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ON-3V
Kval ON-3V Manuals
Manuals and User Guides for Kval ON-3V. We have
2
Kval ON-3V manuals available for free PDF download: Operation Manual, Service Manual
Kval ON-3V Operation Manual (72 pages)
Door Lift System
Brand:
Kval
| Category:
Lifting Systems
| Size: 6 MB
Table of Contents
Table of Contents
5
Chapter 1 At a Glance
9
Overview of the ON-3V
10
Available Options
10
About this Manual
11
Safety First
12
Safety Sheet Sign-Off Sheet
12
Safety Terminology of Labels
12
Safety Guidelines
12
Lockout-Tagout Guidelines
16
Follow the P-R-O-P-E-R Lockout Rule of Thumb
16
Lockout Tagout Procedure
17
Pre-Steps before Lockout Tagout
17
Lockout Tagout Power
17
Lockout Tagout Air Supply
18
Start Maintenance
18
Post Maintenance Steps
18
Zero-Energy to Start-Up
19
Getting Help from KVAL
21
Safety Sign-Off Sheet
24
A Note to the Operator
24
Chapter 2 Operation of the ON-3V
26
ON-3V: Feeder Process Summary
26
Load the Doors into the Staging Area and Program Door Process
26
The Door Is Moved to the Roll Table
27
The Door Is Fed into the Next Machine
27
ON-3V: Stacker Process Summary
28
The Door Is Fed into the Stacker
28
The Door Is Moved to the Stacking Area
29
Move Stacked Doors out of Staging Area
29
Powering Operations for the ON-3V
30
How to Power up the ON-3V
30
Home the ON-3V
31
How to Power Shut down the ON-3V
31
Shut down and Recovery
32
Process to Feed a Door
33
Process to Stack a Door
34
Staging Area Controls
35
To Enter Staging Area (Request Access)
35
To Exit the Staging Area
35
To Pause and Resume the Process
35
Emergency Stop
35
Breaking the Safety Curtain
36
Light Curtain
36
Safety Laser Scanners
36
Summary of the Interface
37
Feeder Machine Control
37
Stacker Machine Control
38
Universal Controls
39
About the Controls
40
About the Feeder Main Screen
41
About the Main Control Menu
41
Summary of the Rotate Functions
42
About the Stacker Main Screen
43
Stop Location
44
About the Manual Operation Screens
45
About the Feeder Manual Control Screen
45
About the Stacker Manual Control Screen
46
About the Diagnostic Screen
47
Diagnostic Screen
47
Description of the Light Tower
48
Chapter 3 Tour of the ON-3V
50
Operator's Tour of the ON-3V
50
Identification of Assemblies on the ON-3V
50
Feeder
50
Stacker
51
Identification of Assemblies (Front View)
52
About the Feed Table
53
About the Feeder Table
53
About the Stacker Table
54
Boom and Lift Assembly Descriptions
55
Operators Station
56
Staging Area Controls
57
Vacuum System
58
Assist Chain System
59
About the Air Assist Chain System
59
About the Safety Curtain and the Safety Laser Scanner
60
About Bar Type Sensors
60
About Safety Laser Scanners
61
About the Main Electrical Panel
62
The Light Tower
63
About the Nodes
63
Graphical Sample of Node Connections and Power Distribution
64
IT Administration
65
About the ON-3V Computer
65
Connections on the PLC
65
Appendix: about Switches and Sensors
66
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Kval ON-3V Service Manual (60 pages)
Door Lift System
Brand:
Kval
| Category:
Industrial Equipment
| Size: 5 MB
Table of Contents
Table of Contents
5
Chapter 1 At a Glance
7
Overview of the ON-3V
8
Available Options
8
About this Manual
9
Safety First
10
Safety Sheet Sign-Off Sheet
10
Safety Terminology of Labels
10
Safety Guidelines
10
Lockout-Tagout Guidelines
14
Follow the P-R-O-P-E-R Lockout Rule of Thumb
14
Lockout Tagout Procedure
15
Pre-Steps before Lockout Tagout
15
Lockout Tagout Power
15
Lockout Tagout Air Supply
16
Start Maintenance
16
Post Maintenance Steps
16
Zero-Energy to Start-Up
17
Getting Help from KVAL
19
Safety Sign-Off Sheet
22
A Note to the Operator
22
Chapter 2 Maintenance of ON-3V
23
Maintenance Schedule
24
Daily, Monthly, Six Month Maintenance
24
Lubrication Requirements
26
Typical Lucubration Kit
26
Bearing Descriptions
27
Pillow Block Bearing Housings
27
Flange Bearing Housings
28
Ball Rail Bearing
28
Pulley and Idler Shafts
29
Assist Chain System: Important Safety Information
30
About the Air Assist Chain System
30
Process to Lower the Lift
31
Sample of Grease Locations for ON-3V
32
Lift Grease Locations
32
Description of Air Input System
34
Air Input with Lubrication
34
Air Line Without Lubricator
35
Chapter 3 Troubleshooting the ON-3V
38
About Motion Control
38
Basic Control Circuit
38
Troubleshooting Basics
40
About a Typical Contactor Control
41
About Contactor Troubleshooting
42
About Typical VFD Motor Drive Control
43
About the VFD
44
About VFD Troubleshooting
45
About a Typical Pneumatic Circuit
46
Typical Pneumatic Assembly
47
About the Coil (Solenoid)
47
About Cylinder Operation
48
How the Pneumatic System Works
48
Important Notice about Adjusting Cylinder Speed
50
Adjusting Cylinder Extend Speed
51
Adjusting Cylinder Retraction Speed
51
Using Sensors to Trouble Shoot
52
Troubleshooting Electrical Problems
53
If the Power Stops During Normal Operation
53
Description of the Light Tower
55
Symptoms and Possible Causes
56
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