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MacDon A40DX Manuals
Manuals and User Guides for MacDon A40DX. We have
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MacDon A40DX manuals available for free PDF download: Operator's Manual, Unloading And Assembly Instructions
MacDon A40DX Operator's Manual (270 pages)
Auger Header
Brand:
MacDon
| Category:
Farm Equipment
| Size: 77.2 MB
Table of Contents
Summary of Changes
9
Model and Serial Number
11
Table of Contents
13
Chapter 1: Safety
19
Safety Alert Symbols
19
Signal Words
20
General Safety
21
Operational Safety
23
Owner/Operator Responsibilities
24
Maintenance Safety
25
Hydraulic Safety
27
Decommissioning and Disposing of Agricultural Equipment
28
Safety Signs
30
Installing Safety Decals
30
Safety Sign Locations
31
Understanding Safety Signs
34
Chapter 2: Product Overview
41
Definitions
41
Product Specifications
43
Chapter 3: Operation
47
Attaching A40DX Auger Header to M2 Series Windrower
47
Detaching A40DX Auger Header from M2 Series Windrower
51
Attaching A40DX Auger Header to M1 Series Windrowers
54
Detaching A40DX Auger Header from M1 Series Windrower
57
Attaching A40D Auger Headers to M Series Self-Propelled Windrowers
59
Attaching A40D Auger Header to M100 or M105 Self-Propelled Windrower
59
Attaching A40D Auger Header to an M150, M155, or M155E4 Self-Propelled Windrower
65
Attaching A40D Auger Header to M200 Self-Propelled Windrower
71
Attaching A40D Auger Header to an M205 Self-Propelled Windrower
77
Configuring Reverser Valve Jumper Hose for A40D Auger Header
82
Routing A40D Auger Header Hydraulic Drive Hoses
83
Detaching A40D Auger Header from M Series Self-Propelled Windrower
90
Header Lift Cylinder Lock-Out Valves
95
Operating Variables
96
Setting Lean Bar
96
Adjusting Auger Speed
97
Adjusting Reel Speed
97
Setting Auger Position
97
Adjusting Auger Fore-Aft Position
98
Adjusting Vertical Position
99
Setting Reel Position
100
Adjusting Reel Fore-Aft Position
101
Adjusting Reel Vertical Position
102
Checking Reel Tine to Header Pan Clearance
104
Setting Tine Aggressiveness
105
Adjusting Header Angle
106
Setting Cutting Height
107
Checking and Adjusting Float - M2 Series Windrowers
108
Checking Float - M2 Series Windrowers
108
Setting Float - M2 Series Windrowers
109
Removing and Restoring Float - M2 Series Windrowers
110
Setting Float Options with Fixed Deck - M2 Series Windrowers
111
Checking and Adjusting Float - M1 and M2 Series Windrowers
113
Checking Float - M1 Series Windrowers
113
Setting Float - M1 Series Windrowers
114
Removing and Restoring Float - M1 Series Windrowers
115
Setting Float Options with Fixed Deck - M1 Series Windrowers
116
Checking and Adjusting Float - M Series Self-Propelled Windrowers
117
Setting Feed Pan and Rock Drop Tine Position
118
Adjusting Conditioner Roll Gap
119
Adjusting Conditioner Roll Tension
120
Positioning Forming Shields
121
Positioning Side Deflectors
122
Positioning Rear Deflector (Fluffer Shield)
122
Recommended Operating Settings
124
Recommended Settings and Checks for A40DX GSS Auger Header
128
Unplugging Conditioner and Knife
129
Grass Seed Special
131
Stub Guards and Hold-Downs
131
Special Auger Design for Grass Seed Special
132
Seven-Bat Reel
132
Auger Pan Extensions
133
Installing and Adjusting Pan Extensions
133
Windrow Forming Rods
135
Selecting Ground Speed
136
Tall Crop Dividers
137
Adjusting Tall Crop Dividers
137
Removing Tall Crop Dividers
138
Haying Tips
140
Curing
140
Topsoil Moisture
140
Weather and Topography
140
Windrow Characteristics
140
Driving on Windrow
141
Raking and Tedding
141
Using Chemical Drying Agents
141
Chapter 4: Maintenance and Servicing
143
Preparing for Servicing
143
Opening/Closing Driveshield
144
Opening/Closing Endshields
147
Adjusting Auger Cover
148
Maintenance Requirements
149
Maintenance Schedule/Record
150
Break-In Inspection
151
Preseason Checks
151
Storage
151
Lubrication
153
Greasing Procedure
153
Lubrication Points
153
Lubrication Points: Auger Header
154
Lubrication Points: Hay Conditioner
156
Lubrication Points: Drivelines
157
Lubrication Points: Knife and Gearbox
158
Installing Sealed Bearings
159
Hydraulics
160
Servicing Header Hydraulics
160
Checking Hoses and Lines
160
Cutterbar
161
Replacing Knife Section
161
Removing Knife
162
Installing Knife
163
Removing Knifehead Bearing
164
Installing Knifehead Bearing
164
Removing Spare Knife from Storage
165
Guards
165
Aligning Guard
166
Replacing Pointed Guards and Hold-Downs
168
Replacing Pointed Center Guard on Double-Knife Header
170
Replacing Center Stub Guard on Double-Knife Header
172
Hold-Downs
174
Adjusting Knife Hold-Down: Center Guard - Double-Knife Header
176
Adjusting Knife Hold-Down: Stub Guard - Double-Knife Header
176
Knife Drive Box
177
Checking Mounting Bolts
177
Removing Knife Drive Box
178
Installing Knife Drive Box
179
Removing Knife Drive Box Pulley
181
Installing Knife Drive Box Pulley
181
Changing Knife Drive Box Oil
181
Adjusting Knife Timing
182
Header Drive Systems
185
Header Knife Drive
185
Checking/Adjusting V-Belt Tension on Left Side
185
Removing Left V-Belts
185
Installing Double V-Belts
186
Checking and Adjusting Left Timing Belt Tension
187
Removing Timing Belt from Left Side
187
Installing Left Timing Belt
189
Checking and Adjusting Right Timing Belt Tension
190
Removing Right Timing Belt
191
Installing Right Timing Belt
192
Header Reel Drive
193
Header Auger Drive
193
Reel Tines and Tine Bar Bearings
194
Replacing Tine and Bearing: Cam End - Disc #1
194
Replacing Tine and Bearing: Disc #2
198
Replacing Tine and Bearing: Center Section X
202
Replacing Tine and Bearing: Opposite Cam - Section y
204
Replacing Tine: Tine Bar Extension - Section Z
206
Straightening Auger Pans
208
Replacing Rubber Fingers
209
Stripper Bar
210
Removing Stripper Bar
210
Replacing Stripper Bars
211
Installing Front Stripper Bar Extensions
211
Conditioner
213
Changing Gearbox Oil
213
Removing Forming Shield
215
Disassembling Forming Shield
217
Assembling Forming Shield
218
Installing Forming Shield
220
Removing Header Drive Motor
223
Installing Header Drive Motor
224
Removing Conditioner Gearbox
225
Installing Conditioner Gearbox
228
Checking/Adjusting Roll Alignment
231
Checking and Adjusting Roll Timing
234
Replacing Skid Shoe Wear Plate
236
Gauge Rollers
238
Removing Gauge Rollers
238
Installing Gauge Rollers
238
Maintaining the Electrical System
240
Chapter 5: Optional Equipment
241
Options and Attachments
241
Additional Skid Shoes
241
Gauge Roller Kit
241
Replacement Reel Bat Kit
242
Stub Guard Conversion Kit
242
Tall Crop Divider Kit
243
Hose Bundle Storage Kit
243
Reel Speed Control Kit
244
Chapter 6: Troubleshooting
245
Header Performance
245
Mechanical
249
Chapter 7: Reference
251
Recommended Torques
251
Torque Specifications
251
SAE Bolt Torque Specifications
251
Metric Bolt Specifications
253
Metric Bolt Specifications - Cast Aluminum
254
Flare-Type Hydraulic Fittings
255
O-Ring Boss Hydraulic Fittings - Adjustable
256
O-Ring Boss Hydraulic Fittings - Non-Adjustable
258
O-Ring Face Seal Hydraulic Fittings
258
Tapered Pipe Thread Fittings
260
Conversion Chart
261
Index
263
Recommended Fluids and Lubricants
269
Advertisement
MacDon A40DX Operator's Manual (240 pages)
Self-Propelled Windrower Auger Header
Brand:
MacDon
| Category:
Farm Equipment
| Size: 19.78 MB
Table of Contents
List of Revisions
7
Model and Serial Number
8
Table of Contents
9
Chapter 1: Safety
15
Safety Alert Symbols
15
Signal Words
16
General Safety
17
Maintenance Safety
19
Hydraulic Safety
20
Safety Signs
21
Installing Safety Decals
21
Safety Sign Locations: Self-Propelled Windrower Header
22
Understanding Safety Signs
24
Owner/Operator Responsibilities
30
Operational Safety
31
Chapter 2: Product Overview
33
Definitions
33
Product Specifications
35
Chapter 3: Operation
39
Attaching A40DX Header to M1 Series Windrowers
39
Detaching A40DX Header from M1 Series Windrower
43
Attaching A40D Headers to M Series SP Windrowers
45
Attaching A40D to M100 or M105
45
Attaching A40D to M150, M155, or M155E4
50
Attaching A40D to M200
54
Attaching A40D to M205
59
Configuring Reverser Valve Jumper Hose for A40D
63
Routing A40D Hydraulic Drive Hoses
64
Detaching A40D Header from M Series Self-Propelled Windrower
69
Header Lift Cylinder Lock-Out Valves
73
Operating Variables
74
Setting Lean Bar
75
Adjusting Auger Speed
75
Adjusting Reel Speed
75
Setting Auger Position
75
Adjusting Auger Fore-Aft Position
76
Adjusting Vertical Position
77
Setting Reel Position
78
Adjusting Reel Fore-Aft Position
78
Adjusting Reel Vertical Position
80
Checking Reel Tine to Header Pan Clearance
83
Setting Tine Aggressiveness
83
Adjusting Header Angle
84
Setting Cutting Height
85
Checking/Adjusting Float - M Series
86
Checking/Adjusting Float - M1 Series
86
Checking Float - M1 Series Windrower
87
Setting the Float
87
Removing and Restoring Float
88
Setting Feed Pan and Rock Drop Tine Position
89
Adjusting Conditioner Roll Gap
90
Adjusting Conditioner Roll Tension
92
Positioning the Forming Shields
93
Positioning Side Deflectors
93
Positioning Rear Deflector (Fluffer Shield)
94
Recommended Operating Settings
96
Unplugging Conditioner and Knife
100
Grass Seed Special
102
Stub Guards and Hold-Downs
102
Special Auger Design for Grass Seed Special
103
Seven-Bat Reel
103
Auger Pan Extensions
104
Installing and Adjusting Pan Extensions
104
Windrow Forming Rods
106
Selecting Ground Speed
107
Tall Crop Dividers
108
Adjusting Tall Crop Dividers
108
Removing Tall Crop Dividers
109
Haying
111
Haying Tips
111
Curing
111
Topsoil Moisture
111
Weather and Topography
111
Windrow Characteristics
112
Driving on Windrow
112
Raking and Tedding
112
Using Chemical Drying Agents
112
Chapter 4: Maintenance and Servicing
113
Preparing for Servicing
113
Opening/Closing Driveshield
114
Endshields
116
Maintenance Requirements
117
Maintenance Schedule/Record
118
Break-In Inspection
119
Preseason Checks
119
Storage
120
Lubrication
121
Greasing Procedure
121
Lubrication Points
121
Lubrication Points: Auger Header
122
Lubrication Points: Hay Conditioner
125
Lubrication Points: Drivelines
126
Knife and Gearbox Oil
128
Installing Sealed Bearings
129
Hydraulics
130
Servicing Header Hydraulics
130
Checking Hoses and Lines
130
Cutterbar
131
Replacing Knife Section
131
Removing Knife
132
Installing Knife
132
Removing Knifehead Bearing
133
Installing Knifehead Bearing
134
Removing Spare Knife from Storage
134
Guards
135
Aligning Guard
137
Replacing Pointed Guards and Hold-Downs
138
Replacing Pointed Center Guard on Double-Knife Header
140
Replacing Center Stub Guard on Double-Knife Header
142
Hold-Downs
144
Adjusting Knife Hold-Down: Center Guard - Double-Knife Header
145
Adjusting Knife Hold-Down: Stub Guard - Double-Knife Header
145
Knife Drive Box
146
Mounting Bolts
146
Removing Knife Drive Box
147
Installing Knife Drive Box
148
Removing Pulley
150
Installing Pulley
150
Changing Knife Drive Box Oil
151
Adjusting Knife Timing
151
Header Drive Systems
154
Header Knife Drive
154
Checking/Adjusting V-Belt Tension on Left Side
154
Removing Double V-Belts from Left Side
154
Installing Double V-Belts
155
Checking/Adjusting Timing Belt Tension on Left Side
155
Removing Timing Belt from Left Side
156
Installing Timing Belt on Left Side
158
Checking/Adjusting Timing Belt Tension on Right Side
159
Removing Timing Belt from Right Side
160
Installing Timing Belt on Right Side
161
Header Reel Drive
162
Header Auger Drive
162
Reel Tines and Tine Bar Bearings
163
Replacing Tine and Bearing: Cam End - Disc #1
163
Replacing Tine and Bearing: Disc #2
167
Replacing Tine and Bearing: Center Section X
171
Replacing Tine and Bearing: Opposite Cam - Section y
173
Replacing Tine: Tine Bar Extension - Section Z
175
Straightening Auger Pans
176
Replacing Rubber Fingers
177
Stripper Bar
178
Removing Stripper Bar
178
Replacing Stripper Bars
179
Installing Front Stripper Bar Extensions
179
Conditioner
181
Changing Gearbox Oil
181
Removing Forming Shield
183
Disassembling Forming Shield
184
Assembling Forming Shield
186
Installing Forming Shield
188
Removing Header Drive Motor
190
Installing Header Drive Motor
191
Removing Conditioner Gearbox
192
Installing Conditioner Gearbox
194
Checking/Adjusting Roll Alignment
197
Checking/Adjusting Roll Timing
199
Replacing Skid Shoe Wear Plate
201
Gauge Rollers
203
Removing Gauge Rollers
203
Installing Gauge Rollers
203
Maintaining the Electrical System
205
Chapter 5: Optional Equipment
207
Options and Attachments
207
Additional Skid Shoes
207
Gauge Roller Kit
207
Replacement Reel Bat Kit
208
Stub Guard Conversion Kit
208
Tall Crop Divider Kit
209
Chapter 6: Unloading and Assembly
211
Chapter 7: Troubleshooting
213
Header Performance
213
Mechanical
218
Chapter 8: Reference
221
Recommended Torques
221
Torque Specifications
221
SAE Bolt Torque Specifications
221
Metric Bolt Specifications
223
Metric Bolt Specifications Bolting into Cast Aluminum
225
Flare-Type Hydraulic Fittings
226
O-Ring Boss Hydraulic Fittings - Adjustable
227
O-Ring Boss Hydraulic Fittings - Non-Adjustable
229
O-Ring Face Seal Hydraulic Fittings
230
Tapered Pipe Thread Fittings
231
Conversion Chart
232
Index
233
Recommended Fluids and Lubricants
239
MacDon A40DX Unloading And Assembly Instructions (156 pages)
Auger Header
Brand:
MacDon
| Category:
Farm Equipment
| Size: 8.04 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety
9
Safety Alert Symbols
9
Signal Words
10
General Safety
11
Operational Safety
13
Hydraulic Safety
14
Safety Signs
15
Chapter 2: Unloading the Machine
17
Unloading the Header
17
Unloading the Header from a Truck Flatbed
17
Chapter 3: Assembling the Machine
19
Removing Underside Shipping Stand
19
Installing Skid Shoes
20
Installing Gauge Rollers
21
Tilting the Header into Field Position
23
Removing Shipping Stands
27
Installing Tall Crop Divider Kit
31
Adjusting Lean Bar
32
Installing and Adjusting Pan Extensions
33
Adjusting Transport Lights
35
Assembling Forming Shield
36
Installing Forming Shield
39
Attaching A40D Auger Headers to M Series Self-Propelled Windrowers
42
Attaching A40D Header to an M100 or M105 Windrower
42
Attaching A40D an to M150, M155, or M155E4 Windrower
48
Attaching A40D Header to an M200 Windrower
54
Attaching A40D Auger Header to an M205 Self-Propelled Windrower
60
Modifying Hydraulics - A40D Header
65
Modifying Hydraulics - M100, M105 Windrowers
65
Modifying Hydraulics - M150, M155, M155E4 Windrowers
67
Modifying Hydraulics - M200 Windrower with Reverser Manifold
69
Modifying Hydraulics - M200 Windrower Without Reverser Manifold
70
Modifying Hydraulics - M205 Windrower
72
Routing Reverser Manifold Jumper Hose - M Series Windrower
73
Hydraulic Drive Hose Routing - M Series Windrowers
75
Hydraulic Drive Hose Routing - A40D Header and M100, M105, and M205 Windrowers
75
Attaching A40DX Auger Header to M1 and M2 Series Windrowers
81
Hydraulic Drive Hose Routing - M1 Series Windrowers
84
Attaching A40DX Auger Header
85
Connecting A40DX Auger Header Hydraulic and Electrical Systems
93
Repositioning Knife Drive Box Breathers
96
Chapter 4: Lubricating the Machine
97
Greasing Procedure
97
Lubrication Points - Left Side of Header
98
Lubrication Points - Right Side of Header
99
Lubrication Points: Hay Conditioner
100
Lubrication Points - Drivelines
101
Lubrication Points: Knife and Gearbox
102
Chapter 5: Performing Predelivery Checks
103
Checking Drive Belts and Chains
103
Checking Auger Stripper Bar Clearance
104
Checking Reel Tine to Header Pan Clearance
105
Checking and Adjusting Float - M Series Self-Propelled Windrowers
106
Checking and Adjusting Float - M1 and M2 Series Windrowers
107
Checking Float - M1 Series Windrowers
107
Setting Float - M1 Series Windrowers
108
Removing and Restoring Float - M1 Series Windrowers
109
Checking and Adjusting Float - M2 Series Windrowers
110
Checking Float - M2 Series Windrowers
110
Setting Float - M2 Series Windrowers
111
Removing and Restoring Float - M2 Series Windrowers
112
Setting Float Options with Fixed Deck - M2 Series Windrowers
113
Leveling the Header - M Series Windrower
116
Leveling Header - M1 Series Windrower
118
Leveling Header
120
Checking Conditioner Rolls
122
Checking Oil Level in Conditioner Gearbox
124
Checking Optional Skid Shoes / Gauge Rollers
125
Checking Lights
126
Running up Header
127
Calibrating Knife Drive
127
Calibrating Knife Drive on Harvesttouch ™ Display
129
Checking Knife Speed
133
Setting Knife Speed on an M100 or M105
133
Setting Knife Speed with Expansion Module (B4666)
134
Setting Knife Speed Without Expansion Module (B4666)
135
Adjusting Knife and Guards
136
Checking Manuals
138
Chapter 6: Reference
139
Torque Specifications
139
SAE Bolt Torque Specifications
139
Metric Bolt Specifications
141
Metric Bolt Specifications - Cast Aluminum
142
Flare-Type Hydraulic Fittings
143
O-Ring Boss Hydraulic Fittings - Adjustable
144
O-Ring Boss Hydraulic Fittings - Non-Adjustable
146
O-Ring Face Seal Hydraulic Fittings
146
Tapered Pipe Thread Fittings
148
Conversion Chart
149
Definitions
150
Predelivery Checklist
153
Recommended Fluids and Lubricants
155
Advertisement
MacDon A40DX Unloading And Assembly Instructions (132 pages)
Self-Propelled Windrower Auger Header
Brand:
MacDon
| Category:
Farm Equipment
| Size: 5.95 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety
9
Signal Words
9
General Safety
10
Safety Signs
12
Chapter 2: Unloading the Machine
13
Unloading the Header
13
Unloading the Header from a Truck Flatbed
14
Chapter 3: Assembling the Machine
15
Removing Underside Shipping Stand
15
Installing Skid Shoes
16
Installing Gauge Rollers
17
Lowering the Header
19
Removing Shipping Stands
22
Installing Tall Crop Divider Kit
23
Adjusting Lean Bar
24
Installing and Adjusting Pan Extensions
25
Adjusting Transport Lights
27
Assembling Forming Shield
28
Installing Forming Shield
31
Attaching A40D Headers to M Series SP Windrowers
34
Attaching A40D to M100 or M105
34
Attaching A40D to M150, M155, or M155E4
39
Attaching A40D to M200
44
Attaching A40D to M205
49
Attaching A40DX Header to M1 Series Windrowers
53
Modifying Hydraulics - A40D
56
Modifying Hydraulics - M100, M105
56
Modifying Hydraulics - M150, M155, M155E4
58
Modifying Hydraulics - M200 with Reverser Valve
60
Modifying Hydraulics - M200 Without Reverser Valve
61
Modifying Hydraulics - M205
63
Attaching Hydraulics - M Series
64
Routing Reverser Valve Jumper Hose - M Series
70
Hydraulic Drive Hose Routing - M Series Windrowers
71
Hydraulic Drive Hose Routing - A40D and M Series Windrowers
71
Hydraulic Drive Hose Routing - M1 Series Windrowers
76
Hydraulic Drive Hose Routing - A40DX and M1 Series Windrowers
76
Hydraulic Drive Hose Routing (A40DX GSS and M1 Series Windrowers)
78
Repositioning Knife Drive Box Breather
81
Chapter 4: Lubricating the Machine
83
Greasing Procedure
83
Lubrication Points - Left Side of Header
84
Lubrication Points - Right Side of Header
85
Lubrication Points - Hay Conditioner
86
Lubrication Points - Drivelines
87
Knife and Gearbox Oil
88
Chapter 5: Performing Predelivery Checks
89
Checking Drive Belts and Chains
89
Checking Auger Stripper Bar Clearance
90
Checking Reel Tine to Header Pan Clearance
91
Checking and Adjusting Float - M Series
92
Checking and Adjusting Float - M1 Series
93
Checking Float - M1 Series Windrower
93
Setting the Float
94
Removing and Restoring Float
95
Leveling the Header - M Series
96
Leveling the Header - M1 Series
98
Checking Conditioner Rolls
101
Checking Conditioner Gearbox Oil Level
103
Checking Skid Shoes / Gauge Rollers
104
Checking Lights
105
Running up Header
106
Checking Knife Speed
107
Setting Knife Speed on an M100 or M105
107
Setting Knife Speed with Expansion Module (MD #B4666)
108
Setting Knife Speed Without Expansion Module (MD #B4666)
109
Adjusting Knife and Guards
110
Checking Manuals
111
Chapter 6: Reference
113
Torque Specifications
113
SAE Bolt Torque Specifications
113
Metric Bolt Specifications
115
Metric Bolt Specifications Bolting into Cast Aluminum
117
Flare-Type Hydraulic Fittings
118
O-Ring Boss Hydraulic Fittings - Adjustable
119
O-Ring Boss Hydraulic Fittings - Non-Adjustable
121
O-Ring Face Seal Hydraulic Fittings
122
Tapered Pipe Thread Fittings
124
Conversion Chart
125
Definitions
126
Predelivery Checklist
129
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