Indicator Calibration
    107
  - Boom Stop Limit Switch
    107
    
    Automatic Boom Stop Overview
    107
    
    Maintenance
    108
    
    Adjusting the Automatic Boom Stop
    109
    
    Replacing the Boom Stop Limit Switch Actuator Rod
    109
  - Automatic Luffing Jib Stop Adjustment and Maintenance
    109
  - Boom Electrical Schematic
    111
  - Luffing Jib Electrical Schematic
    112
  - Strap Inspection and Maintenance
    113
    
    Cranes Not in Regular Use
    113
    
    Frequent Inspection
    113
    
    Identifying the Straps
    113
    
    Inspection
    113
    
    Periodic Inspection
    113
    
    Corrosion or Abrasion
    114
    
    Replacement Specifications
    114
    
    Flatness
    115
    
    Straightness
    115
    
    Elongated Hole
    116
    
    Storing the Straps
    116
    
    Strap Length
    116
    
    Inspection Checklist
    117
    
    Removing the Straps from Service
    117
  - Lattice Section Inspection and Lacing Replacement
    120
Section 5 Hoists

121
- Section 5
  121
  - General
    125
  - Drum Identification
    125
  - Drum 1-Main Hoist
    126
    
    Drum 1 Brake Operation
    126
    
    Drum 1 Brake Overview
    126
    
    Drum 1 Overview
    126
    
    Drum 1/3 Diverting
    126
    
    ON-PARK Operation
    126
    
    UN-PARK Operation
    126
    
    Drum 1 Hoisting Operation
    127
    
    Drum 1 Loop Flushing
    127
    
    Drum 1 Lowering Operation
    127
    
    Neutral
    127
    
    Drum 1 Hydraulic Schematic-Hoisting
    128
    
    Drum 1 Electrical Schematic
    129
  - Drum 2-Auxiliary Front Hoist
    130
    
    Drum 2 Brake Operation
    130
    
    Drum 2 Brake Overview
    130
    
    Drum 2 Overview
    130
    
    ON-PARK Operation
    130
    
    UN-PARK Operation
    130
    
    Drum 2 Hoisting Operation
    131
    
    Drum 2 Loop Flushing
    131
    
    Drum 2 Lowering Operation
    131
    
    Neutral
    131
    
    Drum 2 Hydraulic Schematic-Hoisting
    132
    
    Drum 2 Electrical Schematic
    133
  - Drum 3-Auxiliary Rear Hoist
    134
    
    Drum 1/3 Diverting
    134
    
    Drum 3 Brake Operation
    134
    
    Drum 3 Brake Overview
    134
    
    Drum 3 Overview
    134
    
    ON-PARK Operation
    134
    
    UN-PARK Operation
    134
    
    Drum 3 Hoisting Operation
    135
    
    Drum 3 Loop Flushing
    135
    
    Drum 3 Lowering Operation
    135
    
    Neutral
    135
    
    Drum 3 Hydraulic Schematic-Hoisting
    136
    
    Drum 3 Electrical Schematic
    137
  - Drum 4-Boom Hoist
    138
    
    Drum 4 Brake Operation
    138
    
    Drum 4 Brake Overview
    138
    
    Drum 4 Overview
    138
    
    Joystick Control
    138
    
    ON-PARK Operation
    138
    
    UN-PARK Operation
    138
    
    Drum 4 Hoisting Operation
    139
    
    Drum 4 Pawl Control
    139
    
    Pawl Disengagement
    139
    
    Pawl Engagement
    139
    
    Drum 4 Lowering Operation
    140
    
    Neutral
    140
    
    Brake Defeat Valve
    141
    
    Drum 4 Cavitation Protection
    141
    
    Drum 4 Motor Case Protection
    141
    
    High Pressure Protection
    141
    
    Drum 4 Hydraulic Schematic-Hoisting
    142
    
    Drum 4 Hydraulic Schematic-Lowering
    143
    
    Drum 4 Electrical Schematic
    144
  - Drum 6-Auxiliary Hoist
    145
    
    Drum 6 Brake Operation
    145
    
    Drum 6 Brake Overview
    145
    
    Drum 6 Overview
    145
    
    Joystick Control
    145
    
    ON-PARK Operation
    145
    
    UN-PARK Operation
    145
    
    Drum 6 Hoisting Operation
    146
    
    Drum 6 Pawl Control
    146
    
    Pawl Disengagement
    146
    
    Brake Defeat Valve
    147
    
    Drum 6 Cavitation Protection
    147
    
    Drum 6 Lowering Operation
    147
    
    Drum 6 Motor Case Protection
    147
    
    High Pressure Protection
    147
    
    Neutral
    147
    
    Drum 6 Hydraulic Schematic-Hoisting
    148
    
    Drum 6 Hydraulic Schematic-Lowering
    149
    
    Drum 6 Electrical Schematic
    150
  - Drum Gearbox Oil Change
    151
    
    Every 6 Months or 1,000 Hours
    151
    
    Gear Oil Specifications
    151
    
    Initial Operation
    151
    
    Monthly or 200 Hours
    151
    
    Oil Analysis
    151
    
    Periodic Maintenance
    151
    
    Quick-Drain Valve
    151
    
    Oil Change Procedure
    152
  - Drum 4 Pawl
    154
    
    Maintenance
    154
    
    Operation
    154
    
    Spring Adjustment
    154
  - Limit Switch Adjustment
    154
    
    Daily
    154
    
    Drum 4 Parked
    154
    
    Drum 4 Un-Parked
    154
    
    Weekly
    154
    
    Daily
    156
    
    Drum 6 Parked
    156
    
    Drum 6 Pawl
    156
    
    Drum 6 Un-Parked
    156
    
    Limit Switch Adjustment
    156
    
    Maintenance
    156
    
    Operation
    156
    
    Spring Adjustment
    156
    
    Weekly
    156
  - Drum 1 Minimum Bail Limit
    158
    
    Limit Switch Adjustment
    158
    
    Pre-Adjustment
    158
    
    Spring Adjustment
    158
  - Drum 2/3 Minimum Bail Limit (Non-Free Fall Drum)
    160
    
    Limit Switch Adjustment
    160
    
    Pre-Adjustment
    160
  - Drum 2/3 Minimum Bail Limit (Free Fall Drum)
    161
    
    Limit Switch Adjustment
    161
    
    Pre-Adjustment
    161
  - Drum 6 Minimum Bail Limit
    162
    
    Limit Switch Adjustment
    162
    
    Pre-Adjustment
    162
    
    Spring Adjustment
    162
  - Speed Sensor-Hoist Motors
    163
    
    Replacement
    163
  - Block Level
    164
    
    Drum 2 Block Level Proximity Sensors
    164
    
    Drum 3 Block Level Proximity Sensors
    164
    
    Proximity Sensor Operation
    164
    
    Proximity Sensor Replacement and Adjustment
    164
    
    Weekly Maintenance
    164
  - Block-Up Limit Installation and Adjustment
    166
    
    General
    166
    
    Removing the Luffing Jib
    166
    
    Two-Blocking Definition
    166
    
    Adjustment
    168
    
    Maintenance
    168
  - Wire Rope Inspection and Replacement
    170
    
    Maintain a Wire Rope Condition Report
    170
    
    Required Inspection Intervals
    170
    
    Wire Rope Care and Replacement Guidelines
    170
    
    Wire Rope Lubrication
    170
    
    Daily Inspection
    171
    
    Determining the Frequency of Inspection
    172
    
    Periodic Comprehensive Inspection
    172
    
    Reduction in the Rope Diameter
    172
    
    Replacement Criteria
    172
    
    Broken Rope Wires
    173
    
    Distributing Wire Rope Wear
    174
    
    Rope that Has Been Idle a Month or more
    174
  - Sheave, Roller, and Drum Inspection
    174
  - Load Block and Hook-And-Weight Ball Inspection
    177
    
    Daily Inspection
    177
    
    Yearly Inspection
    179

Manitowoc MLC300 Operator's Manual (332 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 64.38 MB

Table of Contents
5
Section 1

13
- Crane Data
  13
- Crane Weights
  13
- Outline Dimensions
  13
- Change of Ownership Registration
  13
- Manitowoc Dealer
  13
- Crane/Attachment Identification
  13
- Crane Orientation
  13
- Identification and Location of Components
  15
- English and Metric Conversions
  18
  - Direct Conversion
    18
  - Inverse Conversion
    18
Section 2

21
- Continuous Innovation
  23
- Nameplates and Decals
  23
- Safety Messages
  23
  - General
    23
  - Safety Alert Symbol
    23
  - Signal Words
    23
  - Symbol Identification
    23
- Safety and Information Signs
  25
  - Maintaining Signs
    25
  - Ordering Signs
    25
- Crane Access Points
  28
  - General
    28
- Getting on or off Crane
  28
- Personal Fall-Protection
  29
- Operator Manual/Capacity Chart Storage
  30
  - General
    30
  - Storing Manuals
    30
- Safe Operating Practices
  31
  - General
    31
  - Read Operator Manual
    31
  - Operator Qualifications
    31
  - Operator Conduct
    31
  - Handling Load
    33
  - Size of Load
    33
  - Attaching Load
    33
  - Lifting/Moving Load
    34
  - Multiple Load Line Operation
    35
- Signals
  36
- Holding Load
  36
- Safety Devices
  37
- Operational Aids
  37
  - Category 1 Operational Aids
    37
  - Category 2 Operational Aids
    38
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  39
  - Electrocution Hazard
    39
  - Set-Up and Operation
    39
  - Electrocution Hazard Devices
    40
  - Electrical Contact
    40
- Refueling
  41
- Fire Extinguishers
  41
- Accidents
  41
- Safe Maintenance
  41
  - Maintenance Instructions
    41
  - Safe Maintenance Practices
    41
- Environmental Protection
  43
- Boom Disassembly Safety
  45
  - General
    45
  - Location
    45
  - Pin Removal
    45
  - Disassembly Precaution
    45
- Personnel Handling Policy
  46
- Pedestal/Barge Mounted Cranes
  47
  - Pedestal Mounted Crane
    48
  - Barge Mounted Crane
    48
  - Definition
    48
  - Examples
    48
  - Capacity Charts for Barge Mounted Crane
    49
  - Shock Loading Caused by Barge Dynamics
    49
  - Operation on Barge
    49
  - Barge Mount Definitions
    50
  - Inspection of Barge-Mounted Crane
    50
  - Transporting Crane on Barge
    50
Section 3

51
- Standard Hand Signals for Controlling Crane Operations
  54
- Symbols Used on Control Consoles
  56
- Symbols Used on Remote Control
  59
- Operating Controls
  62
  - Left Console
    66
  - Right Console
    68
  - Seat Controls
    80
  - Climate Control Keypad
    81
  - Other Operator Aids
    82
  - Boom Angle Indicator
    82
  - Crane Capacity Beacons
    82
  - Upperworks Level
    82
  - Crane Cameras
    84
  - Crane Camera Monitor
    85
- Motion Warning Lights and Alarms
  86
- Service Lights
  88
- Remote Control Activation
  90
- Remote Control Operation
  92
- Operating Limits Identification and Operation
  98
- Bypassing Limits in Luffing Jib Setup Mode
  104
- Resetting Luffing Jib Limits
  105
- Drum and Control Handle Identification
  106
- Right Cab Window Operation
  109
  - Closing Window
    109
  - Opening Window for Ventilation
    109
- Operator Cab Emergency Exit
  109
- Cab Door Adjustment
  109
- Cab Tilt Stop Pins Installation
  109
- Cab Tilt Speed Adjustment
  109
- Ladder Installation (Past)
  111
  - Installing Ladder
    111
  - Storing Ladder
    111
  - Using Ladder (Working Position)
    111
  - Removing Ladder
    111
- Ladder Installation (Current)
  113
  - Installing Ladder
    113
  - Storing Ladder
    113
  - Using Ladder (Working Position)
    113
  - Removing Ladder
    113
- Operating in Wind
  114
- Crawler Blocking
  114
- Intermediate Suspension
  114
- Preparing Crane for Operation
  115
- Startup Procedure
  115
- Operating Procedures
  119
  - VPC Operation
    119
  - Boom Hoist Operation
    120
  - Luffing Hoist Operation
    121
  - Swing Operation
    122
  - Load Drum Operation (Without Free Fall or with Free Fall Disabled)
    125
  - Load Drum Operation (with Free Fall Enabled)
    127
  - Free Fall Brake Pedal Hydraulic Pressure Test
    129
  - Free Fall Brake Operational Test
    129
  - Clamshell Operation
    130
  - Preparing for Clamshell Operation
    130
  - Clamshell Operation in Full-Power
    130
  - Travel Operation
    132
- Shutdown Procedure or Leaving the Crane Unattended
  134
- Changing Counterweight with Boom/Jib in Air
  135
  - Vpc
    135
  - Vpc-Max
    135
- Cold Weather Operation
  137
  - Crane Limitations
    137
  - Wire Rope
    137
  - Cold Weather Starting Aid
    137
  - Cooling System
    137
  - Batteries
    137
  - Engine Oil, Gear Oil, and Hydraulic Oil
    137
- Cold Weather Heater Package
  139
  - Turning Heaters on
    139
  - Turning Heaters off
    139
- AC Operation
  141
  - Installing APU
    141
  - Turning on AC Powered Components
    141
  - Turning off AC Powered Components
    141
  - Removing APU
    141

Manitowoc MLC300 Operator's Manual (310 pages)

with Fixed position counterweight

Brand: Manitowoc | Category: Construction Equipment | Size: 57.25 MB

Table of Contents
5
Section 1

13
- Crane Data
  13
- Crane Weights
  13
- Outline Dimensions
  13
- Change of Ownership Registration
  13
- Manitowoc Dealer
  13
- Crane/Attachment Identification
  13
- Crane Orientation
  13
- Identification and Location of Components
  15
- English and Metric Conversions
  18
  - Direct Conversion
    18
  - Inverse Conversion
    18
Section 2

21
- Continuous Innovation
  23
- Nameplates and Decals
  23
- Safety Messages
  23
  - General
    23
  - Safety Alert Symbol
    23
  - Signal Words
    23
  - Symbol Identification
    23
- Safety and Information Signs
  25
  - Maintaining Signs
    25
  - Ordering Signs
    25
- Crane Access Points
  28
  - General
    28
- Getting on or off Crane
  28
- Personal Fall-Protection
  29
- Operator Manual/Capacity Chart Storage
  30
  - General
    30
  - Storing Manuals
    30
- Safe Operating Practices
  31
  - General
    31
  - Read Operator Manual
    31
  - Operator Qualifications
    31
  - Operator Conduct
    31
  - Handling Load
    33
  - Size of Load
    33
  - Attaching Load
    33
  - Lifting/Moving Load
    34
  - Multiple Load Line Operation
    35
- Signals
  36
- Holding Load
  36
- Safety Devices
  37
- Operational Aids
  37
  - Category 1 Operational Aids
    37
  - Category 2 Operational Aids
    38
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  39
  - Electrocution Hazard
    39
  - Set-Up and Operation
    39
  - Electrocution Hazard Devices
    40
  - Electrical Contact
    40
- Refueling
  41
- Fire Extinguishers
  41
- Accidents
  41
- Safe Maintenance
  41
  - Maintenance Instructions
    41
  - Safe Maintenance Practices
    41
- Environmental Protection
  43
- Boom Disassembly Safety
  45
  - General
    45
  - Location
    45
  - Pin Removal
    45
  - Disassembly Precaution
    45
- Personnel Handling Policy
  46
- Pedestal/Barge Mounted Cranes
  47
  - Pedestal Mounted Crane
    48
  - Barge Mounted Crane
    48
  - Definition
    48
  - Examples
    48
  - Capacity Charts for Barge Mounted Crane
    49
  - Shock Loading Caused by Barge Dynamics
    49
  - Operation on Barge
    49
  - Barge Mount Definitions
    50
  - Inspection of Barge-Mounted Crane
    50
  - Transporting Crane on Barge
    50
Section 3

51
- Standard Hand Signals for Controlling Crane Operations
  54
- Symbols Used on Control Consoles
  56
- Symbols Used on Remote Control
  59
- Operating Controls
  62
  - Left Console
    68
  - Right Console
    70
  - Foot Pedals
    80
  - Seat Controls
    82
  - Climate Control Keypad
    83
  - Other Operator Aids
    84
  - Boom Angle Indicator
    84
  - Crane Capacity Beacons (Optional)
    84
  - Upperworks Level
    84
  - Crane Cameras
    86
  - Crane Camera Monitor
    87
- Motion Warning Alarms
  89
- Service Lights
  90
- Remote Control Activation
  92
- Remote Control Operation
  94
- Operating Limits Identification and Operation
  99
- Bypassing Limits in Luffing Jib Setup Mode
  104
- Resetting Luffing Jib Limits
  105
- Drum and Control Handle Identification
  107
- Right Cab Window Operation
  109
  - Closing Window
    109
  - Opening Window for Ventilation
    109
- Operator Cab Emergency Exit
  109
- Cab Door Adjustment
  109
- Cab Tilt Stop Pins Installation
  109
- Cab Tilt Speed Adjustment
  109
- Ladder Installation
  111
  - Installing Ladder
    111
  - Storing Ladder
    111
  - Using Ladder (Working Position)
    111
  - Removing Ladder
    111
- Operating in Wind
  112
- Crawler Blocking
  112
- Preparing Crane for Operation
  112
- Startup Procedures
  113
- Operating Procedures
  116
  - Boom Hoist Operation
    116
  - Luffing Hoist Operation
    116
  - Swing Operation
    118
  - Load Drum Operation (Without Free Fall or with Free Fall Disabled)
    121
  - Load Drum Operation (with Free Fall Enabled)
    123
  - Free Fall Brake Pedal Hydraulic Pressure Test
    125
  - Free Fall Brake Operational Test
    125
  - Clamshell Operation
    126
  - Preparing for Clamshell Operation
    126
  - Clamshell Operation in Full-Power
    126
  - Travel Operation
    128
- Shutdown Procedure or Leaving the Crane Unattended
  130
- Cold Weather Operation
  130
  - Crane Limitations
    130
  - Wire Rope
    131
  - Cold Weather Starting Aid
    131
  - Cooling System
    131
  - Batteries
    131
  - Engine Oil, Gear Oil, and Hydraulic Oil
    131
- Cold Weather Heater Package
  133
  - Turning Heaters on
    133
  - Turning Heaters off
    133
- AC Operation
  135
  - Installing APU
    135
  - Turning on AC Powered Components
    135
  - Turning off AC Powered Components
    135
  - Removing APU
    135

Manitowoc MLC300 Operator's Manual (256 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 53.11 MB

Table of Contents
5
Section 1

13
- Crane Data
  13
- Crane Weights
  13
- Outline Dimensions
  13
- Change of Ownership Registration
  13
- Manitowoc Dealer
  13
- Crane/Attachment Identification
  13
- Crane Orientation
  13
- Identification and Location of Components
  14
- English and Metric Conversions
  16
  - Direct Conversion
    16
  - Inverse Conversion
    16
Section 2

19
- Continuous Innovation
  21
- Nameplates and Decals
  21
- Safety Messages
  21
  - General
    21
  - Safety Alert Symbol
    21
  - Signal Words
    21
  - Symbol Identification
    21
- Safety and Information Signs
  23
  - Maintaining Signs
    23
  - Ordering Signs
    23
- Crane Access Points
  24
  - General
    24
- Getting on or off Crane
  24
- Personal Fall-Protection
  29
- Operator Manual/Capacity Chart Storage
  30
  - General
    30
  - Storing Manuals
    30
- Safe Operating Practices
  31
  - General
    31
  - Read Operator Manual
    31
  - Operator Qualifications
    31
  - Operator Conduct
    31
  - Handling Load
    33
  - Size of Load
    33
  - Attaching Load
    33
  - Lifting/Moving Load
    34
  - Multiple Load Line Operation
    35
- Signals
  36
- Holding Load
  36
- Safety Devices
  37
- Operational Aids
  37
  - Category 1 Operational Aids
    37
  - Category 2 Operational Aids
    38
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  39
  - Electrocution Hazard
    39
  - Set-Up and Operation
    39
  - Electrocution Hazard Devices
    40
  - Electrical Contact
    40
- Refueling
  41
- Fire Extinguishers
  41
- Accidents
  41
- Safe Maintenance
  41
  - Maintenance Instructions
    41
  - Safe Maintenance Practices
    41
- Environmental Protection
  43
- Boom Disassembly Safety
  45
- General
  45
- Location
  45
- Pin Removal
  45
- Disassembly Precaution
  45
- Personnel Handling Policy
  46
- Pedestal/Barge Mounted Cranes
  47
  - Pedestal Mounted Crane
    48
  - Barge Mounted Crane
    48
  - Definition
    48
  - Examples
    48
  - Capacity Charts for Barge Mounted Crane
    49
  - Shock Loading Caused by Barge Dynamics
    49
  - Operation on Barge
    49
  - Barge Mount Definitions
    50
  - Inspection of Barge-Mounted Crane
    50
  - Transporting Crane on Barge
    50
Section 3

51

Manitowoc MLC300 Operator's Manual (194 pages)

Luffing Jib

Brand: Manitowoc | Category: Construction Equipment | Size: 37.57 MB

Table of Contents
5
Section 1

11
- Crane Data
  11
- Crane Weights
  11
- Outline Dimensions
  11
- Change of Ownership Registration
  11
- Manitowoc Dealer
  11
- Crane/Attachment Identification
  11
- Crane Orientation
  11
- Identification and Location of Components
  12
- English and Metric Conversions
  14
  - Direct Conversion
    14
  - Inverse Conversion
    14
Section 2

17
- Continuous Innovation
  19
- Nameplates and Decals
  19
- Safety Messages
  19
  - General
    19
  - Safety Alert Symbol
    19
  - Signal Words
    19
  - Symbol Identification
    19
- Safety and Information Signs
  21
  - Maintaining Signs
    21
  - Ordering Signs
    21
- Crane Access Points
  24
  - General
    24
- Getting on or off Crane
  24
- Personal Fall-Protection
  25
- Operator Manual/Capacity Chart Storage
  26
  - General
    26
  - Storing Manuals
    26
- Safe Operating Practices
  27
  - General
    27
  - Read Operator Manual
    27
  - Operator Qualifications
    27
  - Operator Conduct
    27
  - Handling Load
    29
  - Size of Load
    29
  - Attaching Load
    29
  - Lifting/Moving Load
    30
  - Multiple Load Line Operation
    31
- Signals
  32
- Holding Load
  32
- Safety Devices
  33
- Operational Aids
  33
  - Category 1 Operational Aids
    33
  - Category 2 Operational Aids
    34
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  35
  - Electrocution Hazard
    35
  - Set-Up and Operation
    35
  - Electrocution Hazard Devices
    36
  - Electrical Contact
    36
- Refueling
  37
- Fire Extinguishers
  37
- Accidents
  37
- Safe Maintenance
  37
  - Maintenance Instructions
    37
  - Safe Maintenance Practices
    37
- Environmental Protection
  39
- Boom Disassembly Safety
  41
  - General
    41
  - Location
    41
  - Pin Removal
    41
  - Disassembly Precaution
    41
- Personnel Handling Policy
  42
- Pedestal/Barge Mounted Cranes
  43
  - Pedestal Mounted Crane
    44
  - Barge Mounted Crane
    44
  - Definition
    44
  - Examples
    44
  - Capacity Charts for Barge Mounted Crane
    45
  - Shock Loading Caused by Barge Dynamics
    45
  - Operation on Barge
    45
  - Barge Mount Definitions
    46
  - Inspection of Barge-Mounted Crane
    46
  - Transporting Crane on Barge
    46
Section 3

47
- Standard Hand Signals for Controlling Crane Operations
  50
- General Operation
  52
- Luffing Jib Operating Controls
  53
  - Rated Capacity Limiter/Indicator (RCL/RCI) Display
    53
  - Main Display
    53
  - Boom Angle
    53
  - Luffing Jib Angle
    53
  - Wind Speed
    53
  - Crane Levelness
    53
  - Limit Bypass Switch
    54
  - Drum 4 (Boom Hoist) Park Switch
    54
  - Drum 6 (Luffing Hoist) Park Switch
    54
  - Boom Hoist Control
    54
  - Luffing Hoist and Swing Control
    54
  - Wind Speed Transmitter
    54
  - 10 - Mechanical Boom Angle Indicator
    54
  - 11 - Crane Level
    54
  - Boom-To-Luffing Jib Angle
    54
- Operating Limits Identification and Operation
  55
- Bypassing Limits in Luffing Jib Setup Mode
  60
- Resetting Luffing Jib Limits
  61
- Drum and Control Handle Identification
  62
- Operating Precautions
  63
- Leaving Crane Unattended
  63
- Wind Conditions
  64

Manitowoc MLC300 Manual (211 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 7.01 MB

Manitowoc MLC300 Manual (36 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 9.4 MB

Manitowoc MLC300 Manual (65 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 2.33 MB

Manitowoc MLC300 Product Manual (36 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 13.58 MB

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Table of Contents

See End of this Manual for Alphabetical Index

Section 2 Hydraulic System

Section 3 Electrical System

Section 4 Boom

Section 5 Hoists

Table of Contents

Section 1

Section 2

Section 3

Table of Contents

Section 1

Section 2

Section 3

Table of Contents

Section 1

Section 2

Section 3

Table of Contents

Section 1

Section 2

Section 3

Table of Contents

Table of Contents

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