Lister Petter TS2 Industrial Engine Manuals

Manuals and User Guides for Lister Petter TS2 Industrial Engine. We have 2 Lister Petter TS2 Industrial Engine manuals available for free PDF download: Workshop Manual

Lister Petter TS2 Workshop Manual (122 pages)

Brand: Lister Petter | Category: Engine | Size: 2 MB

Table of Contents
3
Manual Contents
3
Introduction
4
Section 01. General Information
5
- High Pressure Fluids
  6
- Electrical System Considerations
  6
- Alternator/Charge Windings Precautions
  6
- Starter Battery Precautions
  6
- Fuel System Precautions
  7
- Precautions for Oil, Filters and Elements
  7
- Safety Symbols
  8
- General Information
  8
- Engine Features
  9
- Engine Identification
  10
- Nomenclature
  10
- Engine Serial Number
  10
- Battery Details
  11
- Preparing a Battery for Use
  11
- Connecting Batteries
  11
- Connecting a Slave Battery
  11
- Battery Charging
  12
- Ambient Temperature Range
  12
- Battery Cold Cranking Performance
  12
- Preliminary Instructions
  13
- Dismantling and Rebuilding
  13
Section 02. Engine Servicing and Adjustments
13
- The Air Cleaner
  14
- Inlet Manifold Loading
  14
- The Cyclonic Air Cleaner
  14
- The Cold Start Aid
  15
- TS and TR Engines
  15
- TX Engines
  15
- Removing the Manifolds-TS/TR
  16
- Refitting the Manifolds-TS/TR
  16
- Removing the Manifolds-TX
  16
- Refitting the Manifolds-TX
  16
- The Cylinder Cooling Fin
  17
- The Air Baffles
  17
- Removing the Air Cowling-TX
  17
- The Axial Fan-TX
  18
- Drive Belt Tension
  18
- Removing the Fan
  18
- Axial Fan Drive Guard-TX
  18
- The Cylinder Head Cover
  19
- The Crankcase Breather
  19
- Removing the Cylinder Head Cover
  19
- Refitting the Cylinder Head Cover
  19
- Removal of a Cylinder Head
  20
- Refitting a Cylinder Head
  20
- Cylinder Head Clearance
  21
- Refitting the Stub Shaft
  22
- The Valve Rockers-TX
  22
- Removing Stub Shafts
  22
- The Valve Rocker Stub Shafts-TS/TR
  22
- Removing the Valves
  23
- Refitting the Valves
  23
- Valve Guides-TS/TR
  23
- Valve Guides-TX
  23
- Refitting Valve Guides
  24
- The Valve Seats
  24
- Valve Recess and Seat Cutting
  24
- Adjusting the Valve Clearance
  25
- Removing the Decompressor
  25
- Decompressor Adjustment
  25
- Refitting the Pulley
  26
- Removing the Pulley
  26
- The Crankshaft Pulley-TX
  26
- The Gear End Cover
  27
- Removing the End Cover-TX & TS/TR
  27
- Refitting the End Cover
  27
- The End Cover Oil Seal
  27
- Tank Maintenance
  28
- Removing the Fuel Tank-TS/TR
  28
- Replacing the Fuel Tank-TS/TR
  28
- Removing and Replacing the Fuel Tank-TX
  28
- The Fuel Tank Filter
  29
- The Fuel Filter-TS/TR2, 3
  29
- The Cartridge Agglomerator
  29
- Priming the Fuel System
  29
- The Fuel Lift Pump
  30
- Removing an Injector-TX
  31
- Removing an Injector-TS/TR
  31
- The Fuel Injector
  31
- Cleaning an Injector
  32
- Setting the Injector
  32
- Injector Back Pressure
  32
- Replacing an Injector
  32
- Removing the Fuel Pumps
  33
- Fuel Pump Maintenance
  33
- Timing Shims
  33
- Refitting the Fuel Pumps
  34
- Fuel Pump Timing
  35
- Spill Timing
  35
- Fuel Pump Timing Gauge
  36
- Fuel Pump Timing Tables
  36
- Early TS/TR
  36
- Later Engines-TS/TR and All TX
  36
- Governor Modifications
  37
- The Governor Linkage
  37
- Governing Ranges to BS5514
  38
- Governor Combination Code
  38
- Dismantling the Governor
  39
- Assembling the Governor
  39
- Changing Governor Weights
  39
- Governor 'E' Setting
  40
- Governor 'Q' Setting
  40
- Governor 'A' Setting
  41
- Governor 'G' Setting
  41
- Limited Excess Fuel Trip-TX
  42
- Adjusting the Trip
  42
- Governor 'G' Setting and Timing Tables
  43
- Fixed Speed Adjustment
  45
- Variable Speed Adjustment
  45
- The Speed Control Lever
  46
- Removing the Assembly
  46
- The Engine Control
  46
- The Fuel Pump Tappet
  47
- Removing a Tappet
  47
- Replacing a Tappet
  47
- Removing the Camshaft
  48
- Inspecting the Camshaft
  48
- Replacing the Camshaft
  48
- Camshaft Endfloat
  48
- The Camshaft Gearwheel
  49
- Removing the Gearwheel
  49
- Refitting the Gearwheel
  49
- Changing the Camshaft Ball Race
  49
- Centre Bush Removal and Replacement
  50
- Flywheel End Bush Replacement
  50
- Flywheel End Bush Removal
  50
- The Camshaft Bushes
  50
- Centre Bush Removal
  51
- Centre Bush Replacement
  51
- Cylinder Barrel Removal
  52
- Cylinder Barrel Replacement
  52
- The Piston and Connecting Rod
  53
- The Piston Rings
  53
- Removing a Piston
  53
- Refitting a Piston
  53
- Flywheel Removal
  54
- Refitting the Flywheel
  54
- Flywheel Housing-TX
  55
- Removing the Flywheel Housing
  55
- Removing the Fanshroud
  55
- The Fanshroud-TS/TR
  55
- Removing the Main Bearing Housing
  56
- Refitting the Main Bearing Housing
  56
- The Main Bearing Oil Lip Seal
  56
- Crankshaft Removal
  57
- Servicing the Crankshaft
  57
- Refitting the Crankshaft
  58
- Crankshaft End Float
  59
- Checking Bearing Clearance
  59
- Crankshaft Main Bearings
  60
- Gear End Main Bearing Removal
  60
- Gear End Main Bearing Replacement
  60
- Flywheel End Main Bearing Removal and Replacement
  60
- Intermediate Main Bearing
  61
- Flywheel End Main Bearing Removal/Replacement
  61
- Gear End Drives
  62
- Crankshaft Extension Spanner 317-50060
  62
- Changing the Oil Filter
  63
- The Oil Dipstick
  63
- Draining and Filling the Sump
  64
- Oil Sump Capacity
  64
- Removing the Sump
  64
- Replacing the Oil Sump
  64
- The Oil Strainer
  65
- Removing the Oil Pump
  65
- Refitting the Oil Pump
  65
- The End Cover Lip Seal
  66
- The Main Bearing Housing Lip Seal
  66
- The Rotary Oil Seal
  66
- The Screw Type Seal
  66
- Past and Current US API Grade Oils
  67
- European Oil Specifications
  67
- The Oil Classification System
  67
- Engine Fluids-Lubricating Oil
  67
Section 03. Engine Fluids
67
- The Oil Specification
  68
- Oil Viscosity
  69
- Engine Fluids-Fuel
  70
- The Fuel Specification
  70
- Low Temperature Fuels
  70
- Starting Handle Precautions
  71
- Automatic Excess Fuel Device
  71
- Cold Starting Aid-TS/TR
  71
Section 04. Operating Instructions
71
- Hand Starting
  72
- Electric Starting
  73
- Stopping the Engine
  74
- The Use of Genuine Parts
  75
Section 05. Routine Maintenance
75
- Routine Maintenance-Schedule Hours
  76
- Spanner Torque Settings
  77
- Jointing Compounds
  78
- Dimensions of Wearing Parts
  79
- Cylinder Bore Wear
  79
- Piston Ring Wear
  79
- Oversize and Undersize Items
  79
- TS, TR Wearing Parts
  80
- TX Wearing Parts
  82
- Long Term Storage
  84
- Preparing the Engine for Storage
  84
- Returning the Engine to Service
  84
Section 06. Troubleshooting
85
- Troubleshooting-Mechanical and Electrical
  86
- Troubleshooting Tables
  86
- Battery Charge Indicator Light
  89
- Syncro Charge Windings
  89
- Fault Finding
  89
Section 07. Flywheel Charge Windings
89
Section 08. Electrical Wiring Diagrams
97
- Engine Mechanical Data-TS
  105
- Injector Setting
  105
- Crankcase Vacuum
  105
Section 09. Technical Data
105
- Engine Mechanical Data-TR
  106
- Engine Mechanical Data-TX
  107
- Builds-TS
  108
- Builds-TR
  109
- Builds-TX
  110
- Formulae
  111
- Temperature
  111
Section 10. Conversion Factors
111
Section 11. Index
115

Lister Petter TS2 Workshop Manual (100 pages)

Brand: Lister Petter | Category: Engine | Size: 4 MB

Table of Contents
3
Introduction
5
General Information
6
Safety Precautions and Safe Working Practices
6
Safety Symbols
8
Engine Features
9
Engine Identification
10
Battery Details
10
Engine Servicing & Adjustments
12
Preliminary Instructions
12
The Air Cleaner
12
The Cold Start Aid
12
The Manifolds
13
The Air Cowling
14
The Cylinder Cooling Fins
14
The Axial Fan - TX
14
Drive Belt Tension
15
Axial Fan Drive Guard - TX
15
The Cylinder Head Cover
15
The Cylinder Head
15
Cylinder Head Clearance
16
The Valve Rocker Stub Shafts - TS/TR
17
The Valve Rockers - TX
17
The Valves
18
The Valve Guides
18
The Valve Seats
19
Valve Clearance
20
The Decompressor
20
The Crankshaft Pulley - TX
21
The Gear End Cover
21
The Fuel Tank
22
The Fuel Filter
22
Priming the Fuel System
23
The Fuel Lift Pump
23
The Fuel Injector
24
The Fuel Pump
25
Fuel Pump Timing
27
Governor Modifications
29
The Governor
29
Setting the Governor
30
Governor 'G' Setting and Timing Tables
33
Speed Adjustment
34
The Engine Controls
34
The Fuel Pump Tappet
35
The Camshaft
35
The Camshaft Gearwheel
36
The Camshaft Bushes
37
The Cylinder Barrel
38
The Piston and Connecting Rod
39
The Flywheel
40
The Fanshroud - TS/TR
40
Flywheel Housing - TX
41
Main Bearing Housing
41
The Crankshaft
42
Crankshaft End Float
44
Checking Bearing Clearance
44
Crankshaft Main Bearings
44
Gear End Drives
46
The Oil Filter
46
The Oil Dipstick
47
The Oil Sump
47
The Oil Strainer and Pump
48
The Oil Seals
48
Engine Fluids
50
Engine Fluids - Lubricating Oil
50
Engine Fluids - Fuel
51
Operating Instructions
53
Preliminary Instructions
53
Hand Starting
54
Electric Starting
55
Stopping the Engine
55
Routine Maintenance
56
Preliminary Instructions
56
Routine Maintenance - Schedule Hours
56
Spanner Torque Settings
57
Jointing Compounds
58
Dimensions of Wearing Parts
58
Long Term Storage
63
Troubleshooting
64
Preliminary Information
64
Method of Troubleshooting
64
Troubleshooting Tables
64
Dismantle & Rebuild
67
TS/TR Dismantle and Rebuild
67
TX Dismantle and Rebuild
69
Flywheel Charge Windings
72
Charge Windings
72
Syncro Charge Windings
72
Nicsa Charge Windings
75
Electrical Wiring Diagrams
79
Wiring Diagrams
79
Technical Data
86
Engine Mechanical Data - TS
86
Engine Mechanical Data - TR
87
Engine Mechanical Data - TX
88
Builds - TS
89
Builds - TR
90
Builds - TX
91
Formulae
92
Conversion Factors
93

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