Manitowoc MLC165-1 Operator's Manual
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Manitowoc MLC165-1 Operator's Manual

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Summary of Contents for Manitowoc MLC165-1

  • Page 1 Manitowoc MLC165-1 Operator Manual...
  • Page 3 NOTICE The serial number of the crane and applicable attachments (for example, a luffing jib) is the only method a Manitowoc dealer or the Manitowoc Crane Care Lattice Team has of providing the correct parts and service information. The serial number is located on a crane identification plate attached to the operator cab and each attachment.
  • Page 4 THE ORIGINAL LANGUAGE OF THIS PUBLICATION IS ENGLISH...

  • Page 5: Table Of Contents

    Manitowoc Dealer ........
  • Page 6 TABLE OF CONTENTS MLC165-1 OPERATOR MANUAL Disassembly Precaution ............2-23 Personnel Handling Policy.
  • Page 7 MLC165-1 OPERATOR MANUAL TABLE OF CONTENTS Batteries..............3-49 Engine Oil, Gear Oil, and Hydraulic Oil .
  • Page 8 TABLE OF CONTENTS MLC165-1 OPERATOR MANUAL Pre-Raising Checks ............4-51 Boom Raising Procedure .
  • Page 9 MLC165-1 OPERATOR MANUAL TABLE OF CONTENTS Anchoring Wire Rope to Wedge Socket......... . . 4-121 Anchoring Wire Rope to Button Socket .
  • Page 10 TABLE OF CONTENTS MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK TOC-vi Published 08-06-19, Control # 237-09_v3...
  • Page 11 Manitowoc Dealer ........
  • Page 12 MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 1-ii Published 08-06-19, Control # 237-09...

  • Page 13: Section 1

    Follow the on-screen prompts to locate your Manitowoc dealer. CHANGE OF OWNERSHIP REGISTRATION If you are the new owner of a Manitowoc crane, please register it with Manitowoc Crane Care so we can contact you if the need arises: Go to www.manitowoccranes.com...

  • Page 14: Identification And Location Of Components

    INTRODUCTION MLC165-1 OPERATOR MANUAL IDENTIFICATION AND LOCATION OF COMPONENTS Item Description Lowerworks Upperworks Boom Butt Boom Stop (physical) Boom Butt Wire Rope Guide Drum 3 (luffing hoist or auxiliary) Insert: 6 m (19.7 ft) with Sheaves Guide Sheaves (in insert) Load Lines Insert: 3 m (9.8 ft)
  • Page 15 MLC165-1 OPERATOR MANUAL INTRODUCTION Item Description Mast Self-Assembly Cylinder Engine Enclosure Left Enclosure with Platform Handrail (optional both sides) Drum 2 (rear load drum) Drum 1 (front load drum) Operator Cab Platform and Railings Left Crawler Carbody Jack (4) Carbody Counterweight (Series 2 option)

  • Page 16: Crane Weights

    INTRODUCTION MLC165-1 OPERATOR MANUAL CRANE WEIGHTS 12 ft x 0.3048 = 3.6576 m Inverse Conversion See the Crane Weights publication at the end of this section. DIVIDE (÷) known value by conversion factor to obtain OUTLINE DIMENSIONS equivalent value in desired units. For example, 3.6576 m is converted to feet as follows: See the Outline Dimension drawing at the end of this section.
  • Page 17 MLC165-1 OPERATOR MANUAL INTRODUCTION Table 1-1. English and Metric Conversions To Convert Symbol Application Symbol Multiply By VOLUME 0.7646 Cubic Yard Cubic Meter Bucket Capacity 0.0283 Cubic Foot Cubic Meter 16.3871 Cubic Inch Pump Displacement Cubic Centimeter VOLUME (LIQUID) Ounce Milliliter 29.5735...
  • Page 18 INTRODUCTION MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 08-06-19, Control # 237-09...

  • Page 19: Section 2

    Personnel Handling Policy ............2-24 Manitowoc...
  • Page 20 MLC165-1 OPERATOR MANUAL Pedestal/Barge Mounted Cranes ........... 2-25 Pedestal Mounted Crane .

  • Page 21: California Precautions

    If you are in moderate injury. doubt about any procedure, contact your Manitowoc dealer or the Manitowoc Crane Care Lattice Team. CAUTION NAMEPLATES AND DECALS Without the safety alert symbol, identifies potential hazards that could result in property damage.
  • Page 22 SAFETY INFORMATION MLC165-1 OPERATOR MANUAL Table 2-1. Common Safety Symbols Cut or Crush Hazards Cut Hazard M100090 M100091 M100066 M100065 M100069 M100067 Fire Crush Hazards Extinguisher M100070 M100071 M100072 M100073 M100074 M100082 Explosion Fall Hazards Falling Boom (Crush) Hazards Hazard...

  • Page 23: Safety And Information Signs

    MLC165-1 OPERATOR MANUAL SAFETY INFORMATION Table 2-2. Miscellaneous Symbols Engine Coolant Diesel Fuel Engine Coolant Engine Oil Level Hydraulic Filter Hydraulic Oil Vent M100271 M100267 M100268 M100269 M100272 M100273 Pump Drive Oil Tire Pressure Diesel Exhaust NO Fuel NO Water...
  • Page 24 SAFETY INFORMATION MLC165-1 OPERATOR MANUAL Item Description Operator Cab Platform Carbody Counterweight Stairway Carbody Counterweight Enclosure Platform Crawler Stairway Enclosure Platform Enclosure Cover Rotating Bed Counterweight Engine Enclosure Enclosure Hand Rails (option) Enclosure Ladder (option) Smooth walking surfaces have a non-skid coating applied.
  • Page 25 MLC165-1 OPERATOR MANUAL SAFETY INFORMATION Item Description Boom Butt Catwalk Boom Butt Catwalk Boom Insert Catwalk Boom Assembly Ladder Storage Figure 2-1. Continued Manitowoc Published 08-06-19, Control # 237-09...

  • Page 26: Crane Access Points

    Falling from any height could result in serious injury or death. GETTING ON OR OFF CRANE Manitowoc has provided steps, ladders, and platforms at the Personnel getting on and off the crane shall do so only at locations shown in Figure 2-1.

  • Page 27: Operator Manual/Capacity Chart Storage

    Figure 2-2. Operator Manual Storage If the serial numbers of your manuals and capacity charts do not match the serial numbers of the crane or attachment, contact your Manitowoc dealer for the proper manual or capacity charts. Manitowoc Published 08-06-19, Control # 237-09...

  • Page 28: Safe Operating Practices

    (United States Federal Law), in ASME B30.5 American operation. Manitowoc cannot foresee all hazards that will National Standard, or in any other applicable federal, state, arise in the field; therefore, safety remains responsibility or local laws.
  • Page 29 MLC165-1 OPERATOR MANUAL SAFETY INFORMATION 4. The operator shall be thoroughly familiar with operation 10. The operator shall verify that the Capacity Chart being of the crane and its proper care. If adjustments or repairs used is the correct one for the cranes configuration are necessary or if there are known defects that impair (boom length, load line reeving, counterweight, etc.).

  • Page 30: Handling Load

    Do not operate the crane with a snow or ice covered NOTE Capacity charts for Manitowoc cranes show the boom. The extra weight may cause overload, tipping, or total weight of freely suspended loads for various structural damage.

  • Page 31: Lifting/Moving Load

    MLC165-1 OPERATOR MANUAL SAFETY INFORMATION 2. Only use slings and other rigging that are in safe Unused load drums are parked (working and operating condition and have a rating equal to or greater parking brakes applied; if equipped, drum pawls than the load to be lifted.

  • Page 32: Multiple Load Line Operation

    Engage the luffing hoist pawl when operating with the luffing jib at a fixed radius. Manitowoc authorizes multiple load line operation for those applications requiring it, provided the following steps are 3. While traveling, the operator shall take the following...

  • Page 33: Signals

    Section unless load indicator(s). communications equipment (telephone, radio, etc.) is 6. Manitowoc recommends that each load line be equipped used. with an anti-two-block device. 3. All signals shall be easily understood by the operator at 7. Manitowoc’s Capacity Charts are based on freely all times.

  • Page 34: Safety Devices

    • Always tag-out any faulty safety device and place a Manitowoc provides the following operational aids on its warning tag in the cab stating that the crane is out of cranes, either as standard equipment or optional equipment.

  • Page 35: Category 2 Operational Aids

    MLC165-1 OPERATOR MANUAL SAFETY INFORMATION at a point that gives the signal person sufficient time Refer to the pendulum boom angle indicator on the to signal the operator and have the operator stop boom butt (visible from operator cab). the boom or jib within the minimum allowable radius.

  • Page 36: Assembling, Disassembling, Or Operating Crane Near Electric Power And Transmission Lines

    Electrocution Hazard! Set-Up and Operation Manitowoc cranes are not equipped with all features required to operate within OSHA 29CFR1926.1408, Table 1. During crane use, assume that every line is energized A clearances when the power lines are energized.

  • Page 37: Electrocution Hazard Devices

    MLC165-1 OPERATOR MANUAL SAFETY INFORMATION source. This person should have no other duties while insulating characteristics of these devices can be the crane is working. compromised if not kept clean, free of contamination, and undamaged. 6. Taglines should always be made of non-conductive materials.

  • Page 38: Refueling

    If the dealer is not immediately available, contact and costly damage to the crane or property. Manitowoc Crane Care Lattice Team at the factory. The crane shall not be returned to service until it is Safety information in this publication is intended only as a...
  • Page 39 MLC165-1 OPERATOR MANUAL SAFETY INFORMATION Place a warning sign at the start controls alerting 12. Avoid battery explosion: do not smoke while performing other personnel that the crane is being serviced and battery maintenance or short across battery terminals to the engine shall not be started.

  • Page 40: Environmental Protection

    33. Perform a function check to ensure proper operation at connecting bolts or pins are being removed. the completion of maintenance or repair. 28. Unless authorized in writing by Manitowoc, do not alter ENVIRONMENTAL PROTECTION the crane in any way that affects the crane’s...
  • Page 41 MLC165-1 OPERATOR MANUAL SAFETY INFORMATION THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc Published 08-06-19, Control # 237-09 2-21...
  • Page 42 SAFETY INFORMATION MLC165-1 OPERATOR MANUAL View A WRONG – DANGEROUS! If boom is off ground and supported by boom straps, and there is no blocking under boom sections, boom will collapse when lower pins are removed. View B WRONG – DANGEROUS!

  • Page 43: Boom Disassembly Safety

    MLC165-1 OPERATOR MANUAL SAFETY INFORMATION BOOM DISASSEMBLY SAFETY blocking, individual pin connections may still be under load. Pins can be ejected forcefully if the boom has any pressure NOTE The term boom used in the following instructions on it or if the boom is not supported properly.

  • Page 44: Personnel Handling Policy

    50 percent of the rated capacity conditions. for the radius and configuration of the crane. Use of a Manitowoc crane to handle personnel is acceptable • The crane is uniformly level within one percent of level provided: grade and located on a firm footing.

  • Page 45: Pedestal/Barge Mounted Cranes

    All safety Manitowoc does not permit the use of a truck crane on a signs shall be in place and legible. We also urge Manitowoc barge, ship or floating platform.

  • Page 46: Barge Mounted Crane

    2-6). permitted. NOTE Manitowoc does not permit traveling on a barge NOTE If the carbody will be bolted to the foundation, c o n t a c t y o u r M a n i t o w o c d e a l e r f o r t h e deck with load.

  • Page 47: Capacity Charts For Barge Mounted Cranes

    Capacity Charts for Barge Mounted Cranes Shock Loading Caused by Barge Dynamics Manitowoc provides two types of Capacity Charts for a crane Shock loads to the crane can be experienced when the mounted on a barge or other supporting structure under barge is subjected to up and down movement of wave action static conditions.

  • Page 48: Operation On Barge

    Correct each defect found before placing the crane Barge Mount Definitions into service. • Boom 1. Machine List, as defined by Manitowoc, is the crane’s out-of-level condition — from side-to-side — as • Counterweight measured by the angle between horizontal and a line •...

  • Page 49: Section 3

    Symbols Used on Control Consoles ..........3-56 Manitowoc...
  • Page 50 MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 3-ii Published 08-06-19, Control # 237-09_v1...
  • Page 51 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES SECTION 3 OPERATING CONTROLS AND PROCEDURES THIS SECTION STARTS ON THE NEXT Manitowoc Published 08-06-19, Control # 237-09_v1...

  • Page 52: Cab Controls And Indicators

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL CAB CONTROLS AND INDICATORS Legend Starts on Next Page Table 3-1. Cab Controls and Indicators Item Name Description Cab Exterior Lights Light Switches on page 3-19. Cup Holder — Several are located in the cab. Open, close, and rotate to direct air flow Louvre from heater and air conditioner.
  • Page 53 Windshield Washer Tank Fill the windshield washer tank with a non-freezing cleaning fluid. Cranes that comply with CE requirements are equipped with this External Limit Bypass Switch switch. See the MLC165-1 RCL/RCI Manual. Manitowoc Published 08-06-19, Control # 237-09_v1...
  • Page 54 OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Table 3-1. Cab Controls and Indicators Front Left Console (see page 3-6) Foot Throttle (see page 3-9) Free Fall Brake Pedals (optional) (see page 3-9) Front Console (see page 3-11) Right Console (see...
  • Page 55 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc Published 08-06-19, Control # 237-09_v1...

  • Page 56: Left Console

    M100234, M100258 Operator cab Table 3-2. Left Console Item Name Description Maximum current draw is 10A. For fuse location, see Section 3 of MLC165-1 12VDC Power Source Service Manual. Move the handle toward to decrease engine speed. Move the handle toward to increase engine speed.
  • Page 57 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-2. Left Console M100265 Boom Hoist Control Handle: Boom Hoist (Drum 4) Operation on page 3-39. The location of the boom hoist control handle can vary depending on crane configuration. See Handle-to-Drum Identification on page 3-25.
  • Page 58 OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 08-06-19, Control # 237-09_v1...

  • Page 59: Foot Pedals

    MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Foot Pedals M100234 Front Operator cab Item Description Press Pedal Down to Apply Brake Ease Pedal Up to Release Brake Latch Stored Press Latch Down Latch Release Pops Up Press Pedal Down Fully to Latch It Press Latch Release to Unlatch Pedal Table 3-3.

  • Page 60: Front Console

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Front Console Front Operator Cab M100234, M100213 3-10 Published 08-06-19, Control # 237-09_v1...
  • Page 61 Table 3-4. Front Console Item Name Description Displays load lifting information and alerts the operator to overload conditions. See the MLC165-1 RCL/RCI Manual for instructions. Rated Capacity Limiter / Rated Capacity Indicator (RCL/RCI) Display Displays operating conditions, faults, and diagnostic information. See the MLC165-1 Main Display Operation Manual for instructions.
  • Page 62 OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Table 3-4. Front Console Touch keys are used to access the RCL/RCI and main display screens: • A = Access the RCL/RCI display • B = Access the Main display • C = Exit •...
  • Page 63 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-4. Front Console Drums Travel Optional Swing winch Press Park ON to PARK the corresponding crane function. With park on, Park Switches the corresponding handle is inoperable, the brake is applied, and (if equipped) the drum pawl is engaged.

  • Page 64: Right Console

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Right Console M100234, M100210 Front Left Side Right Side Operator Cab Table 3-5. Right Console Item Name Description Press and hold the front of this switch to sound the horn. Release the switch to silence the horn.
  • Page 65 To re-enable automatic regeneration, manually return the rocker to the center position. Do not use the inhibit switch unless specifically instructed to do so by a Manitowoc or Cummins technical advisor. For information on exhaust system-related faults, see Tier 4 Engine Faults on page 3-33.
  • Page 66 OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Table 3-5. Right Console ° M100533 Cab Tilt Switch ° Optional. Press to RAISE front of the cab up to 20° above horizontal. Release the rocker to CENTER to LOCK the cab in the desired position.
  • Page 67 MLC165-1 Operator Manual. • Push the handle forward to extend the self-assembly cylinder. • Pull the handle back to retract the self-assembly cylinder. Receptacle for Test Harness For use by qualified Manitowoc technicians. Manitowoc 3-17 Published 08-06-19, Control # 237-09_v1...

  • Page 68: Overhead Console

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Overhead Console M100234, M100212 Front Operator Cab Table 3-6. Overhead Console Item Name Description Engine Hours Meter Optional. Displays hours of engine operation. Front (A) and overhead (B) windshield wiper toggle switches: Toggle fully down = OFF.
  • Page 69 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-6. Overhead Console Climate Controls M100288 Item Description Fan Speed: clockwise faster, counterclockwise slower. Temperature Control: clockwise hotter, counterclockwise cooler. Air Conditioner: clockwise ON, counterclockwise OFF. M100289 A = Panel Lights B = Cab Work Lights,...
  • Page 70 • Press to LOWER the mast assist arms (retract cylinders). Boom hinge pins switch: used to engage and disengage the boom hinge pins. Refer to Section 4 of the MLC165-1 Operator Manual for detailed mast raising and lowering instructions. • Press to DISENGAGE the boom hinge pins.

  • Page 71: Seat Controls

    MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Seat Controls Table 3-7. Seat Controls M100812, M100822 Item Name Description • Push the lever to the left to unlock. Seat Only Fore-Aft Control • Use body weight to slide the seat to the desired position.

  • Page 72: Camera Controls

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Camera Controls Table 3-8. Camera Controls Item Name Description The camera monitor displays the selected drum and contains switches for Camera Monitor selecting and operating the cameras. See Camera Monitor Operating Controls on page 3-23.
  • Page 73 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-9. Camera Monitor Operating Controls NOTE For detailed information about the camera monitors, refer to the camera manual that is supplied with the crane. Item Name Description Camera Label To change the label (“DRUM 3” in this case), refer to the vendor manual.

  • Page 74: Bypassable Limits Identification

    Rated Capacity Indicator/Limiter Cranes meeting CE requirements are equipped with this switch located outside the operator cab. See the MLC165-1 RCL/RCI Manual. CE = Cranes that comply with European requirements. Cranes meeting European requirements are equipped with an RCL/RCI External Override Switch located outside the operator cab (see the MLC165-1 RCL/RCI Manual).

  • Page 75: Handle-To-Drum Identification

    MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES HANDLE-TO-DRUM IDENTIFICATION CIRCLED NUMBERS CORRESPOND TO DRUM NUMBERS LUFFING JIB MODE STANDARD MODE with Drum 3 Option with Drum 3 Option Has No Function Has No Function STANDARD MODE LUFFING JIB MODE without Drum 3 Option...

  • Page 76: Boom Angle Indicator

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL BOOM ANGLE INDICATOR The level indicates crane levelness, as follows: • The crane is level when the bubble is centered in the The boom angle indicator (Figure 3-1) is located on the circle.
  • Page 77 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES THIS PAGE INTENTIONALLY LEFT BLANK Manitowoc 3-27 Published 08-06-19, Control # 237-09_v1...

  • Page 78: Setup Controls

    See Section 4 of the MLC165-1 Operator Manual for instructions. Remote Control Table 3-10. Remote Control Switches Behind Front Door of Right...
  • Page 79 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-10. Remote Control Switches • Press to RAISE the mast-assist arms. Mast Cylinders • Press to LOWER the mast-assist arms. • Press to DISENGAGE the boom hinge pins. Boom Hinge Pins • Press to ENGAGE the boom hinge pins.

  • Page 80: Carbody Controls

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Carbody Controls The carbody controls are mounted on the right-front side of WARNING the carbody. To avoid serious injury: The speed at which jacks and pins operate depends on the amount of control handle movement and engine speed.

  • Page 81: Operating Limits And Faults

    To remove wire rope from the drum, the limit bypass switch exceeded. See the MLC165-1 RCL/RCI can be used to pay out the wire rope beyond the limit. Manual for instructions.

  • Page 82: Main Display Information Screen

    Displays temperature, pressure, and other operating conditions for both the Tier Engine Operating Conditions 3 and Tier 4 engine. See the MLC165-1 Main Display Operation Manual for a complete list of operating conditions and specifications. Tier 3 Engine Warning Lights Engine Warning Lights and Fault Codes on page 3-33.

  • Page 83: Engine Warning Lights And Fault Codes

    MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-12. Main Display Information Screen Displays activated operating limits and faults. See the MLC165-1 Main Display System Faults Data Box Operation Manual for a complete list of fault symbols and for instructions on scrolling through the faults.

  • Page 84: Emergency Cab Exit

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL High Exhaust System Temperature If the following fault codes are activated, the operator has a (HEST) limited time to operate the engine with full power: NOTE: The following time limits are approximate. When on, indicates that higher than normal exhaust temperatures exist, normally due to •...

  • Page 85: Operating In Wind

    Capacity Charts provided with the At low ambient temperatures, dynamic loads (impact and crane and attachment. shock) can affect the steels used in Manitowoc cranes when operating in cold weather. Read and comply with CRAWLER BLOCKING...

  • Page 86: Startup Procedure

    Manitowoc. WARNING Manitowoc recommends using the Cold Weather Moving Load Hazard P a c k a g e t o ai d s t a r t- u p w h e n t h e a m b i e n t The operator shall select the proper crane capacity chart temperature will be 32°F (0°C) and below.
  • Page 87 Do not activate any lower accessory functions until the hydraulic oil has warmed up to a minimum operating temperature of 60° F (15° C). For fault identification, see the MLC165-1 Main Display Operation Manual. CAUTION Avoid Machinery Damage...
  • Page 88 M100318 M100308 Figure 3-8. Information Screen Figure 3-7. Handle Designations 12. Use the RCL/RCI display to configure the crane and select the correct capacity chart. See the MLC165-1 10. Press on the touch pad. RCL/RCI Manual. NOTE To change the control handle settings, use the NOTE The last chart used will be the current chart.

  • Page 89: Boom Hoist (Drum 4) Operation

    For Avoid Rigging Damage related information, see Section 4 of the MLC165-1 Operator Manual for: If equipped with an upper boom point: When lowering the boom to ground, remove the upper •...

  • Page 90: Swing Operation

    NOTE Adjust the swing speed and torque, as required, in the main display Function Modes screen. See the MLC165-1 Main Display Operation Manual. If equipped with the optional swing limit assembly, program the desired automatic swing stops in the swing function modes screen.

  • Page 91: Drum 1 And Drum 2 Full Power Operation

    MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Drum 1 and Drum 2 Full Power Operation 1. Select the desired crane configuration and capacity chart using the RCL/RCI display. See the MLC165-1 NOTE The following instruction is for non-free fall RCL/RCI Manual.

  • Page 92: Drum 1 Or Drum 2 Free Fall Operation

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Drum 1 or Drum 2 Free Fall Operation 3. Increase the engine speed to the desired rpm with the hand throttle. Press the foot throttle to momentarily 1. In the RCL/RCI display, select the correct crane increase engine speed when more power is required.
  • Page 93 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES drum handle toward center to slow down the load. Then Latch down the desired brake pedal. fully apply the brake to stop the load. Release the b. Use the free fall enable/disable key switch to select drum handle to center.

  • Page 94: Clamshell Operation

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL 249 lb (113 kg) Item Description Insert with Sheaves: 19.7 ft (6 m) Upper Wire Rope Guide Pin with Cotter Pins (2) Figure 3-13. Wire Rope Guide Clamshell Operation Preparing for Clamshell Operation 1.
  • Page 95 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Remove the pins (3) and lift the upper wire rope brakes to slow down the bucket in full-power guide (2) out of the insert. clamshell operation. d. Store the upper wire rope guide and pins for future 3.

  • Page 96: Travel Operation

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Travel Operation WARNING CAUTION Moving Crane Hazard Know the position of the rotating bed with relation to the Avoid Accelerated Crawler Wear front of the carbody before traveling. An accident can To reduce wear and tear of the crawler components...
  • Page 97 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES NOTE The following directions of travel are with the front 16. To make a GRADUAL LEFT TURN (Figure 3-16), move of the upperworks (boom end) over the front of both crawler handles to the front from the center the lowerworks (front roller ends of crawlers).

  • Page 98: Crane Shutdown Or Leaving The Crane Unattended

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Crane Shutdown or Leaving the Crane 6. If possible, lower the boom (and luffing jib, if equipped) onto blocking at ground level. Unattended In event of winds up to 50 mph (22 m/s), place load...

  • Page 99: Cold Weather Operation

    The static load-carrying limitations of the steels used in off, leaving rope without lubrication. Manitowoc cranes are not affected by cold weather. Manitowoc’s capacity charts are acceptable for use in cold Consult your wire rope supplier for recommended cold– weather.
  • Page 100 OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Item Description 7.5 kW Generator Power Supply Cord Fuel Lines Fuel Line Couplers Load Center 50A Main Circuit Breaker 15A Circuit Breaker: Rotating Bed Work Lights M102113 15A Circuit Breaker: Boom Work Lights...

  • Page 101: Ac Electric System

    MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES AC ELECTRIC SYSTEM Turning On AC Components The generator engine can be operated with either Tier 3 or 1. Turn off the generator (1). Tier 4 fuel. 2. In the load center (2), check that the main circuit breaker Figure 3-18 for the following instructions.
  • Page 102 OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Item Description Battery Pad Heater (2) Engine Coolant Heater Engine Oil Heater Hydraulic Tank Heater Control Console Thermostat Control Console Heater Figure 3-19. Heaters 3-52 Published 08-06-19, Control # 237-09_v1...

  • Page 103: Cold Weather Heater Package

    60°F and off at 80°F (16°C and lack of lubrication. 21°C). When the MLC165-1 is operated in an arctic climate, • Control console air heater (6): 125 watt. defined as an outside temperature continuously below The thermostat (5) turns on the control console air 0°F (–18°C) and –30°F (–34°C), the crane should be...

  • Page 104: Standard Hand Signals For Controlling Crane Operations

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS The following standard hand signals comply with ASME B30.5-2014. Table 3-13. Standard Hand Signals for Controlling Crane Operations M100118 M100119 M100120 M100121 M100122 M100123 M100124 M100125...
  • Page 105 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-13. Standard Hand Signals for Controlling Crane Operations Item Description HOIST—With forearm vertical, forefinger pointing up, move hand in small horizontal circles. LOWER—With arm extended downward, forefinger pointing down, move hand in small horizontal circles.

  • Page 106: Symbols Used On Control Consoles

    OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL SYMBOLS USED ON CONTROL CONSOLES The following symbols are used on the control consoles to identify the operating controls and their operation. Table 3-14. Symbol Identification Air Conditioning Cylinder, Self-Assembly M100138 Alert Symbol, Safety...
  • Page 107 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-14. Symbol Identification Energize or 12v Power Engine SCR Regeneration M100284 M100154 Engine Engine Stop M100155 M100161 Engine Battery M100142 M100156 Engine Fuel Heater M100157 Engine Pressure Horn M100158 M100164 Engine Run...
  • Page 108 OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL Table 3-14. Symbol Identification Light, Panel Park Off M100165 Light, Position Park On M100291 M100170 Light, Rotating Bed Pad, Touch (see page 3-12) M100224 Light, Work Pins, Boom Hinge M100166 M100166 Lighter Pins, Disengage...
  • Page 109 MLC165-1 OPERATOR MANUAL OPERATING CONTROLS AND PROCEDURES Table 3-14. Symbol Identification Setup Travel M100182 M100191a Travel Direction Forward—Left Speed, Fast Crawler M100183 M100192 Travel Direction Forward—Right Speed, Slow Crawler M100184 M100193 Travel Direction Reverse—Left Stop, Emergency Crawler M100185 M100194 Travel Direction Reverse—Right...
  • Page 110 OPERATING CONTROLS AND PROCEDURES MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 3-60 Published 08-06-19, Control # 237-09_v1...
  • Page 111 Crane Disassembly ............. . 4-53 Manitowoc...
  • Page 112 MLC165-1 OPERATOR MANUAL Prepare Crane ............. . 4-53 Lower Boom .
  • Page 113 MLC165-1 OPERATOR MANUAL Remove Intermediate Suspension Strut ........4-105 Jib #134 Assembly.
  • Page 114 MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-iv Published 08-06-19, Control # 237-09_v2...

  • Page 115: Lifting Assembly Drawing

    SETUP AND INSTALLATION SECTION 4 SETUP AND INSTALLATION LIFTING ASSEMBLY DRAWING The instructions in this section are for an MLC165-1 not WARNING equipped with the self-erect package. An assist crane is required for crane assemble and disassembly. Moving Parts/Pinch Points!

  • Page 116: Assembly And Disassembly Area

    Carefully inventory the parts boxes according to the packing weights of individual crane components. diagrams under each parts box cover. See the MLC165-1 Product Guide in Section 1 of this manual PIN AND CONNECTING HOLE for the outline dimensions of individual components and for CLEANLINESS transport data.

  • Page 117: Hose And Cable Cleanliness

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION CONNECTING/DISCONNECTING HYDRAULIC HOSES AND ELECTRIC CABLES Always STOP ENGINE before performing the following steps during crane assembly and disassembly: • Connecting and disconnecting hydraulic lines. It will be easier to connect and disconnect the couplers when there is no pressure in the system.
  • Page 118 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View B View C View A On Inside of Door M100500 View D Figure 4-2 Published 08-06-19, Control # 237-09_v2...

  • Page 119: Self-Assembly Controls

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION SELF-ASSEMBLY CONTROLS Legend for Figure 4-2 Item Description Figure 4-2 Overhead Console Switches For identification and operation of the self-assembly Mast-Assist Arms controls, see Section 3 of this manual. Boom Hinge Pins Do not operate the self-assembly controls without first...

  • Page 120: Setup Mode

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL SETUP MODE To navigate to the Setup Function screen ( Figure 4-5): To operate in the setup mode, two steps must be performed: At the Main Display screen, press the Scroll Up key •...
  • Page 121 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Main Display Screen Setup Function Screen Function Selection Screen M100976 Item Description Enables (I) or Disables (O) Remote Control Enables (I) or Disables (O) Carbody Control Figure 4-5 Manitowoc Published 08-06-19, Control # 237-09_v2...
  • Page 122 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL STANDARD CAB Item Description Window Cover Overhead Rear Left Rear Left Front Right Front Upper Front Lower Hair-Pin cotter with Lanyard Stud Figure 4-6 Published 08-06-19, Control # 237-09_v2...
  • Page 123 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION VISION CAB Item Description Window Cover Left Front Right Front Right Rear Overhead Rear Hair-Pin cotter with Lanyard Stud Figure 4-7 Manitowoc Published 08-06-19, Control # 237-09_v2...
  • Page 124 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description MLC165-1 Shipping Package Trailer Lifting Sling (4) Shackle (4) Lifting Hole (4) Blocking Carbody Item Dimension 24 in (610 mm) 6 in (152 mm) 12 in (305 mm) 25-28 in (635-711 mm)

  • Page 125: Crane Assembly

    Do not swing the MLC165-1 upperworks until after the first crawler is installed and resting on the ground. Lift the MLC165-1 off the trailer and place it on hard- wood blocking (6) under the four corners of the carbody Remove Crane from Trailer (7).

  • Page 126: Remove Cab Window Covers

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Operator Cab Rotating Bed Hair-Pin Cotter Hitch Pin View A Mirror Shipping Hole Operating Hole View C WORKING View B SHIPPING STANDARD CAB SHOWN Figure 4-9 VISION CAB SIMILAR Remove Cab Window Covers Remove the hair-pin cotter (3, View A) from the top retaining hole in the hitch pin (4).

  • Page 127: Install Rcl/Rci Indicator Light

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Disconnect the dust caps (1) from the ends of the electric cables. WORKING Connect the electric cable (4) from the light to the electric cable (5) from the cab. SHIPPING Item Description Dust Cap...
  • Page 128 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View A SHIPPING SHIPPING Item Description Ladder Quick-Release Pin (2 each handrail or guard) Handrail (6) WORKING Guard (3) View B WORKING Figure 4-12 4-14 Published 08-06-19, Control # 237-09_v2...

  • Page 129: Raise Handrails

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Raise Handrails Climb onto the top of the rotating bed at the ladder (1). Remove the quick-release pins (2) from the shipping This procedure only pertains to cranes equipped with position (View A) and rotate the handrails (3) or the...
  • Page 130 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Battery Disconnect Switch Lever Disconnected Connected Hydraulic Tank Shut-Off Valve Lever Locking Pin (pull down to operate lever) Closed Opened WBC Electric Cable with RIN Terminator CAN Terminating Plug WN IN Receptacle on Node 5...

  • Page 131: Perform Pre-Start Checks

    Perform required lubrication services and maintenance NOTE Fault 65 will remain on until the checks. See the MLC165-1 Lubrication Guide and the hydraulic oil temperature is above Maintenance Checklist supplied with the crane. 60°F (15° C). There will be no throttle response until this fault is Check for leaks and then correct.
  • Page 132 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL STORED WORKING Item Description Mast Pin with Safety Pin (2) Figure 4-14 4-18 Published 08-06-19, Control # 237-09_v2...

  • Page 133: Prepare Mast For Raising

    Moving Part and Crush Hazard! Swing is prohibited while the crane is on blocking. Avoid being crushed by moving parts: Do not swing the MLC165-1 upperworks until after the first • Do not stand on the crane while the mast is raised or crawler is installed and resting on the ground.
  • Page 134 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-20 Published 08-06-19, Control # 237-09_v2...

  • Page 135: Mast Working Angles

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Mast Working Angles Item Description Mast Mast-Assist Arm and Cylinder Transport Position (fully lowered) Mast at 90° for Installing Crawlers and Carbody Counterweight with Assist Crane Maximum angle for attaching mast links to boom straps Fault 66 Icon: Mast too far forward.

  • Page 136: Install Crawlers - Preliminary Steps

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Install Crawlers – Preliminary Steps Using the carbody controls, disengage all four crawler pins (4). Remove the platform sections (1, Figure 4-16) from their storage position on each crawler and put the sections in a safe place until the crawlers have been installed: Loosen the lock nut (2a) and the retaining screw (2).

  • Page 137: Install First Crawler

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Install First Crawler Remove the trailer. Lift the crawler into position at the carbody (Figure 4-20) Do not raise the mast past vertical (90°), Figure 4-18, or it will interfere with crawler installation. Figure 4-18...
  • Page 138 Swing is prohibited while the crane is on blocking. • Boom hinge pins should be engaged Do not swing the MLC165-1 upperworks until after the first • Slings can be either basketed or chocked crawler is installed and resting on the ground.
  • Page 139 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION 15. Install the second crawler in the same manner the first crawler was installed. Repeat Install First Crawler step 1 through step 13 until the second crawler is on the ground. Figure 4-23 Figure 4-25 14.
  • Page 140 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View B View C View A Item Description Guard (1 each crawler) Hydraulic Hoses from Carbody (4 each crawler) Storage Bracket Dust Cap Hydraulic Tubes on Crawler (4 each crawler) View D Crawler Step (2)

  • Page 141: Finish Installing Crawlers

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Finish Installing Crawlers Thoroughly clean all fittings. g. Apply a light coat of silicone lubricant to the threads Figure 4-26. of all dust caps, couplers, and connectors to help in Connect the hydraulic lines: preventing the threads from seizing.
  • Page 142 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-28 Published 08-06-19, Control # 237-09_v2...

  • Page 143: Install Upperworks Platform Sections

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Install Upperworks Platform Sections Right Side Figure 4-27 for the following procedure. The right side platform sections are stored on the right crawler. The left side platform sections are stored on the left crawler.
  • Page 144 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Carbody Counterweight (2) Lifting Lug (4 each counterweight) Pin with Hair-Pin Cotters (4) Storage Lug Step (2) Wire-Lock Pin (4) Figure 4-28 4-30 Published 08-06-19, Control # 237-09_v2...

  • Page 145: Install Carbody Counterweight (Series 2)

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Install Carbody Counterweight (Series 2) Lift the carbody counterweight clear of the trailer and remove the trailer. If your crane has the Series 2 counterweight package, install Rotate the carbody counterweight as required so the the carbody counterweights as follows, before installing the slotted lugs on the counterweight face the carbody.
  • Page 146 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Counterweight Tray Lifting Hole (4) Hooked Alignment Lug (2) Locate Blocking Under Plates Highlighted in Green Acceptable Blocking Locations – Green Unacceptable Blocking Locations – Red Figure 4-29 4-32 Published 08-06-19, Control # 237-09_v2...

  • Page 147: Assemble Crane Counterweight

    SETUP AND INSTALLATION Assemble Crane Counterweight NOTE The counterweight tray can only be installed between the crawler drives of the MLC165-1, not Figure 4-29. between the front rollers. This is because the crawlers may be longer over the front than the rear Attach a 4-leg chain sling —...
  • Page 148 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Counterweight Tray Counterweight Box: • 3 each side for Series 1 • 4 each side for Series 2 Lifting Lug (2 each box) Alignment Lug Figure 4-30 4-34 Published 08-06-19, Control # 237-09_v2...
  • Page 149 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Figure 4-30 for the remaining steps. Lift the counterweight box (2) off the trailer and remove the trailer. Attach lifting slings to the two lifting lugs (3) on the counterweight box (2) as shown. Each box weighs Use the alignment lugs (4) on the tray to align the box.
  • Page 150 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Storage Lug (2) Shackle (4) NOTE: For clarity, the counterweight boxes are not shown. Handling Chain (4) Outer Connecting Pin with Safety Pin (4) Inner Connecting Pin (2) Counterweight Tray Lifting Link (2)

  • Page 151: Install Crane Counterweight

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Install Crane Counterweight Start the engine. Turn on the remote control icon (I) in the setup function screen of the main display (see Setup Mode on page 4- DANGER Using the switch on the remote control, disengage the...
  • Page 152 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL NOTE: For clarity, the counterweight boxes are not shown. Item Description Storage Lug with Safety Pin (4) Shackle (4) Handling Chain (4) Outer Connecting Pin with Safety Pin (2) Inner Connecting Pin (2) Counterweight Tray...

  • Page 153: Install Counterweight Work Lights

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Figure 4-32 for the remaining steps. 10. Pin the shackles (2, View D) to the lifting links (7). Using the switches on the remote control, extend and retract the counterweight-handling cylinders (8) as needed to align the shackles with the lifting links.

  • Page 154: Remove Boom Butt From Trailer

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Boom Butt Front Lifting Lug (2) Middle Lifting Lug (2) Rear Lifting Lug: NOT USED View B View C View A Figure 4-34 Remove Boom Butt from Trailer Raise the wire rope guide (1, View B) to the operating position.
  • Page 155 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION View A Item Description Wire Rope Guide Pin with Wire-Lock Pin (2) Lifting Lug (2) Pin with Cotter Pins Link Boom Stop (2) Pin with Cotter Pin (2) Storage Lugs Strut (2) Working Lugs...
  • Page 156 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View B View A Item Description View C Boom Butt Locking Pin with Cotter Pins (2) Boom Hinge Pin (2) Storage Lug (2) Guide Pin (2) Shims Crawler Blocking Assembly Holes Storage Holes Working Holes...

  • Page 157: Attached Boom Butt To Crane

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Attached Boom Butt to Crane Raise the boom butt until the holes in the boom butt are aligned with the holes in the rotating bed. Figure 4-36. 10. Install the shims (8, View C) on the inboard side of both...

  • Page 158: Assemble Boom To Boom Butt

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Boom Butt Insert Top Connector Pin with Safety Pin (2) Storage Bracket Figure 4-37 Lift the first insert (2) into position at the end of the boom butt (1). See Handling Components on page 4-88.
  • Page 159 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Item Description Boom Butt Insert Lifting Lug (2) Bottom Connector Pin with Safety Pin (2) Storage Bracket View A View B Figure 4-38 Figure 4-38 for the remaining steps. 10. Slowly lift the boom butt to align the bottom connector holes and install bottom connector pins (4, View B).

  • Page 160: Connect Mast Straps To Boom Straps

    Falling Load Hazard! on the configuration screen of the RCL/RCI display. See Do not exceed a maximum mast angle of 162°. The mast the MLC165-1 RCL/RCI Manual for instructions. could fall suddenly. Store the remote control (see View E, Figure 4-2 on page 4-4).

  • Page 161: Connect Electric Cables From Crane To Boom Butt

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Left Side of Boom Butt Front of Left Enclosure Right-Front Side of Rotating Bed View C View B View A Item Description CAN Terminator Coiled on front of rotating bed or on engine node in right side enclosure.
  • Page 162 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View A STORED View C Item Description Storage Bracket (2) Hydraulic Hoses from Boom Butt View B STORED Hydraulic Hoses on Crane Figure 4-41 4-48 Published 08-06-19, Control # 237-09_v2...

  • Page 163: Connect Boom Butt Hydraulic Hoses

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Connect Boom Butt Hydraulic Hoses Connect the hydraulic hoses (2) from the boom butt to the hydraulic hoses (3) on the crane. Proceed as follows, if equipped with a drum in the boom butt.
  • Page 164 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View B View A View C View D Item Description Hitch Pin with Hair-Pin Cotter (2) Outer Strut Frame Inner Strut Frame Hitch Pin with Hair-Pin Cotter (2) Bracket (2) Pin here for 236.2 ft (72 m), 246.1 ft (75 m), and 255.9 ft (78 m) Boom Pin here for 265.7 ft (81 m) and 275.6 ft (84 m) Boom...

  • Page 165: Raise Boom

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION RAISE BOOM  Proper capacity chart is selected on configuration screen of RCL/RCI display. NOTE Refer to the MLC165 Luffing Jib Operator Manual  Operator has read and is thoroughly familiar with for the pre-raising checks and raising procedure selected capacity chart.
  • Page 166 13. Once the boom is raised: Check all crane functions for proper operation. b. Check all safety devices for proper operation (see Section 3 of the MLC165-1 Operator Manual). Check that the boom stop is adjusted for the proper maximum boom angle.

  • Page 167: Shipping Crane Components

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION as close to the blocking as possible (View A) to prevent bending the chords. CRANE DISASSEMBLY Before proceeding, read and understand all of the topics on page 4-1 through page 4-6. Prepare Crane Position the crane in the desired disassembly area.
  • Page 168 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View B View A View C View D Item Description Hitch Pin with Hair-Pin Cotter (2) Outer Strut Frame Inner Strut Frame Hitch Pin with Hair-Pin Cotter (2) Bracket (2) Pin here for 236.2 ft (72 m), 246.1 ft (75 m), and 255.9 ft (78 m) Boom Pin here for 265.7 ft (81 m) and 275.6 ft (84 m) Boom...

  • Page 169: Remove Block-Up Limit Components

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION If equipped with intermediate suspension, proceed as Disconnect the load lines from the button sockets and/or follows: wedge sockets. Boom up or down as needed to loosen the hitch Wind the load lines onto the load drums and secure pins (4, View D).
  • Page 170 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL FULLY RAISED View A View B Item Description Mast Lowered to 162° Boom Strap (2) Mast Link (4) Pin with Collar, Clevis Pin and Cotter Pin (2) Mast Assist Arms (fully raised) Figure 4-46...

  • Page 171: Disconnect Mast Straps From Boom Straps

    Select the proper Liftcrane Mast Handling Capacities the mast links from the boom straps. Chart in the configuration screen of the RCL/RCI display. See the MLC165-1 RCL/RCI Manual for The mast can fall over backwards if the mast-assist instructions. arms are not raised.
  • Page 172 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Boom Butt Insert Lifting Lug Bottom Connector Pin with Safety Pin (2) Storage Bracket Top Connector Pin with Safety Pin (2) Storage Bracket View A View B View C View D Figure 4-47...

  • Page 173: Disconnect Boom Butt From Boom

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Disconnect Boom Butt from Boom Hoist just enough to support the boom butt. Remove the bottom connector pins (4, View B) and Figure 4-47. install them in the brackets (5) on the boom butt (1).
  • Page 174 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View B View A View C Item Description Boom Butt Locking Pin with Cotter Pins (2) Boom Hinge Pin (2) Storage Lug (2) Guide Pin (2) Shims Crawler Blocking Assembly Holes Storage Holes Working Holes...

  • Page 175: Remove Boom Butt

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Remove Boom Butt Using the switch on the overhead control console or on the remote control, fully disengage the boom hinge pins Figure 4-48 for the remianing steps. (3, View B). Attach a 4-leg chain sling — or shackles and synthetic Remove the shims (6, View C) on the inboard side of slings —...
  • Page 176 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Wire Rope Guide Pin with Wire-Lock Pin (2) Lifting Lug (2) Pin with Cotter Pins Link Boom Stop (2) View A Pin with Cotter Pin (2) Storage Lugs Strut (2) Working Lugs...

  • Page 177: Lower Boom Stops

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Lower Boom Stops If equipped with optional work lights, store them as follows: Stop the engine. Figure 4-49. Disconnect the electric cables from the rotating bed at Using a basket hitch, attach a synthetic lifting sling from the receptacles (4) on the front of the counterweight tray.
  • Page 178 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description NOTE: For clarity, the counterweight boxes are not shown. Shackle (4) Handling Chain (4) Lifting Link (4) Counterweight-Handling Cylinder (2) Inner Connecting Pin (2) Outer Connecting Pin with Safety Pin (2) Counterweight Tray...

  • Page 179: Remove Crane Counterweight

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Remove Crane Counterweight This is because the crawlers may be longer over the front than the rear due to tread adjustment. If not already done, pin the shackles (1, View D) and handling chains (2) to the lifting links (3).
  • Page 180 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Shackle (4) Handling Chain (4) Lifting Link (2) Counterweight-Handling Cylinder (2) Inner Connecting Pin (2) NOTE: For clarity, the counterweight boxes are not shown. Outer Connecting Pin with Safety Pin (4) Counterweight Tray...
  • Page 181 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Figure 4-51 continued. Using the switch on the remote control, engage the inner connecting pin (5, View F) on both sides of the rotating bed. Install the outer connecting pin (6, View A) on both sides of the rotating bed.
  • Page 182 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Counterweight Tray Counterweight Box: • 3 each side for Series 1 • 4 each side for Series 2 Lifting Lug (2 each box) Alignment Lug Figure 4-52 4-68 Published 08-06-19, Control # 237-09_v2...

  • Page 183: Disassemble Crane Counterweight

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Item Description Counterweight Tray Lifting Hole (4) Figure 4-53 Disassemble Crane Counterweight Secure the counterweight box to the trailer. See Shipping Crane Components on page 4-53. Figure 4-30. Repeat the steps for each box.
  • Page 184 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Carbody Counterweight (2) Lifting Lug (4 each counterweight) Pin with Hair-Pin Cotters (4) Storage Lug Step (2) Wire-Lock Pin (4) Figure 4-54 4-70 Published 08-06-19, Control # 237-09_v2...

  • Page 185: Remove Carbody Counterweight (Series 2)

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Remove Carbody Counterweight (Series 2) Attach a 4-leg chain sling — or shackles and synthetic slings — from the assist crane to the four lifting lugs on If your crane has the Series 2 counterweight package, the carbody counterweight.
  • Page 186 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-72 Published 08-06-19, Control # 237-09_v2...

  • Page 187: Remove Upperworks Platforms

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Remove Upperworks Platforms Right Side Figure 4-27 for the following procedure. Starting at the REAR on the RIGHT SIDE of the crane, remove the right side platform sections, as follows: Loosen the lock nut (7), turn the retaining screw (6) in, and rotate the locking bracket out of the slot (4) to unlock the platform sections.
  • Page 188 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View B View C View A Item Description Guard (1 each crawler) Hydraulic Hoses from Carbody (4 each crawler) Storage Bracket Dust Cap Hydraulic Tubes on Crawler (4 each crawler) View D Crawler Step (2)

  • Page 189: Remove Crawlers - Preliminary Steps

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Remove Crawlers – Preliminary Steps d. Disconnect the hydraulic hoses (2, View D) from the carbody at the hydraulic tubes (5) on the crawler. Figure 4-56 for the following procedure. Thoroughly clean all fittings.
  • Page 190 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Crawler Carbody Blocking Collar with Pin and Safety Pins (2) Crawler Pin (2) Storage Lug (2) Alignment Pin (2) View A View C View E View B View D Figure 4-57 4-76...

  • Page 191: Remove First Crawlers

    15. Hoist with the assist crane until the crawler is clear of the by edges of boom hinge plates on rotating bed. carbody. Lift the MLC165-1 with the assist crane and place hard- The crawler will hang slightly out of level. wood blocking (3, View A) under the two corners of the 16.
  • Page 192 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Removing Second Crawler View B View A View C View D Figure 4-58 4-78 Published 08-06-19, Control # 237-09_v2...

  • Page 193: Remove Second Crawler

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Remove Second Crawler • The platform sections with the retaining screw (2) and the lock nut (2a) must be installed last on both crawlers. Hook the section lugs through the slots (3a) in the frame DANGER (3).
  • Page 194 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL STORED WORKING Item Description Mast Pin with Safety Pin (2) Figure 4-60 4-80 Published 08-06-19, Control # 237-09_v2...

  • Page 195: Lower Mast To Transport Position

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Climb onto the top of the rotating bed at the ladder provided. Take every precaution to prevent falling off the crane. DANGER Move the pins (2) from the working position to the stored Moving Part and Crush Hazard! position.
  • Page 196 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description MLC165-1 Shipping Package Lifting Sling (4) Shackle (4) Lifting Hole (4) Trailer Figure 4-61 4-82 Published 08-06-19, Control # 237-09_v2...

  • Page 197: Install Crane From Trailer

    It is crane owner’s responsibility to properly size the assist crane, the lifting slings, and the shackles for the weight to be lifted. Lift the MLC165-1 onto the trailer. Secure the MLC165-1 to the trailer. See Shipping Crane Components on page 4-53.
  • Page 198 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View A View B Item Description Ladder (2) Hook (4) Bracket (4) Rubber Latch (4) View C Figure 4-62 4-84 Published 08-06-19, Control # 237-09_v2...

  • Page 199: Boom Ladders

    Limit load on the ladders to 300 lb (136 kg). WARNING • Avoid improper use. The boom ladders are intended for use only on Manitowoc #74A boom inserts. Any Falling Object Hazard! other use is prohibited. The ladders shall be properly stored to prevent them from •...

  • Page 200: Boom And Jib Rigging

    See the Crane Weights topic in Section 1 the MLC165-1 O p e r a t o r M a n u a l f o r t h e w e i g h ts o f b o o m a n d j i b WARNING components.
  • Page 201 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION M100450 Item Description Boom or Jib Chord View A Boom or Jib Number Manitowoc Manufacturing Code Manitowoc Part Number Pendant Aluminum Tag (if equipped) Manitowoc Purchase Order Number Manufacturer’s Number Wire Rope Type Diameter...

  • Page 202: Handling Components

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Handling Components Refer to Figure 4-65 for the approximate centers of gravity for the boom sections. Handle the boom and jib sections with care to avoid damaging the lacings and chords. CAUTION All boom sections have lifting lugs as shown in Figure 4-64.
  • Page 203 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Center of Gravity Symbol Boom Butt in Shipping Position Boom Butt in Shipping Position without Auxiliary Drum with Auxiliary Drum Boom Butt in Working Position Boom Butt in Woring Position with Auxiliary Drum without Auxiliary Drum 19.7 ft (6 m) Insert without Sheaves,...
  • Page 204 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View A M100877 View B WORKING View C Install Boom Top on page 4-95 STORED Item Description Insert Synthetic Lifting Sling (2), 6 ft (1,8 m) Long View D Connector Pin with Cotter Pins or Safety Pins (4)

  • Page 205: Boom #74A Assembly

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Boom #74A Assembly CAUTION Wire Rope Guide Damage To avoid damage to the upper wire rope guide in the 19.7 WARNING ft (6 m) insert with sheaves, remove the upper wire rope Collapsing Boom/Crushing Injury Hazard! guide for clamshell operation.
  • Page 206 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Toward Boom Butt View B View A View G View C View D View E View F Figure 4-67 4-92 Published 08-06-19, Control # 237-09_v2...

  • Page 207: Install Intermediate Suspension Strut

    551 lb (250 kg). Install the top connector pins (4a, View F) and secure The chain lifting sling supplied by Manitowoc can them with cotter pins. The pin heads must face out. be used to lift the intermediate suspension strut at Remove the bottom connector pins (12, View C) from the lifting lugs (8, View C).
  • Page 208 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View A View B WORKING View C Item Description STORED Chain Lifting Sling Boom Top Synthetic Lifting Sling (2):6 ft (1,8 m) Long Insert View D Connector Pin with Cotter Pins or Safety Pins (4)

  • Page 209: Install Boom Top

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Install Boom Top Attach the lifting sling to the hook (4) of the assist crane. Hoist just enough so the pins (5A, View A) are loose and Figure 4-68 for the following procedure. remove the pins (5A).
  • Page 210 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL View A View B STORED WORKING Item Description Storage Pin with Safety Pins Storage Bracket Pin with Collar, Clevis Pins, and Cotter Pins Boom Strap Strap Links Figure 4-70 4-96 Published 08-06-19, Control # 237-09_v2...
  • Page 211 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Connect Boom Straps Move storage pins (1) from the stored position (View A) to the working position (View B). Figure 4-70 for the following procedure. b. Remove pins (3, View A) and the collars from the If desired, install the optional boom ladders to access ends of boom straps (4).
  • Page 212 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Standard Option 2-Dead-End Option 3-Sheave Option 2-Sheave Option with Guard for Clamshell Figure 4-71 4-98 Published 08-06-19, Control # 237-09_v2...

  • Page 213: Remove Or Install Lower Boom Point Sheave Clusters

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Item Description Item Description Lock Nut Rope Guard Washer Cotter Pin Shim (16 ga. or 22 ga.) Center Bolt (short or long) M100947 Sheave Clusters Saddles Dead End Figure 4-72 Remove or Install Lower Boom Point Sheave Clusters Block the sheaves to take the weight off the center bolt (8).

  • Page 214: Install The Upper Boom Point

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Install the Upper Boom Point WARNING Crane Tipping Hazard! To raise some boom and jib lengths, the upper boom point shall be removed. The crane will tip if this is not done. Refer to the appropriate Liftcrane Boom or Jib Capacity Chart to determine the upper boom point requirements and deducts.

  • Page 215: Install Pile Driver Adapter For Fixed Leads

    Any side load or torque generated by the owner-supplied attachments will reduce the design loads of the pile driver adapter. In such cases, contact your Manitowoc dealer for the specifications which meet your particular application. The design loads given below apply to the pile driver adapter only.

  • Page 216: Install The Wind Speed And Position Light Components

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Install the Wind Speed and Position Light Components If any wind speed or position light components (Figure 4-75) have been removed, re-install them now. Refer to the following drawings at the end of this section: •...

  • Page 217: Boom #74A Disassembly

    4-105. The following instructions assume that the boom and jib • If the MLC165-1 is being used to disassemble its have already been lowered to the ground and the load lines own boom, refer to the following: have been stored. The following instructions also assume...
  • Page 218 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Toward Boom Butt View B View A View G View C View D View E View F Figure 4-77 4-104 Published 08-06-19, Control # 237-09_v2...

  • Page 219: Remove Intermediate Suspension Strut

    Description Support the insert (6) with lifting slings from the Strap Link (4) MLC165-1 or from an assist crane, depending on what is Storage Pin with Safety Pins (2) being used to disassemble the boom. Boom Insert (nearest boom butt)
  • Page 220 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 4-106 Published 08-06-19, Control # 237-09_v2...

  • Page 221: Jib #134 Assembly

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION 14COM4166b Shipping Configuration Item Description Item Description Jib Strut Jib Top Bumper Jib Butt Backstay Links and Spreaders Jib Stop Figure 4-78 Jib #134 Assembly Assemble the jib in the exact sequence shown in the Jib CAUTION Assembly Drawing at the end of this section.

  • Page 222: Connect Jib Butt To Boom Top

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Connect Jib Butt to Boom Top Install Jib Inserts and Jib Top If not already done, lower the boom onto blocking at NOTE The shortest inserts must be closest to the butt. ground level...

  • Page 223: Install Jib Pendants

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Install Jib Pendants The jib pendants (and backstay pendants) are furnished in matched sets of two and must be installed in matched sets. Attach the two basic (30 ft 9 in, 9,4 m) pendants (1,...
  • Page 224 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Assemble Backstay Pendants and Links Lay the backstay pendants on the ground alongside the boom. Install the backstay links (4, Figure 4-83) to the strut If the jib offset is to be 15° or 25°, attach either of the links (6).

  • Page 225: Connect Backstay Pendants To Boom

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Connect Backstay Pendants to Boom If required to gain enough slack to allow pinning the backstay pendants (2), raise the jib point (12). Use a Figure 4-84 for the following procedure. fork-lift truck or another crane.

  • Page 226: Install The Jib Stop

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Install the Jib Stop Figure 4-87 for the remaining steps. Attach the jib stop assembly (1) to the lugs on the boom Using the fasteners provided, fasten the control cable top using pins (2, View A).
  • Page 227 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Item Description Jib Stop Assembly Jib Stop-to-Boom Pin Offset Pin Offset Link Inner Tube Jib Stop Pin Shackle Control Cable Extension Sheave Shackle View A Control Cable from Winch 5° offset Winch 15° offset Shipping Pin 25°...

  • Page 228: Install The Wind Speed And Position Light Components

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Item Description Jib Top Jib Strut Rope Guard with Safety Pin(s) Figure 4-89 Install the Wind Speed and Position Light Components If any wind speed or position light components have been removed, re-install them now. They are stored in the job box.

  • Page 229: Install The Jib Load Lines

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Install the Jib Load Lines • Wire Rope Installation on page 4-117 • Load Line Reeving on page 4-126. Route the load lines up the boom and jib. See Figure 4-99 on page 4-127.

  • Page 230: Jib #134 Disassembly

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Jib #134 Disassembly Disconnect the cable extension (8, View A and E) from shackles (7 and 10). Store the shackles with the cable extension. b. Disconnect the cable extension (8, View A) from the DANGER sheave (9) in the boom top.

  • Page 231: Wire Rope Installation

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Seizing and Cutting Wire Rope Remove Jib Pendants Figure 4-83 on page 4-110 for the following procedure. NOTE The wire rope manufacturer’s recommendations takes precedence over this information. Disconnect the pendants (7) from the jib strut (1) and from the jib top.

  • Page 232: Anchoring Wire Rope To A Drum

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Anchoring Wire Rope to a Drum Winding Wire Rope onto a Drum See the Drum and Lagging document in the Capacity Chart Manual for the correct size of drum laggings, if used. CAUTION Loosely fasten the keeper plates (1,...

  • Page 233: Breaking In Wire Rope

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Avoid a reverse bend when winding the wire rope When slackness is noted, tightly wind the dead wraps of wire onto the drum (5): wind from the top of the shipping rope onto the drum. If left uncorrected, a wedging action with...
  • Page 234 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL T (Rope Clip Nut Torque) Wire Rope/Clip Size TL (Tail Length) inch 1-1/8 1-1/4 Standard 6 to 8 Strand Wire Rope (mm) (22,23) (25,4) (28,58) (31,75) Minimum of 6 rope diameters, Torque but not less than 6 in (152 mm).

  • Page 235: Anchoring Wire Rope To Wedge Socket

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Anchoring Wire Rope to Wedge Socket end. Right Method C is only for use with a Terminator wedge socket. After the socket is pinned in place, hoist the load slowly so the wedge seats tightly. Do not shock load socket and WARNING wedge.
  • Page 236 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL M100461 M100462 Rope M100463 Clips Pull Rigging Line with Winch or Fork-Lift Truck Rigging Line Wire Rope Wire from Drum Rope P1519 Boom Point Sheaves Wire Rope Load Block Sheaves without Button EXAMPLE Wire Rope with Button No.

  • Page 237: Pad Eye Usage For Wire Rope Reeving

    Cracks or breaks exist in the metal or weld General Some rotation-resistant wire rope supplied by Manitowoc is equipped with a pad eye welded to the leading end of the wire rope or to the button on the end of the wire rope.

  • Page 238: Rigging Winch Operation

    (Drum 0), it can be used to assist in reeving the desired load main display. line through the boom point and load block sheaves. See the MLC165-1 Main Display Operation Manual for See the Rigging Winch Assembly drawing at the end of this detailed instructions.

  • Page 239: Operating Rigging Winch

    MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Select and confirm the “I” icon to TURN ON the rigging NOTE The stall line pull of the rigging winch is regulated winch. with a proportional relief valve controlled by the crane’s programmable controller.

  • Page 240: Load Line Reeving

    SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL LOAD LINE REEVING Reeving in any manner other than shown can result in excessive block twist. CAUTION WARNING Wire Rope Damage! Falling Load Hazard! Do not hoist the load block closer to the boom point than...
  • Page 241 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Not Used Viewed from Butt End of Boom Viewed from Butt End of Boom Item Description Drum 1 – Whip Hoist (in crane) Drum 2 – Main Hoist (in crane) Drum 3 – Auxiliary Hoist (in boom butt)
  • Page 242 SETUP AND INSTALLATION MLC165-1 OPERATOR MANUAL Fixed Jib Point Upper Boom Point Item Description Hook-and-Weight Ball Load Block (single sheave) Wedge Socket Adapter Button Socket Adapter Stored in Parts Box Figure 4-100 4-128 Published 08-06-19, Control # 237-09_v2...
  • Page 243 MLC165-1 OPERATOR MANUAL SETUP AND INSTALLATION Standard Option 2-Dead-End Option 3-Sheave Option 2-Sheave Option with Guard for Clamshell Figure 4-101 Manitowoc 4-129 Published 08-06-19, Control # 237-09_v2...

  • Page 244: Load Block Tieback

    Description Standard on crane s/n 91651011 and above. Contact the Tieback Lug with Manitowoc Crane Care Lattice Team for field installation on 2-1/2 in (64 mm) x 6 in (152 mm) Opening cranes built prior to Serial Number 91651011. Sling with Shackles (owner furnished)

  • Page 245: Section 5

    Lube and Coolant Product Guide ........... . . 5-1 Manitowoc...
  • Page 246 MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 5-ii Published 08-06-19, Control # 237-09...

  • Page 247: Lube And Coolant Product Guide

    MLC165-1 OPERATOR MANUAL LUBRICATION SECTION 5 LUBRICATION LUBRICATION See F2278 at the end of this section. LUBE AND COOLANT PRODUCT GUIDE See the publication at the end of this section. Manitowoc Published 08-06-19, Control # 237-09...
  • Page 248 LUBRICATION MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 08-06-19, Control # 237-09...
  • Page 249 Fiberglass Maintenance ............6-1 Manitowoc...
  • Page 250 MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK 6-ii Published 08-06-19, Control # 237-09...

  • Page 251: Inspection And Maintenance Checklist

    MLC165-1 OPERATOR MANUAL MAINTENANCE CHECKLIST SECTION 6 MAINTENANCE CHECKLIST INSPECTION AND MAINTENANCE FIBERGLASS MAINTENANCE CHECKLIST See Bulletin W04-009 at the end of this section. See F2097 at the end of this section. Manitowoc Published 08-06-19, Control # 237-09...
  • Page 252 MAINTENANCE CHECKLIST MLC165-1 OPERATOR MANUAL THIS PAGE INTENTIONALLY LEFT BLANK Published 08-06-19, Control # 237-09...
  • Page 253 Manitowoc Dealer ........
  • Page 254 MLC165-1 OPERATOR MANUAL Outline Dimensions ............. . . 1-4 Parts Boxes .

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