KAESER KOMPRESSOREN M 121 Manuals

Manuals and User Guides for KAESER KOMPRESSOREN M 121. We have 1 KAESER KOMPRESSOREN M 121 manual available for free PDF download: Service Manual

KAESER KOMPRESSOREN M 121 Service Manual (105 pages)

Screw Compressor

Brand: KAESER KOMPRESSOREN | Category: Air Compressor | Size: 6 MB

Table of Contents
3
Technical Specification
7
Compressor Unit
7
Compressor
7
Engine
7
Battery
8
Setting Value of the Safety Relief Valve
8
Installation Requirements
8
Recommended Oils
8
Torque
9
Sound Pressure Level
9
Identification
10
Dimensional Diagram
10
Safety Regulations
13
Explanation of Symbols and References
13
General Instructions Concerning Accident Prevention Regulations
15
Regular Check of Hoisting Gear
16
Road Traffic Act Regulations
16
General References
17
Environmental Protection
17
Spare Parts
17
General
19
Operation According to Regulations
19
Improper Use
19
Compressed Air Treatment
19
Copyright
19
Transport
21
Transport of the Mobile Compressor Unit as a Towed Vehicle on the Road
21
Removing the Compressor Unit from Towing Vehicle
22
Transporting with a Crane
23
Packaging and Shipping as Freight
23
Construction and Operation
25
Principle of Compression
25
Brief Description
25
Identification of the Components
26
Piping and Instrument Flow Diagram (P & I Diagram)
27
Description of the Piping and Instrument Flow Diagram
35
Air Circulation
35
Oil Circulation
35
Safety Chain
35
Modulating Control
36
Installation
39
Setting up Instructions
39
Chassis Assembly Instructions
39
Towbar Height Adjustment
39
Changing the Towing Eye
40
Initial Start
43
Putting into Operation
43
Points to be Observed before Putting into Operation
43
Points to be Observed before Starting the Compressor
43
Storage
44
Short Term Storage (Less than Four Months)
44
Long Term Storage (more than Four Months)
44
Putting into Operation after a Long Period of Shutdown
45
Operation
47
Operating Controls
47
Starting and Stopping the Compressor Unit
47
Starting
47
Shutting down
48
Monitoring Fuel Level
49
Function of the Safety Device
49
Checks During Operation
49
Measures for Freezing Conditions (Winter Operation)
50
Temperature
50
Starting Help (Starter Battery Discharged)
51
Trouble Shooting
52
Engine Refuses to Start or Turn
52
Engine Does Not Reach Full Speed
52
Working Pressure too High
53
Working Pressure too Low
53
Safety Relief Valve Blowing
53
Compressor Unit Overheating
53
Control Lamp Always Illuminated
54
High Concentration of Oil in the Compressed Air
54
Oil Runs out of the Compressor Air Filter after Switching off
54
Maintenance
55
Observe the Following Rules During All Maintenance and Servicing
55
Regular Maintenance
55
Maintenance Instructions
57
Check/Top off the Oil in the Oil Separator Tank
57
Compressor Oil Change (Oil Separator Tank and Oil Cooler)
58
Compressor Oil Filter Cartridge Change
60
Oil Separator Cartridge Change
61
Clean / Replace the Compressor Air Intake Filter
63
Clean/Replace the Engine Air Intake Filter
65
Cleaning the Cooler
66
Maintenance of Rubber Sealing Strips
67
Battery Maintenance
67
Checking the Engine Coolant
68
Bleeding the Fuel System
70
Fuel Filter Maintenance
71
Engine Oil Change
72
Chassis Maintenance
73
Checking Engine Fan Belt Tension
74
Checking the Safety Relief Valve
74
Spare Parts and after Sales Service
75
Service Parts and Expendable Parts
75
Motor Servicing
76
Appendix
77
Wiring Diagram
77
Lighting and Signalling System Diagram
93
Fuel Circulation Schematic Diagram
99
Maintenance Schedule
105

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