Manitowoc MLC650 Manuals

Manuals and User Guides for Manitowoc MLC650. We have 4 Manitowoc MLC650 manuals available for free PDF download: Service Maintenance Manual, Operator's Manual

Manitowoc MLC650 Service Maintenance Manual (376 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 53.11 MB

See End of this Manual for Alphabetical Index

5
- Table of Contents
  5
- Section 1
  15
Section 2 Hydraulic System

23
- Section 2
  23
Section 3 Electrical System

61
- Section 3
  61
  - Electrical Drawings and Schematics
    63
  - Electrical Power Sequence
    63
    
    Battery Power
    63
    
    Battery Power Disconnect
    63
    
    Crane Electrical Power Distribution
    64
    
    Cab Ground Points
    65
    
    Crane Electrical System Ground Points
    65
    
    Rotating Bed Ground Points
    66
  - Circuit Breakers, Fuses, and Relays
    67
  - Inspect Electrical Components
    70
    
    Degradation Due to Severe Environment
    70
    
    Every Month or 200 Hours
    70
  - CAN Bus Control System
    71
    
    CAN Bus System Overview
    71
    
    CAN Bus System Chart
    72
    
    Control Module Input/Output (I/O) Types
    73
    
    Control Module Naming Conventions
    73
    
    Control Modules
    73
    
    Crane Control Module (CCM)
    73
    
    Safety Control Module (SCM)
    73
    
    Input/Output-Large (IOL) Module
    77
    
    Input/Output-Small (IOS) Module
    78
    
    Control Module Devices
    79
    
    Limit Switches-Dual Contact
    79
    
    Limit Switches-Single Contact
    79
    
    Motor Speed Sensors
    79
    
    Pressure Transducers
    79
    
    Alarms
    80
    
    Angle Sensors
    80
    
    Fuel Level Sensor
    80
    
    Hydraulic Fluid Level Sensor
    80
    
    Load Pin Sensors
    80
    
    Solenoids
    80
    
    Temperature Sensors
    80
    
    Camera Lights
    81
    
    Foot Throttle
    81
    
    Hand Throttle
    81
    
    Pressure and Vacuum Switches
    81
    
    Pump Displacement Controls
    81
    
    RCL Beacon
    81
    
    Relays
    81
    
    Travel and Free-Fall Brake Pedals
    81
    
    Warning Lights
    81
    
    Wind Speed Indicators
    81
    
    Control Module Test Voltages
    82
    
    Pump and Motor Voltages and Currents
    82
    
    Alphabetical Index of Controller Devices
    83
    
    Test Voltage Tables
    84
Section 4 4 Boom

115
- Section 4
  115
  - General Maintenance
    117
  - Boom and Luffing Jib Angle Indicator Calibration
    117
  - Boom Stop Limit Switch
    117
    
    Automatic Boom Stop Overview
    118
    
    Maintenance
    118
    
    Adjusting Automatic Boom Stop
    120
    
    Replacing Boom Stop Limit Switch Actuator Rod
    120
  - Physical Boom Stop
    121
    
    Physical Boom Stop Operation
    121
  - Boom and Luffing Jib Angle Indicators
    122
  - Mast Angle Sending Unit
    122
    
    Adjusting the Mast Angle
    122
  - Fleeting Sheave Maintenance
    123
    
    Activation
    123
    
    Adjustment
    123
    
    General
    123
    
    Inspection
    123
    
    Operation
    123
    
    Replacement
    123
    
    Specifications
    123
  - Boom Top Electrical Schematic
    124
  - Luffing Jib Top Electrical Schematic
    125
  - Boom Wind Cap Electrical Schematic
    126
  - Strap Inspection and Maintenance
    127
    
    Cranes Not in Regular Use
    127
    
    Frequent Inspection
    127
    
    Inspection
    127
    
    Periodic Inspection
    127
    
    Corrosion or Abrasion
    128
    
    Identifying Straps
    128
    
    Replacement Specifications
    128
    
    Flatness
    130
    
    Straightness
    130
    
    Strap Length
    130
    
    Inspection Checklist
    131
    
    Removing Straps from Service
    131
    
    Storing Straps
    131
  - Lattice Section Inspection and Lacing Replacement
    134
Section 5 Hoists

135
- Section 5
  135
  - General
    139
  - Drum 1 Main Hoist
    139
    
    Drum 1 Brake Operation
    139
    
    Drum 1 Brake Overview
    139
    
    Drum 1 Hoisting Operation
    140
    
    Drum 1 Motor Loop Flushing
    140
    
    Drum 1 Lowering Operation
    141
    
    Drum 1 Minimum Bail Limit
    141
    
    Limit Switch Replacement
    141
    
    Weekly Maintenance
    142
    
    Drum 1 Hoisting Hydraulic Schematic
    144
    
    Drum 1 Lowering Hydraulic Schematic
    145
    
    Drum 1 Electrical Schematic
    147
  - Drum 2 Main Hoist
    148
    
    Drum 2 Brake Operation
    148
    
    Drum 2 Brake Overview
    148
    
    Drum 2 Hoisting Operation
    149
    
    Drum 2 Motor Loop Flushing
    149
    
    Drum 2 Lowering Operation
    150
    
    Drum 2 Minimum Bail Limit
    151
    
    Limit Switch Replacement
    151
    
    Weekly Maintenance
    151
    
    Drum 2 Hoisting Hydraulic Schematic
    153
    
    Drum 2 Lowering Hydraulic Schematic
    154
    
    Drum 2 Electrical Schematic
    156
  - Drum 3 Whip Hoist
    157
    
    Drum 3 Brake Operation
    157
    
    Drum 3 Brake Overview
    157
    
    Drum 3 Motor Loop Flushing
    157
    
    Drum 3 Hoisting Operation
    158
    
    Drum 3 Lowering Operation
    158
    
    Drum 3 Minimum Bail Limit
    159
    
    Lowering Limit Switch Replacement
    159
    
    Weekly Maintenance
    159
    
    Drum 3 Hoisting Hydraulic Schematic
    161
    
    Drum 3 Lowering Hydraulic Schematic
    162
    
    Drum 3 Electrical Schematic
    163
  - Drum 4 Boom Hoist or Mast Hoist (VPC-MAX™)
    164
    
    Drum 4 Brake Operation
    164
    
    Drum 4 Brake Overview
    164
    
    Drum 4 Motor Loop Flushing
    164
    
    Drum 4 Hoisting Operation
    165
    
    Drum 4 Lowering Operation
    165
    
    Drum 4 Pawl Limit Switch
    166
    
    Drum 4 Pawl Operation
    166
    
    Limit Switch Replacement
    166
    
    Weekly Maintenance
    167
    
    Drum 4 Hoisting Hydraulic Schematic
    168
    
    Drum 4 Lowering Hydraulic Schematic
    169
    
    Drum 4 Electrical Schematic
    170
  - Drum 5 Boom Hoist (VPC-MAX)
    171
    
    Drum 5 Brake Operation
    171
    
    Drum 5 Brake Overview
    171
    
    Drum 5 Hoisting Operation
    171
    
    Drum 5 Lowering Operation
    172
    
    Drum 5 Pawl Operation
    172
    
    Drum 5 Pawl Limit Switch
    173
    
    Limit Switch Replacement
    173
    
    Weekly Maintenance
    173
    
    Drum 5 Hoisting Hydraulic Schematic
    175
    
    Drum 5 Lowering Hydraulic Schematic
    176
    
    Drum 5 Electrical Schematic
    177
  - Drum 6 Luffing Hoist
    178
    
    Drum 6 Brake Operation
    178
    
    Drum 6 Brake Overview
    178
    
    Drum 6 Motor Loop Flushing
    178
    
    Drum 6 Hoisting Operation
    179
    
    Drum 6 Lowering Operation
    179
    
    Drum 6 Pawl Limit Switch
    180
    
    Drum 6 Pawl Operation
    180
    
    Limit Switch Replacement
    180
    
    Weekly Maintenance
    181
    
    Drum 6 Hoisting Hydraulic Schematic
    183
    
    Drum 6 Lowering Hydraulic Schematic
    184
    
    Drum 6 Electrical Schematic
    186
  - Gearboxes
    187
    
    Changing the Gearbox Oil
    187
    
    Drum 1 and Drum 2
    187
    
    Gear Oil Specifications
    187
    
    Monthly or 200 Hours
    187
    
    Oil Analysis
    187
    
    Periodic Maintenance
    187
    
    Quick-Drain Valve
    187
    
    Weekly
    187
    
    Drum 3
    189
    
    Drum 4
    189
    
    Drum 5
    190
    
    Drum 6
    191
    
    Drum Motor Speed Sensor
    198
    
    Speed Sensor Replacement
    198
    
    Weekly Speed Sensor Periodic Maintenance
    198
    
    Block Level
    199
    
    Drum 1 and Drum 2
    199
    
    Operation
    199
    
    Sensor Replacement
    199
    
    Block-Up Limit Switch
    200
    
    Switch Activation Overview
    200
    
    Weekly Maintenance
    200
    
    Overview
    201
    
    Switch Adjustment and Replacement
    201
    
    Main Boom Lower Point Block-Up Limit Switch
    203
    
    Main Boom Upper Point Block-Up Limit Switch
    205
    
    Main Boom Lower Point 1M Boom Cap Block-Up Limit Switch
    206
    
    EUBP Limit 1 Block-Up Limit Switch
    207
    
    EUBP Limit 2 Block-Up Limit Switch
    208
    
    Luffing Jib Lower Boom Point #682 Top Block-Up Limit Switch
    209
    
    Drum 3
    210
    
    Overview
    210
    
    Pressure Roller
    210
    
    Spring Replacement
    210
    
    Weekly Maintenance
    210
    
    Adjustment
    211
    
    Drum 5
    211
    
    Spring Replacement
    211
    
    Weekly Maintenance
    211
    
    Daily Inspection
    213
    
    Maintain a Wire Rope Condition Report
    213
    
    Required Inspection Intervals
    213
    
    Wire Rope Care and Replacement Guidelines
    213
    
    Wire Rope Inspection and Replacement
    213
    
    Wire Rope Lubrication
    213
    
    Determining the Frequency of Inspection
    215
    
    Periodic Comprehensive Inspection
    215
    
    Reduction in the Rope Diameter
    215
    
    Replacement Criteria
    215
    
    Broken Rope Wires
    216
    
    Distributing Wire Rope Wear
    217
    
    Rope that Has Been Idle a Month or more
    217
    
    Sheave, Roller, and Drum Inspection
    217
    
    Daily Inspection
    220
    
    Load Block and Hook-And-Weight Ball Inspection
    220
    
    Yearly Inspection
    222
Section 6 Swing System

223
- General
  225
- Swing Brake Operation
  225
  - Swing Park Switch Control
    225
  - Momentary Swing Brake Control
    225
- Swing System Overview
  225
- Swing Operation
  226
  - Swing Pump Control
    226
  - Swing Left
    226
  - Swing Right
    226
  - Coasting
    226
  - Swing Hydraulic Schematic
    227
  - Swing Electrical Schematic
    228
- Swing Drive System
  229
  - Planetary Swing Drive
    229
  - Swing Adapter Frame
    229
- Planetary Swing Drive Gear Oil
  230
  - Gear Oil Specifications
    230
  - Oil Analysis
    230
  - Periodic Maintenance
    230
  - Quick-Drain Valve
    230
  - Changing the Planetary Swing Drive Oil
    230
    
    Every 6 Months or 1,000 Hours
    230
    
    Monthly or 200 Hours
    230
    
    Non-VPC and Non-VPC-Max Planetary Swing Drives
    230
    
    Weekly
    230
    
    VPC Planetary Swing Drives
    231
    
    VPC-MAX Planetary Swing Drives
    232
- Manual Release of Swing Brake
  233
- Swing Motor Speed Sensor
  234
  - Speed Sensor Replacement
    234
  - Speed Sensor Adjustment
    234
  - Weekly Periodic Maintenance
    234
Section 7 Power Train

235
- Section 7
  235
  - Batteries
    237
    
    Battery Gases Are Explosive
    237
    
    Battery Safety
    237
    
    Causes of Battery Failure
    237
    
    Jump-Starting a Battery
    237
    
    Lack of Water
    237
    
    Overcharging
    237
    
    Undercharging or Discharged
    237
    
    Battery Maintenance
    238
    
    Checking Battery State of Charge
    238
    
    Loose Hold-Downs
    238
    
    Multiple Battery System
    238
    
    Overloads
    238
    
    Charging
    239
    
    Quarterly Battery System Maintenance
    239
    
    Troubleshooting-Slow Cranking
    239
    
    Storage
    240
  - Battery Disconnect Switch
    240
  - Engine Controls
    240
  - Air Cleaner-Tier 4
    241
    
    Daily
    241
    
    Inspection
    241
    
    Monthly
    241
    
    Changing the Filters
    242
  - Air Cleaner-Tier 3
    244
    
    Daily
    244
    
    Inspection
    244
    
    Monthly
    244
    
    Changing the Filters
    245
  - Engine Throttle Adjustment
    247
    
    Foot Throttle Control
    247
    
    Foot Throttle Control Assembly and Calibration
    247
    
    Hand Throttle Control
    247
  - Engine Electrical Schematic
    249
  - Tier 4 ECM Electrical Schematic-Power and Ground Circuits
    250
  - Tier 3 ECM Electrical Schematic-Power and Ground Circuits
    251
  - Engine Enclosure
    252
  - Engine Belt Routing
    253
  - Engine Radiator
    253
    
    Checking Coolant Level
    254
    
    Fill a Drained Cooling System
    255
  - Diesel Particulate Filter
    256
    
    Active Regeneration
    256
    
    Maintenance
    256
    
    Manual Regeneration
    256
    
    Passive Regeneration
    256
    
    Regeneration
    256
    
    Regeneration Inhibit
    256
    
    DPF Replacement
    257
    
    Installation
    257
    
    Removal
    257

Manitowoc MLC650 Operator's Manual (360 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 63.39 MB

Table of Contents
5
Section 1

13
- Crane Data
  13
- Crane Weights
  13
- Outline Dimensions
  13
- Change of Ownership Registration
  13
- Manitowoc Dealer
  13
- Crane/Attachment Identification
  13
- Crane Orientation
  13
- Identification and Location of Components
  14
- VPC and VPC-MAX
  16
- English and Metric Conversions
  16
  - Direct Conversion
    16
  - Inverse Conversion
    16
Section 2

19
- Continuous Innovation
  21
- Nameplates and Decals
  21
- Safety Messages
  21
  - General
    21
  - Safety Alert Symbol
    21
  - Signal Words
    21
  - Symbol Identification
    21
- Safety and Information Signs
  23
  - Maintaining Signs
    23
  - Ordering Signs
    23
- Crane Access Points
  26
  - General
    26
- Getting on or off Crane
  26
- Personal Fall-Protection
  27
- Operator Manual/Capacity Chart Storage
  28
  - General
    28
  - Storing Manuals
    28
- Safe Operating Practices
  29
  - General
    29
  - Read Operator Manual
    29
  - Operator Qualifications
    29
  - Operator Conduct
    29
  - Handling Load
    31
  - Size of Load
    31
  - Attaching Load
    31
  - Lifting/Moving Load
    32
  - Multiple Load Line Operation
    33
- Signals
  34
- Holding Load
  34
- Safety Devices
  35
- Operational Aids
  35
  - Category 1 Operational Aids
    35
  - Category 2 Operational Aids
    36
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  37
  - Electrocution Hazard
    37
  - Set-Up and Operation
    37
  - Electrocution Hazard Devices
    38
  - Electrical Contact
    38
- Refueling
  39
- Fire Extinguishers
  39
- Accidents
  39
- Safe Maintenance
  39
  - Maintenance Instructions
    39
  - Safe Maintenance Practices
    39
- Environmental Protection
  41
- Boom Disassembly Safety
  43
  - General
    43
  - Location
    43
  - Pin Removal
    43
  - Disassembly Precaution
    43
- Personnel Handling Policy
  44
- Pedestal/Barge Mounted Cranes
  45
  - Pedestal Mounted Crane
    46
  - Barge Mounted Crane
    46
  - Definition
    46
  - Examples
    46
  - Capacity Charts for Barge Mounted Crane
    47
  - Shock Loading Caused by Barge Dynamics
    47
  - Operation on Barge
    47
  - Barge Mount Definitions
    48
  - Inspection of Barge-Mounted Crane
    48
  - Transporting Crane on Barge
    48
Section 3

49
- Standard Hand Signals for Controlling Crane Operations
  52
- Symbols Used on Control Consoles
  54
- Symbols Used on Remote Control
  57
- Operating Controls
  62
  - Left Console
    66
  - Right Console
    68
  - Operation of Diverting Circuits
    77
  - Foot Pedals
    78
  - Seat Controls
    79
  - Climate Control Keypad
    80
  - Other Operator Aids
    81
  - Boom Angle Indicator
    81
  - Crane Capacity Beacons
    81
  - Upperworks Level
    81
  - Crane Cameras
    84
  - Crane Camera Monitor
    85
- Motion Warning Lights and Alarms
  86
- Service Lights
  88
- Remote Control Activation
  90
- Remote Control Operation
  92
- Operating Limits Identification and Operation
  98
- Bypassing Limits in Luffing Jib Setup Mode
  104
  - Resetting Luffing Jib Limits
    105
- Drum and Control Handle Identification
  106
- Right Cab Window Operation
  108
  - Closing Window
    108
  - Opening Window for Ventilation
    108
- Operator's Cab Emergency Exit
  108
- Cab Door Adjustment
  108
- Cab Tilt Adjustment
  109
- Operating in Wind
  109
- Crawler Blocking
  110
- Intermediate Suspension
  110
- Preparing Crane for Operation
  110
- Startup Procedures
  111
- Operating Procedures
  115
  - VPC Operation
    115
  - Boom Hoist Operation
    116
  - Luffing Hoist Operation
    117
  - Swing Operation
    118
  - Load Drum Operation
    121
  - Travel Operation
    122
- Shutdown Procedure or Leaving the Crane Unattended
  124
- Changing Counterweight with Boom/Jib in Air
  125
  - Vpc
    125
  - Vpc-Max
    125
- Cold Weather Operation
  127
  - Crane Limitations
    127
  - Wire Rope
    127
  - Cold Weather Starting Aid
    127
  - Cooling System
    127
  - Batteries
    127
  - Engine Oil, Gear Oil, and Hydraulic Oil
    127
- Cold Weather Heater Package
  129
  - Turning Heaters on
    129
  - Turning Heaters off
    129
- AC Operation
  131
  - Installing APU
    131
  - Turning on AC Powered Components
    131
  - Turning off AC Powered Components
    131
  - Removing APU
    132

Manitowoc MLC650 Operator's Manual (250 pages)

Luffing Jib Attachment

Brand: Manitowoc | Category: Construction Equipment | Size: 38.76 MB

Table of Contents
5
Crane Data
13
Crane Weights
13
Outline Dimensions
13
Change of Ownership Registration
13
Manitowoc Dealer
13
Crane/Attachment Identification
13
Crane Orientation
13
Identification and Location of Components
14
VPC and VPC-MAX
16
English and Metric Conversions
16
- Direct Conversion
  16
- Inverse Conversion
  16
Section 2

19
- Continuous Innovation
  21
- Nameplates and Decals
  21
- Safety Messages
  21
  - General
    21
  - Safety Alert Symbol
    21
  - Signal Words
    21
  - Symbol Identification
    21
- Safety and Information Signs
  23
  - Maintaining Signs
    23
  - Ordering Signs
    23
- Crane Access Points
  26
  - General
    26
- Getting on or off Crane
  26
- Personal Fall-Protection
  27
- Operator Manual/Capacity Chart Storage
  28
  - General
    28
  - Storing Manuals
    28
- Safe Operating Practices
  29
  - General
    29
  - Read Operator Manual
    29
  - Operator Qualifications
    29
  - Operator Conduct
    29
  - Handling Load
    31
  - Size of Load
    31
  - Attaching Load
    31
  - Lifting/Moving Load
    32
  - Multiple Load Line Operation
    33
- Signals
  34
- Holding Load
  34
- Safety Devices
  35
- Operational Aids
  35
  - Category 1 Operational Aids
    35
  - Category 2 Operational Aids
    36
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  37
  - Electrocution Hazard
    37
  - Set-Up and Operation
    37
  - Electrocution Hazard Devices
    38
  - Electrical Contact
    38
- Refueling
  39
- Fire Extinguishers
  39
- Accidents
  39
- Safe Maintenance
  39
  - Maintenance Instructions
    39
  - Safe Maintenance Practices
    39
- Environmental Protection
  41
- Boom Disassembly Safety
  43
  - General
    43
  - Location
    43
  - Pin Removal
    43
  - Disassembly Precaution
    43
- Personnel Handling Policy
  44
- Pedestal/Barge Mounted Cranes
  45
  - Pedestal Mounted Crane
    46
  - Barge Mounted Crane
    46
  - Definition
    46
  - Examples
    46
  - Capacity Charts for Barge Mounted Crane
    47
  - Shock Loading Caused by Barge Dynamics
    47
  - Operation on Barge
    47
  - Barge Mount Definitions
    48
  - Inspection of Barge-Mounted Crane
    48
  - Transporting Crane on Barge
    48
Section 3

49

Manitowoc MLC650 Operator's Manual (234 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 43.53 MB

Table of Contents
5
Section 1

11
- Crane Data
  11
- Crane/Attachment Identification
  11
- Crane Orientation
  11
- Outline Dimensions
  11
- Weights of Components
  11
- Identification of VPC-MAX Components
  11
- English and Metric Conversions
  14
  - Direct Conversion
    14
  - Inverse Conversion
    14
- Change of Ownership Registration
  15
- Manitowoc Dealer
  15
Section 2

17
- Continuous Innovation
  19
- Nameplates and Decals
  19
- Safety Messages
  19
  - General
    19
  - Safety Alert Symbol
    19
  - Signal Words
    19
  - Symbol Identification
    19
- Safety and Information Signs
  21
  - Maintaining Signs
    21
  - Ordering Signs
    21
- Crane Access Points
  24
  - General
    24
- Getting on or off Crane
  24
- Personal Fall-Protection
  25
- Operator Manual/Capacity Chart Storage
  26
  - General
    26
  - Storing Manuals
    26
- Safe Operating Practices
  27
  - General
    27
  - Read Operator Manual
    27
  - Operator Qualifications
    27
  - Operator Conduct
    27
  - Handling Load
    29
  - Size of Load
    29
  - Attaching Load
    29
  - Lifting/Moving Load
    30
  - Multiple Load Line Operation
    31
- Signals
  32
- Holding Load
  32
- Safety Devices
  33
- Operational Aids
  33
  - Category 1 Operational Aids
    33
  - Category 2 Operational Aids
    34
- Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines
  35
  - Electrocution Hazard
    35
  - Set-Up and Operation
    35
  - Electrocution Hazard Devices
    36
  - Electrical Contact
    36
- Refueling
  37
- Fire Extinguishers
  37
- Accidents
  37
- Safe Maintenance
  37
  - Maintenance Instructions
    37
  - Safe Maintenance Practices
    37
- Environmental Protection
  39
- Boom Disassembly Safety
  41
  - General
    41
  - Location
    41
  - Pin Removal
    41
  - Disassembly Precaution
    41
- Personnel Handling Policy
  42
- Pedestal/Barge Mounted Cranes
  43
  - Pedestal Mounted Crane
    44
  - Barge Mounted Crane
    44
  - Definition
    44
  - Examples
    44
  - Capacity Charts for Barge Mounted Crane
    45
  - Shock Loading Caused by Barge Dynamics
    45
  - Operation on Barge
    45
  - Barge Mount Definitions
    46
  - Inspection of Barge-Mounted Crane
    46
  - Transporting Crane on Barge
    46
Section 3

47
Section 4

59
- Boom and Jib Assembly Drawings
  59
- Liftcrane Mast Handling Capacities
  59
- Optional Attachments
  59
- General Safety
  59
- Crane Orientation
  59
- Assembly and Disassembly Notes
  59
- Assembly and Disassembly Area
  60
- Accessing Parts
  60
- Retaining Connecting Pins
  60
- Crane Weights and Shipping Data
  60
- Personal Fall-Protection
  61
- Handling Components
  61
- Assist Crane Requirements
  62
- Parts Box
  62
- Hydraulic Hose Identification
  64
- Connecting/Disconnecting Hydraulic Hoses and Electric Cables
  64
- Hose and Cable Cleanliness
  64
- Hydraulic Quick Disconnect Lubrication
  65
- Pin and Connecting Hole Cleanliness
  65
- Tightening Hydraulic Couplers
  65
- Setup Mode
  66
- Auxiliary Hydraulic System
  66
- Hand-Held Pin Puller
  66
- Swing Limits
  68
- Assembling the VPC-MAX
  69
- Wire Rope Installation
  140
  - Wire Rope Specifications
    140
  - Wire Rope Storage
    140
  - Seizing and Cutting Wire Rope
    140
  - Anchoring Wire Rope to Drum
    141
  - Winding Rope Onto Drum
    141
  - Anchoring Wire Rope to Wedge Socket
    145
  - Anchoring Wire Rope to Button Socket
    145
  - Pad Eye Usage for Wire Rope Reeving
    147
  - Breaking in Wire Rope
    147
  - General
    147
  - Safety
    147
- Rigging Winch Operation
  148
  - Selecting Rigging Winch Mode
    148
  - Operating Rigging Winch
    149
  - Free-Spool Operation
    149
  - Power Operation
    149
- Load Line Reeving
  151
  - Guide Sheaves and Drums
    151
  - Load Block Identification
    151
  - Duplex Hook
    151
  - Wire Rope Specifications
    151
  - Load Block Reeving
    151
  - Dead End Locations
    152
- Inspecting the VPC and VPC-MAX Roller Paths
  152
- Auxiliary Frame Operating Positions
  155
- Shipping Crane Components
  156
- Disassembling the VPC-MAX
  157

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