KOHLER Courage SV540 Manuals

Manuals and User Guides for KOHLER Courage SV540. We have 10 KOHLER Courage SV540 manuals available for free PDF download: Service Manual, Owner's Manual

Kohler Courage SV540 Service Manual (133 pages)

VERTICAL CRANKSHAFT

Brand: Kohler | Category: Engine | Size: 5 MB

Table of Contents
3
Rotating Parts!
5
Hot Parts!
5
Section 1. Safety and General Information
5
- Accidental Starts!
  5
- Explosive Fuel!
  6
- Flammable Solvents!
  6
- Lethal Exhaust Gases!
  6
- Explosive Gas!
  6
- Engine Identiﬁcation Numbers
  7
- Fuel Recommendations
  8
- Oil Recommendations
  8
- Oil Type
  8
- Periodic Maintenance
  9
- Storage
  9
- Typical Engine Dimensions
  10
- General Speciﬁcations
  11
- General Torque Values
  17
- Oil Drain Plugs Tightening Torque: N-M (English)
  17
- Torque Conversions
  17
Section 2. Tools & Aids
19
Section 3. Troubleshooting
23
- External Engine Inspection
  24
- Cleaning the Engine
  24
- Basic Engine Tests
  25
- Crankcase Vacuum Test
  25
- Incorrect Vacuum in Crankcase
  25
- Leakdown Test Results
  26
- Compression Test
  26
- Leakdown Test Instructions
  26
- Cylinder Leakdown Test
  26
- Air Cleaner Assembly-Exploded View
  27
- Precleaner Service
  27
Section 4. Air Cleaner and Air Intake System
27
- Paper Element Service
  28
- Inspect Air Cleaner Components
  28
- Bushings in Air Cleaner Base
  28
- Reassembly
  29
- Breather Hose
  29
- Air Intake/Cooling System
  30
- Fuel Type
  31
- Gasoline/Alcohol Blends
  31
- Gasoline/Ether Blends
  31
Section 5. Fuel System and Governor
31
Section 6. Lubrication System
49
- Dipstick Seated
  50
- Change Oil and Oil Filter
  50
- Oil Drain Plug, Oil Filter
  50
- Lubrication System
  50
- Oil Level Dipstick
  50
- Full-Pressure Lubrication System
  51
- Oil Pump on Intake Cam Shaft (Gerotors Removed from Pump Housing)
  51
- Oil Filter Location
  51
- Oil Sentry
  51
- Tester Locations (some Models)
  52
- Testing Oil Pressure
  52
- Testing the Oil Sentry Switch
  52
- Oil Sentry Pressure Switch Locations
  52
- Spark Plug Service
  53
Section 7. Electrical System and Components
53
Section 8. Disassembly
73
Section 9. Inspection and Reconditioning
89
- Beneﬁts
  90
- Crankshaft and Crank Gear
  90
- Crankcase
  90
- Honing
  90
- Balance Weight Assembly
  91
- Measuring Piston-To-Bore Clearance
  91
- Cylinder Bore Crosshatch after Honing
  91
- Measuring Balance Weight to Crankshaft Eccentric Ring(S) Clearance
  92
- Measuring Balance Weight Guide Pin and Guide Shoe-To-Closure Plate Guide Channel Running Clearance
  92
- Balance Weight-To-Eccentric Clearance
  92
- Measuring Guide Pin O.D.
  93
- Measuring Guide Shoe Hole I.D.
  93
- Flywheel
  93
- Cylinder Head and Valves
  94
- Inspection and Service
  94
- Valve Details
  94
- Pistons and Rings
  97
- Valve Guides
  97
- Lapping Valves
  97
- Valve Seat Inserts
  97
- Common Types of Piston and Ring Damage
  98
- Some Important Points to Remember When Servicing Piston Rings
  99
- Measuring Piston Ring End Gap
  99
- Measuring Piston Ring Side Clearance
  99
- Install Piston Rings
  99
- Torque Sequence for Passage Cover
  100
- Closure Plate and Passage Cover
  100
- Oil Pump Assembly and Pressure Relief Valve
  100
- Connecting Rods
  100
- Governor Gear and Shaft
  101
- Procedure to Remove Governor Shaft
  101
- Procedure to Install Governor Shaft
  101
- Governor Shaft Press Depth
  101
- Typical Reassembly Sequence
  103
- Install PTO Side Oil Seal
  103

Kohler Courage SV540 Service Manual (113 pages)

Vertical crankshaft Courage Series

Brand: Kohler | Category: Engine | Size: 3 MB

Kohler Courage SV540 Service Manual (119 pages)

VERTICAL CRANKSHAFT

Brand: Kohler | Category: Engine | Size: 4 MB

Kohler Courage SV540 Service Manual (77 pages)

vertical shaft

Brand: Kohler | Category: Engine | Size: 2 MB

Kohler Courage SV540 Service Manual (77 pages)

Brand: Kohler | Category: Engine | Size: 2 MB

Kohler Courage SV540 Owner's Manual (48 pages)

Brand: Kohler | Category: Engine | Size: 4 MB

KOHLER Courage SV540 Owner's Manual (17 pages)

COURAGE SERIES VERTICAL CRANKSHAFT

Brand: KOHLER | Category: Engine | Size: 2 MB

Safety Precautions
2
Oil/Fuel Recommendations
4
Oil Type
4
Typical Courage Series Vertical Shaft Engine
4
Engine Identification Numbers
5
Specifications
5
Operating Instruction S
6
Cold Weather Starting Hints
6
Pre-Start Checklist/Starting
6
Throttle Position for Starting Engine with Single-Lever Control
6
Stopping
7
Battery
7
Cooling
7
Engine Speed
7
Maintenance Instructions
8
Check Oil Level
8
Oil Sentry
9
Change Oil and Filter
9
Oil Level Dipstick
9
Service Precleaner and Air Cleaner Element
10
Service Paper Element
10
Air Cleaner Assembly
10
Removing Air Cleaner Element
10
Clean Air Intake/Cooling Areas
11
Ignition System
11
Check/Servicing Spark Plug
11
Battery Charging
11
Fuel Filter
12
Carburetor Troubleshooting and Adjustments
12
Troubleshooting
13
Optimum Low Idle Fuel Setting
13
Storage
13
Parts Ordering
14
Major Repair
14
Model Designation
14

Kohler Courage SV540 Owner's Manual (17 pages)

VERTICAL CRANKSHAFT

Brand: Kohler | Category: Engine | Size: 0 MB

Safety Precautions
2
California Proposition 65 Warning
2
Oil Recommendations
4
Fuel Recommendations
4
Engine Identification Numbers
5
Specifications
6
Pre-Start Checklist
6
Cold Weather Starting Hints
6
Operating Instructions
6
Maintenance Instructions
8
Maintenance Schedule
8
Carburetor Troubleshooting and Adjustments
12
Troubleshooting
13
Engine Limited Warranty
14
Parts Ordering
14
Major Repair
14

Kohler Courage SV540 Owner's Manual (9 pages)

Vertical Shaft

Brand: Kohler | Category: Engine | Size: 0 MB

Kohler Courage SV540 Owner's Manual (17 pages)

VERTICAL CRANKSHAFT

Brand: Kohler | Category: Engine | Size: 0 MB

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