Manitowoc MLC165-1 Manuals

Manitowoc MLC165-1 Manuals

Manuals and User Guides for Manitowoc MLC165-1. We have 3 Manitowoc MLC165-1 manuals available for free PDF download: Operator's Manual, Service Maintenance Manual

Manitowoc MLC165-1 Service Maintenance Manual

Manitowoc MLC165-1 Service Maintenance Manual (246 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 47.69 MB

Table of Contents

See End of this Manual for Alphabetical Index

5
- Table of Contents
  5
- Section 1
  13
  - Continuous Innovation
    13
  - Safety Messages
    13
    
    Safety Alert Symbol
    13
    
    Signal Words
    13
  - Safe Maintenance Practices
    14
    
    Authorized Repair Personnel Only
    14
    
    Basic Crane Maintenance Safety
    14
    
    Before Starting a Maintenance Procedure
    14
    
    Precautions While Working on the Crane
    14
    
    Read this Manual
    14
    
    Chemical Handling Precautions
    15
    
    Fire Hazard Precautions
    15
    
    Maintain Structural Integrity of the Crane
    15
    
    Returning Crane to Service
    15
    
    Stored Energy Safety Precautions
    15
    
    Welding Hazard Avoidance
    15
  - Environmental Protection
    16
  - Abbreviations
    16
  - Identification and Location of Components
    17
Section 2 Hydraulic System

23
- Section 2
  23
  - Hydraulic System Overview
    25
    
    Hydraulic Pump Locations
    25
    
    Main Pump
    26
    
    Swing Pump
    27
    
    Accessory Pump
    28
    
    Free Fall Cooling Pump
    28
    
    Fan Cooling Pump
    29
    
    Drum 1 and 2 Motors
    30
    
    Drum 3 and 4 Motors
    30
    
    Cooling Fan Motor
    31
    
    Swing Motor
    31
    
    Travel Motors
    32
    
    Main Control Valve Manifold
    33
    
    Pilot Brake and Pawl Manifold
    34
    
    Accessory Manifold
    35
    
    Pilot Signal Manifold
    36
    
    Cooler Bypass Manifold
    37
    
    Free Fall Manifold
    37
    
    Hydraulic System Specifications
    39
  - Hydraulic System Maintenance
    40
    
    Safety
    40
    
    Storing and Handling Oil
    40
    
    Storing and Handling Parts
    40
    
    Inspecting the Hydraulic System
    41
    
    Inspecting and Replacing Hydraulic Hoses
    42
    
    Tightening Hydraulic Connections
    43
    
    Replacing Desiccant Breather Cartridge
    48
    
    Replacing Return Filters
    49
    
    Replacing Pilot Filter
    50
    
    Replacing the Swing Filter
    51
    
    Changing the Hydraulic Oil
    53
    
    Replacing a Pressure Transducer
    54
    
    Servicing the Pumps
    54
  - Hydraulic Tests and Calibrations
    55
    
    Travel Speed Test
    55
    
    Swing Speed Test
    56
    
    Pressure Transducer Test
    57
    
    Controls Calibration
    58
    
    Drum Brake Test
    59
    
    Swing Brake Test
    59
Section 3 Electrical System

61
- CAN Bus Control System
  63
  - Master Node (Node 1)
    64
  - Engine Node (Node 0)
    65
  - Side Console Node (Node 2)
    65
  - Universal Nodes (Nodes 3-5)
    65
    
    Pressure Transducers
    65
    
    Drum Free Fall Sensors
    66
    
    Limit Switches - Dual Contact
    66
    
    Limit Switches - Single Contact
    66
    
    Motor Speed Sensors
    66
    
    Solenoids
    66
    
    Fuel Level Sensor
    67
    
    Hydraulic Fluid Level Sensor
    67
    
    Load Pin Sensors
    67
    
    Mast Angle Sensors
    67
    
    Pressure and Vacuum Switches
    67
    
    Setup Remote
    67
    
    Swing/Travel Alarms
    67
    
    Temperature Sensors
    67
  - Graphic Nodes
    68
  - Wind Speed Remote Input Node
    68
  - Boom and Luffing Jib Remote Input Nodes
    68
- Drum Identification
  63
- Electrical Power Sequence
  63
  - Engine Bus Power
    63
  - Cab Bus Power
    63
  - CAN Bus Power
    63
- Solenoid Valve Identification
  69
- Circuit Breakers
  70
  - Alternator Circuit
    70
  - Engine Node
    70
  - Operator Cab
    71
  - Grid Heater
    71
  - Exhaust Aftertreatment System
    72
  - 240 VAC Electric System
    72
- Checking and Replacing Electrical Components
  73
- Test Voltages
  79
Section 4 Boom

103
- Section 4
  103
  - Automatic Boom Stop
    105
    
    Automatic Boom Stop Maintenance
    105
    
    Automatic Boom Stop Actuator Rod Replacement
    107
    
    Automatic Boom Stop Adjustment
    107
  - Physical Boom Stop
    109
    
    Physical Boom Stop Adjustment
    109
    
    Physical Boom Stop Angles
    109
    
    Physical Boom Stop Operation
    109
  - Boom and Luffing Jib Angle Indicator
    110
  - Mast Angle Sending Unit
    111
    
    Adjusting Mast Angle
    111
  - Strap Inspection and Maintenance
    112
    
    Cranes Not in Regular Use
    112
    
    Frequent Inspection
    112
    
    Identifying Straps
    112
    
    Inspection
    112
    
    Periodic Inspection
    112
    
    Corrosion or Abrasion
    113
    
    Replacement Specifications
    113
    
    Flatness
    114
    
    Straightness
    114
    
    Strap Length
    114
    
    Storing Straps
    115
    
    Inspection Checklist
    116
    
    Removing Straps from Service
    116
  - Lattice Section Inspection and Lacing Replacement
    119
Section 5 Hoists

121
- Section 5
  121
  - Hoist Theory of Operation
    123
    
    Flow Sharing
    123
    
    Overview of the Hoist System
    123
    
    Control Handle
    126
    
    Directional Control Valves
    126
    
    Drum Brake
    126
    
    Solenoid Valve, Pressure Transducer, and Proportional Valve
    126
    
    Working and Pilot Flow Components
    126
    
    Drum Motors
    127
    
    Drum Pawl
    127
    
    Drum 3 and Drum 4 Motor
    129
    
    Speed Sensor
    129
    
    Free Fall System (Optional)
    130
  - Electrical Diagrams
    133
    
    Speed Sensor-Free Fall Drum
    133
  - Drum Gearboxes
    141
    
    Every 6 Months or 1,000 Hours
    141
    
    Gear Oil Specifications
    141
    
    Initial Operation
    141
    
    Monthly or 200 Hours
    141
    
    Oil Analysis
    141
    
    Oil Change Procedure
    141
    
    Periodic Maintenance
    141
    
    Quick-Drain Valve
    141
    
    Drums 1 and 2 Gearbox with Free Fall Option
    142
    
    Drums 1 and 2 Gearbox Without Free Fall Option
    143
    
    Drum 3 Gearbox
    144
    
    Drum 4 Gearbox
    148
  - Drum 1 Pawl
    151
    
    Daily
    151
    
    Maintenance
    151
    
    Operation
    151
    
    Weekly
    151
  - Drum 4 Pawl
    153
    
    Daily
    153
    
    Maintenance
    153
    
    Operation
    153
    
    Weekly
    153
  - Drum 3 Pawl
    154
    
    Adjustment
    154
    
    Daily
    154
    
    Maintenance
    154
    
    Monthly
    154
    
    Operation
    154
  - Speed Sensor-Hoist Motors
    155
    
    Replacement
    155
  - Speed Sensor-Free Fall Drums
    157
    
    Maintenance
    157
  - Minimum Bail Limit (Drum 3)
    159
    
    Adjustment
    159
    
    Installation
    159
    
    Limit Switch Replacement
    159
    
    Removal
    159
    
    Weekly Maintenance
    159
    
    Daily Maintenance
    161
    
    Pressure Roller (Drum 3)
    161
    
    Spring Replacement
    161
  - Minimum Bail Limits and Pressure Rollers (Drums 1 and 2)
    162
  - Minimum Bail Limit (Drum 1 and 2)
    165
    
    Adjustment
    165
    
    Installation
    165
    
    Limit Switch Replacement
    165
    
    Removal
    165
    
    Weekly Maintenance
    165
  - Pressure Roller (Drum 1 and 2)
    167
    
    Daily Maintenance
    167
    
    Pressure Roller (Drum 1)
    167
    
    Pressure Roller (Drum 2)
    167
    
    Spring Replacement
    167
  - Block-Up Limit Switch
    168
    
    Theory of Operation
    169
    
    Weekly Maintenance
    169
    
    Adjustment
    171
  - Free Fall Brake
    173
    
    Installing Free Fall Brake Cover
    173
    
    Removing Free Fall Brake Cover
    173
  - Wire Rope Inspection and Replacement
    174
    
    Maintain a Wire Rope Condition Report
    174
    
    Required Inspection Intervals
    174
    
    Wire Rope Care and Replacement Guidelines
    174
    
    Wire Rope Lubrication
    174
    
    Daily Inspection
    175
    
    Determining Frequency of Inspection
    176
    
    Periodic Comprehensive Inspection
    176
    
    Reduction in Rope Diameter
    176
    
    Replacement Criteria
    176
    
    Broken Rope Wires
    177
    
    Distributing Wire Rope Wear
    178
    
    Rope that Has Been Idle a Month or more
    178
  - Sheave, Roller, and Drum Inspection (Weekly)
    179
  - Load Block and Hook-And-Weight Ball Inspection
    182
Section 6 Swing System

185
- Swing System Overview
  187
  - Swing Brake
    188
    
    Swing Brake Operation - Momentary Swing Brake Control
    188
    
    Swing Brake Operation - Park Switch Control
    188
  - Swing Handle Command
    189
  - Swing Pump Control
    189
  - Swinging Left
    189
  - Swinging Right
    189
  - Coasting
    189
  - Swing System Pressure Feedback
    189
  - Swing Alarms
    189
- Manual Release of Swing Brake
  191
- Swing Gearbox
  192
  - Gear Oil Specifications
    192
  - Oil Analysis
    192
  - Periodic Maintenance
    192
    
    Daily
    192
    
    Every 40 Hours or Weekly
    192
    
    Every 6 Months or 1,000 Hours
    192
    
    Initial Operation
    192
  - Quick-Drain Valve
    193
  - Oil Change Procedure
    193
Section 7 Power Train

195
- Section 7
  195
  - Batteries
    197
    
    Battery Gases Are Explosive
    197
    
    Causes of Battery Failure
    197
    
    Jump-Starting a Battery
    197
    
    Lack of Water
    197
    
    Overcharging
    197
    
    Safety
    197
    
    Undercharging or Discharged
    197
    
    Checking Battery State-Of-Charge
    198
    
    Loose Hold-Downs
    198
    
    Maintenance
    198
    
    Multiple Battery System
    198
    
    Overloads
    198
    
    Charging
    199
    
    Quarterly Maintenance
    199
    
    Troubleshooting-Slow Cranking
    199
    
    Storage
    200
  - Battery Disconnect Switch
    200
  - Battery Charger
    200
  - Engine Controls
    200
  - Air Cleaner
    202
    
    Changing the Filters
    202
    
    Daily
    202
    
    Inspection
    202
    
    Monthly
    202
  - Engine Throttle Adjustment
    204
    
    Foot Throttle Control
    204
    
    Foot Throttle Control Assembly and Calibration
    204
    
    Hand Throttle Control
    204
  - Engine Enclosure
    206
  - Engine Belt Routing
    206
  - Engine Radiator
    207
    
    Checking Coolant Level
    207
    
    Draining and Filling Cooling System
    208
  - Exhaust Aftertreatment System
    211
    
    Aftertreatment Protection System
    212
    
    Air Bleed Valves
    212
    
    Coolant Manifold
    212
    
    Coolant Solenoid Valve
    212
    
    DEF Supply Module
    212
    
    DRT Module
    212
    
    Excessive Nox Warning System
    212
    
    SCR Module
    212
    
    DEF Dosing Module
    213
    
    DEF Heating and Cooling System
    213
    
    DOC Module
    213
Section 8 under Carriage

215
- Travel Overview
  217
  - Forward Travel
    217
  - No Travel
    217
  - Reverse Travel
    217
  - Travel Enable
    217
  - Travel Speed Selection
    217
- Turntable Bearing Maintenance
  221
  - Bolt Replacement
    221
  - Installation
    221
  - Lubrication
    221
  - Re-Torque Intervals
    221
  - Torque Requirements
    221
  - Torque Sequence
    221
  - Torque Values
    221
- Crawler Preventative Maintenance
  223
- Crawler Tread Slack Adjustment
  223
- Crawler Tread Slack Measurement
  223
- Crawler Hand Pump and Jacking Cylinder
  224
  - Assembly
    224
  - Maintenance
    224
  - Air Removal
    225
  - Operation
    225
- Section 9
  
  227
  - Lubrication
    227
  - Lube and Coolant Product Guide
    229
- Section 10
  
  229
Section 10 Accessories

231
- Accessory System Pressure
  233
- Carbody Theory of Operation
  233
  - Jack Cylinders
    234
  - Pin Pullers
    234
    
    Extend
    234
    
    Neutral
    234
    
    Retract
    234
- Rotating Bed Cylinders
  235
  - Mast
    237
    
    Lower
    237
    
    Neutral
    237
    
    Raise
    237
  - Assembly Cylinder (Optional)
    238
    
    Extend
    238
    
    Neutral
    238
    
    Retract
    238
  - Boom Butt Pin Pullers
    239
  - Counterweight Cylinders
    239
    
    Disengage
    239
    
    Lower
    239
    
    Neutral
    239
    
    Raise
    239
  - Counterweight Pin Pullers
    240
    
    Disengage
    240
    
    Neutral
    240
  - Cab Tilt
    241
    
    Lower
    241
    
    Neutral
    241
    
    Raise
    241

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Manitowoc MLC165-1 Operator's Manual

Manitowoc MLC165-1 Operator's Manual (256 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 48.46 MB

Table of Contents

Table of Contents
5
Section 1

13
- Crane/Attachment Identification
  13
- Manitowoc Dealer
  13
- Change of Ownership Registration
  13
- In Case of Technical or Operation Issues
  13
- Crane Orientation
  13
- Identification and Location of Components
  14
- Crane Weights
  16
- Outline Dimensions
  16
- English and Metric Conversions
  16
Section 2

19
- California Precautions
  21
- Continuous Innovation
  21
- Nameplates and Decals
  21
- Safety Messages
  21
  - General
    21
  - Safety Alert Symbol
    21
  - Signal Words
    21
  - Symbol Identification
    21
  - Safety Information
    21
- Safety and Information Signs
  23
  - Maintaining Signs
    23
  - Ordering Signs
    23
- Crane Access Points
  26
  - General
    26
- Getting on or off Crane
  26
- Operator Manual/Capacity Chart Storage
  27
  - General
    27
  - Storing Manuals
    27
- Safe Operating Practices
  28
  - General
    28
  - Read Operator Manual
    28
  - Operator Qualifications
    28
  - Operator Conduct
    28
  - Handling Load
    30
  - Size of Load
    30
  - Attaching Load
    30
  - Lifting/Moving Load
    31
  - Multiple Load Line Operation
    32
- Signals
  33
- Holding Load
  33
- Safety Devices
  34
- Operational Aids
  34
  - Category 1 Operational Aids
    34
  - Category 2 Operational Aids
    35
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  36
  - Electrocution Hazard
    36
  - Set-Up and Operation
    36
  - Electrocution Hazard Devices
    37
  - Electrical Contact
    37
- Refueling
  38
- Fire Extinguishers
  38
- Accidents
  38
- Safe Maintenance
  38
  - Maintenance Instructions
    38
  - Safe Maintenance Practices
    38
- Environmental Protection
  40
- Boom Disassembly Safety
  43
  - General
    43
  - Location
    43
  - Pin Removal
    43
- Disassembly Precaution
  43
- Personnel Handling Policy
  44
- Pedestal/Barge Mounted Cranes
  45
  - Pedestal Mounted Crane
    45
  - Definition
    45
  - Barge Mounted Crane
    46
  - Examples
    46
  - Definition
    46
  - Capacity Charts for Barge Mounted Cranes
    47
  - Shock Loading Caused by Barge Dynamics
    47
  - Operation on Barge
    48
  - Barge Mount Definitions
    48
  - Inspection of Barge Mounted Crane
    48
  - Transporting Crane on Barge
    48
Section 3

49
- Cab Controls and Indicators
  52
  - Left Console
    56
  - Foot Pedals
    59
  - Front Console
    60
  - Right Console
    64
  - Overhead Console
    68
  - Seat Controls
    71
  - Camera Controls
    72
- Bypassable Limits Identification
  74
- Handle-To-Drum Identification
  75
- Boom Angle Indicator
  76
- RCL/RCI Warning Light
  76
- Upperworks Bubble Level
  76
- Setup Controls
  78
  - Remote Control
    78
  - Carbody Controls
    80
- Operating Limits and Faults
  81
  - Boom Max up Limit
    81
  - Minimum Bail Limit
    81
  - Block-Up Limit
    81
  - Mast too Far Forward
    81
  - Rated Capacity Limit
    81
  - Main Display Information Screen
    82
- Engine Warning Lights and Fault Codes
  83
- Tier 4 Engine Faults
  83
- Emergency Cab Exit
  84
- Cab Ventilation
  84
- Operating in Wind
  85
- Crawler Blocking
  85
- Operating Procedures
  85
- Cold Weather Operation
  99
  - Crane Limitations
    99
  - Wire Rope
    99
  - Cold Weather Starting Aid
    99
  - Cooling System
    99
    
    Batteries
    99
    
    Engine Oil, Gear Oil, and Hydraulic Oil
    99
  - AC Electric System
    101
    
    Turning on AC Components
    101
    
    Turning off AC Components
    101
  - Cold Weather Heater Package
    103
  - Standard Hand Signals for Controlling Crane Operations
    104
  - Symbols Used on Control Consoles
    106
  - Lifting Assembly Drawing
    115
  - Boom and Jib Assembly Drawings
    115
  - General Safety
    115
  - Crane Orientation
    115
  - Assembly and Disassembly Notes
    115
  - Assembly and Disassembly Area
    116
  - Accessing Parts
    116
  - Crane Weights and Shipping Data
    116
  - Retaining Connecting Pins
    116
  - Parts Boxes
    116
  - Pin and Connecting Hole Cleanliness
    116
  - Hose and Cable Cleanliness
    117
  - Connecting/Disconnecting Hydraulic Hoses and Electric Cables
    117
  - Self-Assembly Components
    117
  - Load Sensing Pins
    117
  - Self-Assembly Controls
    119
  - Setup Mode
    120
  - Crane Assembly
    125
    
    Remove Crane from Trailer
    125
    
    Remove Cab Window Covers
    126
    
    Deploy Operator Cab
    126
    
    Install RCL/RCI Indicator Light
    127
    
    Install Rotating Bed Mirror
    127
    
    Raise Handrails
    129
    
    Perform Pre-Start Checks
    131
    
    Start Engine
    131
    
    Prepare Mast for Raising
    133
    
    Raise Mast to Vertical
    133
    
    Mast Working Angles
    135
    
    Install Crawlers - Preliminary Steps
    136
    
    Install First Crawler
    137
    
    Finish Installing Crawlers
    141
    
    Install Upperworks Platform Sections
    143
    
    Install Carbody Counterweight (Series 2)
    145
    
    Assemble Crane Counterweight
    147
    
    Install Crane Counterweight
    151
    
    Install Counterweight Work Lights
    153
    
    Remove Boom Butt from Trailer
    154
    
    Raise Boom Butt Wire Rope Guide
    154
    
    Raise Boom Stops
    154
    
    Attached Boom Butt to Crane
    157
    
    Assemble Boom to Boom Butt
    158
    
    Connect Mast Straps to Boom Straps
    160
    
    Connect Electric Cables from Crane to Boom Butt
    161
    
    Connect Boom Butt Hydraulic Hoses
    163
    
    Complete Boom and Jib Assembly
    163
  - Raise Boom
    165
  - Pre-Raising Checks
    165
  - Boom Raising Procedure
    165
Section 4

115
- Shipping Crane Components
  167
- Crane Disassembly
  167
  - Prepare Crane
    167
  - Lower Boom
    167
  - Remove Block-Up Limit Components
    169
  - Store the Load Lines
    169
  - Remove Boom Work Lights
    169
  - Disconnect Boom Wiring
    169
  - Disconnect Boom Butt Electric Cables
    169
  - Disconnect Boom Butt Hydraulic Hoses
    169
  - Disconnect Mast Straps from Boom Straps
    171
  - Disconnect Boom Butt from Boom
    173
  - Disassemble Boom from Boom Butt
    173
  - Remove Boom Butt
    175
  - Lower Boom Stops
    177
  - Lower Boom Butt Wire Rope Guide
    177
  - Lift Boom Butt Onto Trailer
    177
  - Store Counterweight Work Lights
    177
  - Remove Crane Counterweight
    179
  - Disassemble Crane Counterweight
    183
  - Remove Carbody Counterweight (Series 2)
    185
  - Remove Upperworks Platforms
    187
  - Remove Crawlers - Preliminary Steps
    189
  - Remove First Crawlers
    191
  - Remove Second Crawler
    193
  - Store Upperworks Platform Sections
    193
  - Lower Mast to Transport Position
    195
  - Lower Handrails
    195
  - Remove or Store Rotating Bed Mirror
    195
  - Store RCL/RCI Indicator Light
    195
  - Stop Engine
    195
  - Install Window Covers
    195
  - Store Operator Cab
    195
  - Install Crane from Trailer
    197
- Boom Ladders
  199
  - Installing the Ladders
    199
  - Storing the Ladders
    199
- Boom and Jib Rigging
  200
  - Assist Crane Requirements
    200
  - Blocked Crawlers
    200
  - Boom Handling with Mast
    200
  - Assembly Drawings
    200
  - Identifying Boom and Jib Components
    200
  - Handling Components
    202
  - Boom #74A Assembly
    205
  - Assemble Boom Inserts
    205
  - Install Intermediate Suspension Strut
    207
  - Install Boom Top
    209
  - Raise Wire Rope Guide
    209
  - Remove or Install Lower Boom Point Sheave Clusters
    213
  - Install the Upper Boom Point
    214
  - Install Pile Driver Adapter for Fixed Leads
    215
  - Install the Wind Speed and Position Light Components
    216
  - Connect Boom Wiring
    216
  - Install the Boom Load Lines
    216
  - Install the Boom Block-Up Limit Components
    216
  - Boom #74A Disassembly
    217
  - Install Tagline Assembly
    217
  - Remove Intermediate Suspension Strut
    219
  - Jib #134 Assembly
    221
  - Connect Jib Butt to Boom Top
    222
  - Install Jib Inserts and Jib Top
    222
  - Install Jib Pendants
    223
  - Connect Backstay Pendants to Boom
    225
  - Install the Jib Stop
    226
  - Install the Wind Speed and Position Light Components
    228
  - Connect the Jib Wiring
    228
  - Install the Jib Load Lines
    229
  - Install the Jib Block-Up Limit Components
    229
  - Jib #134 Disassembly
    230
  - Lower Boom and Jib
    230
  - Store Jib Stop
    230
  - Lower Jib Strut
    230
  - Remove Backstay Pendants
    230
- Wire Rope Installation
  231
  - Wire Rope Specifications
    231
  - Wire Rope Storage
    231
  - Seizing and Cutting Wire Rope
    231
  - Remove Jib Pendants
    231
  - Disassemble the Jib
    231
  - Anchoring Wire Rope to a Drum
    232
  - Winding Wire Rope Onto a Drum
    232
  - Breaking in Wire Rope
    233
    
    Anchoring Wire Rope to Wedge Socket
    235
    
    Anchoring Wire Rope to Button Socket
    235
    
    Pad Eye Usage for Wire Rope Reeving
    237
    
    General
    237
    
    Safety
    237
  - Rigging Winch Operation
    238
    
    Selecting Rigging Winch Mode
    238
    
    Operating Rigging Winch
    239
  - Load Line Reeving
    240
    
    Guide Sheaves and Drums
    240
    
    Dead End Locations
    240
    
    Load Block Identification
    240
    
    Load Block Reeving
    240
  - Load Block Tieback
    244
    
    General
    244
    
    Specifications
    244
    
    Shackle
    244
    
    Sling Length
    244
    
    Sling Capacity
    244
Section 5

245
- Lubrication
  245
- Lube and Coolant Product Guide
  247
Section 6

251
- Inspection and Maintenance Checklist
  251
- Fiberglass Maintenance
  251

Manitowoc MLC165-1 Operator's Manual

Manitowoc MLC165-1 Operator's Manual (106 pages)

Luffing Jib

Brand: Manitowoc | Category: Construction Equipment | Size: 9.51 MB

Table of Contents

Table of Contents
5
Section 1

11
- Crane Data
  11
- Crane Weights
  11
- Crane/Attachment Identification
  11
- Change of Ownership Registration
  11
- Manitowoc Dealer
  11
- Crane Orientation
  11
- Identification and Location of Components
  13
- English and Metric Conversions
  14
  - Direct Conversion
    14
  - Inverse Conversion
    14
Section 2

17
- Safety
  19
Section 3

19
- Standard Hand Signals for Controlling Crane Operations
  24
- General Operation
  28
- Luffing Jib Operating Controls
  28
- Operating Precautions
  32
- Leaving Crane Unattended
  32
- Wind Conditions
  32
- 1 RCL/RCI Display
  
  28
  - 2A - Main Display - Information Screen
    28
  - Boom Angle
    28
  - Luffing Jib Angle
    28
  - 2B - Main Display-Fault Screens
    29
  - Block-Up Limit
    29
  - Boom Max up Limit
    29
  - Boom to Luffing Jib Angle
    29
  - Jib Max up 1 Limit
    29
  - Jib Max up 2 Limit
    29
  - Wind Speed
    29
  - Jib Max down 1 Limit
    30
  - Jib Max down 2 Limit
    30
  - 5A - Luffing Hoist Park Switch (Drum 3)
    31
  - 5B - Luffing Hoist Park Switch (Drum 1)
    31
- 3 Limit Bypass Switch
  
  31
- 4 Boom Hoist Park Switch (Drum 4)
  
  31
- 6 Luffing Hoist Control
  
  31
  - Luffing Jib Setup Mode
    31
- 7 Boom Hoist Control
  
  31
- 8 Mechanical Boom Angle Indicator
  
  31
- 9 Mechanical Crane Level
  
  31
- 10 - Wind Speed Transmitter
  
  32
- 11 - Position Light
  
  32
Section 4

33
- General Setup and Installation
  35
- Crane Orientation
  35
- Accessing Parts
  36
- Crane Weights
  36
- Shipping Data
  36
- Operating Controls
  36
- Counterweight Requirement
  36
- Blocked Crawlers
  36
- Jib Assembly Drawings
  36
- Luffing Jib Raising Procedure
  36
- Identifying Jib Components
  36
- Handling Components
  36
- Pin and Connecting Hole Cleanliness
  37
- Cable Cleanliness
  37
- Connecting/Disconnecting Electric Cables
  37
- Assist Crane Requirements
  37
- Shipping Crane Components
  39
- Preparing Crane for Luffing Jib
  41
- Lower Boom
  41
- Prepare Boom for Jib
  41
- Installing Luffing Jib
  43
- Connect Electric Cords and Adjust Electronic Devices
  54
- Install Jib Load Line
  54
- Pre-Raising Checks
  55
- Raising Boom and Jib
  57
  - Preliminary Raising Procedure
    57
  - Raising Procedure
    59
- Lowering Boom and Jib
  61
  - Lowering Procedure
    61
  - Final Lowering Procedure
    62
  - Lowering Jib Strut and Main Strut
    62
  - Removing Jib
    63
- Wire Rope Installation
  64
- Pad Eye Usage for Wire Rope Reeving
  71
  - General
    71
  - Safety
    71
- Load Line Reeving
  73
  - Load Block Identification
    73
  - Wire Rope Specifications
    73
  - Wire Rope Installation
    73
  - Dead End Locations
    73
  - Guide Sheaves and Drums
    73
  - Load Block Reeving
    73
- Lubrication
  79
Section 5

79
- Lube and Coolant Product Guide
  81
- Boom and Luffing Jib Angle Indicator
  85
- General Maintenance
  85
- Automatic Boom Stop
  87
- Physical Boom Stop
  91
  - Physical Boom Stop Angles
    91
    
    Physical Boom Stop Operation
    91
    
    Physical Boom Stop Adjustment
    91
  - Jib Stop
    93
    
    Jib Stop Angles
    93
    
    Jib Stop Maintenance
    93
    
    Jib Stop Pre-Erection Checks
    93
    
    Jib Stop Operational Checks
    93
    
    Jib Max up 2 Limit Check
    93
    
    Jib Max down 2 Limit Check
    93
    
    Jib Stop Actuator Rod Replacement
    94
  - Block-Up Limit
    97
    
    Block-Up Limit Operation
    97
    
    Disconnecting Block-Up Limit Switches
    99
    
    Disconnecting Wind Speed Controller
    99
    
    Removing Luffing Jib
    99
    
    Block-Up Limit Maintenance
    101
    
    Block-Up Limit Adjustment
    101

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