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WA480-8
Komatsu WA480-8 Wheel Loader Manuals
Manuals and User Guides for Komatsu WA480-8 Wheel Loader. We have
1
Komatsu WA480-8 Wheel Loader manual available for free PDF download: Operation & Maintenance Manual
Komatsu WA480-8 Operation & Maintenance Manual (440 pages)
WHEEL LOADER
Brand:
Komatsu
| Category:
Compact Loader
| Size: 16 MB
Table of Contents
Table of Contents
23
Eu Directives
4
Komatsu Machine Operator Privacy Policy
6
Safety Information
9
Noise Emission Levels
10
Vibration Level
11
Introduction
12
Main Use of Machine
12
Visibility from Operator's Seat
12
Engine Technology to Conform Exhaust Gas Emission
15
Product Information
16
Location of Product Identification Number (Pin)/Machine Serial No. Plate
16
Location of Engine Number Plate
16
Rops/Fops Serial Plate Location
17
Transmission Serial Plate Location
17
Seat Plate Location
18
Service Meter Location
18
Your Machine Serial Numbers and Distributor
18
Declaration of Conformity
20
Retrofitting by Third-Party Suppliers
21
Explanation of Acronyms
22
Table of Contents
23
Safety
27
Safety Labels
28
Location of Safety Labels
29
Contents of Safety Labels
31
General Precautions Common to Operation and Maintenance
40
Precautions before Starting Operation
40
Preparations for Safe Operation
40
Precautions to Prevent Fire
42
Precautions When Getting on or off Machine
43
Do Not Get Caught
45
Precautions Related to Protective Structures
46
Unauthorized Modification
46
Precautions Related to Attachments and Options
46
Precautions When Running Engine Inside Building
46
Precautions for Operation
47
Precautions for Jobsite
47
Start Engine
49
Precautions for Operation
51
Precautions for Transportation
56
Towing and Being Towed
57
Precautions for Maintenance
58
Precautions before Starting Inspection and Maintenance
58
Precautions for Check and Maintenance
62
Tires
67
Precautions for Def
68
General Character and Precautions for Handling
68
Precautions for Adding
68
Precautions for Storing
68
Precautions for Fire Hazard and Leakage
68
Other Precautions
68
Operation
69
General View
70
Machine Equipment Name
70
Controls and Gauges Names
71
Other Equipment Name
75
Explanation of Components
78
Explanation of Machine Monitor Equipment
78
Switches
159
Control Levers and Pedals
175
Other Equipment
179
Machine Operations and Controls
224
Checks and Adjustment before Starting Engine
224
Method for Starting Engine
249
Method for Operations and Checks after Starting Engine
253
Method for Stopping Engine
256
Method for Starting Machine (Travel Forward and Reverse, and Shifting Gear) and Stopping Machine
257
Method for Steering Machine
266
Method for Operating Work Equipment
269
Precautions for Operation
273
Method for Checking Bucket Angle
274
Recommended Applications
274
Remote Positioner
280
Method for Parking Machine
284
Method for Checking after Finishing Work
285
Lock
286
Handle Tire
288
Handle Air Conditioner
290
Explanation of Air Conditioner Equipment
291
Method for Operating Air Conditioner
296
Transportation
300
Transportation Procedure
300
Loading and Unloading with Trailer
300
Method for Lifting Machine
304
Cold Weather Operation
306
Cold Weather Operation Information
306
Precautions after Daily Work Completion in Cold Weather
307
Precautions in Cold Weather
307
After Cold Weather Season
308
Precautions for Long-Term Storage
309
Preparation for Long-Term Storage
309
Maintenance During Long-Term Storage
309
Starting Machine after Long-Term Storage
310
Troubles and Actions
311
Actions When Running out of Fuel
311
Precautions for Towing Machine
311
Precautions for Discharged Battery
315
Other Trouble
318
Maintenance
325
Precautions for Maintenance
326
Check Service Meter Reading
326
Komatsu Genuine Replacement Parts
326
Komatsu Genuine Lubricants
326
Always Use Clean Washer Fluid
326
Fresh and Clean Lubricants
326
Check Drained Oil and Used Filter
326
Precautions for Refilling Oil or Fuel
326
Precautions for Adding Def
326
Welding Instructions
326
Precautions for Kdpf
327
Precautions for Scr Assembly
327
Dusty Jobsites
327
Avoid Mixing Oil
327
Lock Inspection Covers
327
Bleed Air from Hydraulic Circuit
327
Precautions When Installing Hydraulic Hoses
327
Checks after Inspection and Maintenance
327
Fuel and Lubricants to Match the Ambient Temperature
328
Close Engine Side Cover Securely
328
Outline of Maintenance
329
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
329
Handle Electrical Components
333
Standard Tightening Torque for Bolts and Nuts
334
Maintenance Schedule
336
Maintenance Schedule Table
336
Maintenance Interval When Diesel Fuel Mixed with Bio-Fuel Is Used
337
Maintenance Procedure
339
Initial 250 Hours Maintenance (Only after the First 250 Hours)
339
When Required
339
Method for Checking, Cleaning and Replacing Air Cleaner
339
Method for Cleaning Inside of Cooling System
344
Method for Checking Oil Level in Transmission Case, Adding Oil
347
Method for Checking Oil Level in Axle Case and Adding Oil
349
Method for Cleaning Axle Breather
350
Method for Cleaning Air Conditioner Condenser
351
Method for Cleaning Radiator Fin and Cooler Fin
351
Method for Cleaning Fin with Compressed Air
352
Method for Cleaning Fins by Rotating Cooling Fan in Reverse
352
Method for Reversing Automatic Operation Fan
352
Method for Reversing Manual Operation Fan
352
Method for Inverting and Replacing Bolt on Cutting Edge
354
Method for Replacing Bucket Teeth
354
Method for Checking and Maintenance Air Conditioner
357
Method for Checking Window Washer Fluid Level, Adding Fluid
357
Method for Replacing Slow-Blow Fuse
358
Method for Checking Function of Ecss Accumulator
359
Select and Check Tires
360
Method for Cleaning and Replacing Fuel Breather Filter
361
Method for Lubricating Rear Full-Length Fender Hinge
362
Checking Auto-Greasing and Operation Method for Filling Grease
363
Checks before Starting
364
Every 50 Hours Maintenance
365
Every 100 Hours Maintenance
365
Method for Draining Water and Sediment from Fuel Tank
365
Method for Checking Oil Level in Hydraulic Tank, Adding Oil
366
Method for Cleaning Air Conditioner Fresh Air Filter
366
Every 250 Hours Maintenance
367
Method for Checking Battery Electrolyte Level
367
Method for Checking and Adjusting Air Conditioner Compressor Belt Tension
369
Method for Testing Parking Brake
369
Method for Checking Looseness of Wheel Hub Bolts, Retightening Bolts
371
Method for Cleaning Air Conditioner Recirc Air Filter
371
Every 500 Hours Maintenance
372
Method for Checking Function of Brake Accumulator
372
Method for Replacing Fuel Prefilter Cartridge
373
Every 1000 Hours Maintenance
375
Method for Replacing Fuel Main Filter Cartridge
375
Method for Changing Oil in Transmission Case and Cleaning Transmission Case Strainer
377
Method for Replacing Transmission Oil Filter Cartridge
378
Method for Cleaning Transmission Breather
379
Method for Lubricating Center Hinge Pin
379
Method for Lubricating Drive Shaft Center Support
379
Every 2000 Hours Maintenance
380
Method for Checking All Tightening Points of Engine Intake Pipe Clamps
380
Method for Checking and Replacing Alternator Belt
380
Method for Changing Oil in Hydraulic Tank, Cleaning Hydraulic Tank Strainer
380
Method for Replacing Hydraulic Oil Filter Element
382
Method for Replacing Hydraulic Tank Breather Element
383
Method for Changing Oil in Axle Case and Cleaning Axle Case Strainer
384
Method for Replacing Air Conditioner Fresh/Recirc Air Filters
385
Method for Checking Brake Disc Wear Amount
386
Method for Checking Function of Ppc Accumulator
386
Method for Checking Alternator
387
Method for Checking and Adjusting Engine Valve Clearance
387
Method for Checking Vibration Damper
387
Method for Replacing Kccv Filter Element
387
Method for Replacing Def Filter
390
Method for Replacing Def Tank Breather Element
392
Method for Replacing Def Tank Filler Port Filter
394
Every 4000 Hours Maintenance
395
Replace Defined Life Parts
395
Method for Lubricating Drive Shaft
396
Method for Checking and Adjusting Air Conditioner Compressor
398
Method for Checking Starting Motor
398
Method for Checking Water Pump
398
Method for Checking for Looseness of Engine High-Pressure Piping Clamp, Hard- Ening of Rubber
399
Every 4500 Hours Maintenance
400
Every 8000 Hours Maintenance
400
Method for Checking Exhaust Pipe Fire Prevention Cover
400
Method for Cleaning Kdpf
400
Method for Cleaning Def Tank
400
Method for Cleaning Fuel Doser
400
Method for Checking for Missing Fuel Spray Prevention Cap on Fuel Doser Piping, Hardening of Rubber
400
Method for Replacing Engine High-Pressure Piping Clamp
400
Method for Replacing Fuel Spray Prevention Cap
400
Method for Overhauling Starting Motor and Alternator
400
Every 9000 Hours Maintenance
401
Method for Replacing Def Hose
401
Method for Replacing Fuel Spray Prevention Cap on Fuel Doser Piping
401
End of Service Life
401
Specifications
403
Specifications: Wa480-8
404
Attachments and Options
407
Bucket and Tire Selection
408
Handle Multifunction Mono-Lever
409
Explanation of Equipment on Multifunction Mono-Lever
409
Multifunction Mono-Lever
409
Kickdown Switch
410
Hold Switch
411
Directional Selecter Switch on Multifunction Mono-Lever
411
Pcs(Proportional Control Switch)
412
Lcd Unit
413
Oil Flow Control Mode Pilot Lamp (Fixed Oil Flow Mode)
413
Oil Flow Control Mode Pilot Lamp (Proportional Oil Flow Mode)
414
Detent Operation Pilot Lamp
414
Attachment Oil Flow Level
414
Method for Setting Pcs
415
Seat Heater and Seat Ventilation
417
Method for Heating Seat
417
Method for Using Seat Ventilation
418
Handle Seat Belt
419
Method for Fastening and Unfastening Seat Belt
419
Replacement Parts
423
Periodic Replacement of Defined Life Parts
424
Defined Life Parts List
424
Consumable Parts
425
Consumable Parts List
425
Recommended Fuel, Coolant, and Lubricant
426
Lubrication Chart
426
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
428
Recommended Brands and Qualities Other than Komatsu Genuine Oils
430
Index
431
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