JLG X500AJ Manuals

JLG X500AJ Manuals

Manuals and User Guides for JLG X500AJ. We have 1 JLG X500AJ manual available for free PDF download: Operation And Safety Manual

JLG X500AJ Operation And Safety Manual

JLG X500AJ Operation And Safety Manual (165 pages)

Brand: JLG | Category: Construction Equipment | Size: 30.85 MB

Table of Contents

Contact
6
In USA
6
Outside USA
6
Revision Log
7
Table of Contents
8
Section 1 - Safety Precautions

14
- General
  14
- Pre-Operation
  14
  - Operator Training and Knowledge
    14
  - Workplace Inspection
    15
  - Machine Inspection
    16
- Operation
  16
  - General
    16
  - Trip and Fall Hazards
    17
  - Electrocution Hazards
    18
- Minimum Approach Distances (M.A.D.)
  19
  - Tipping Hazards
    20
- Beaufort Scale (for Reference Only)
  20
  - Crushing and Collision Hazards
    22
  - Towing, Lifting, and Hauling
    23
  - Maintenance
    23
    
    Maintenance Hazards
    23
    
    Battery Hazards
    25
Section 2 - Preparation and Inspection

27
- 2.1 Personnel Training
  27
  - Operator Training
    27
  - Training Supervision
    27
  - Operator Responsibility
    27
- Preparation, Inspection, and
  28
  - Pre-Start Inspection
    30
  - Daily Walk-Around Inspection
    33
  - Function Check
    34
Section 3 - Machine Controls, Indicators and Operation

36
Section 4 - Machine Operation

59
- Description
  59
- Boom Operating Characteristics and Limitations
  59
- Capacities
  59
- Stability
  59
- Engine Operation
  60
  - Gas Engine Starting Procedure
    60
- Ground/Emergency Control Box
  60
  - Gas Engine Shutdown Procedure
    61
  - AC Voltage Machine
    61
  - LITHIUM-ION Machine
    62
- Ground/Emergency Control Box
  63
- Base and Boom/Jib Alignment
  64
- Tracks - Driving, Steering and Track Width Adjust
  65
  - Travelling (Drive and Steer)
    65
  - Travelling (Grades and Side Slopes)
    65
- Grade and Side Slope Definition
  67
  - Jib Position for Travelling
    68
- Outrigger Operation
  69
  - Setting Outriggers from the Platform/Remote Console
    71
  - Retracting the Outriggers
    72
- Boom/Platform Operation
  73
  - Overload Alarm
    73
  - Engine Pre-Heat
    73
  - Platform Level Adjustment
    73
- Platform/Remote Control Box
  74
  - Raise and Lower the Tower Boom
    75
  - Raise and Lower the Main Boom
    75
  - Telescope the Main Boom
    75
  - Platform Rotation
    75
  - Raise and Lower the Jib
    75
  - Swinging the Boom
    75
- Platform - Load/Reach Chart - X500AJ
  76
  - Skyguard Operation (if Equipped)
    77
- Skyguard™ Sensor and Override Switch
  77
  - Location
    77
- Skyguard Function Table
  77
- Platform Removal/Installation
  78
- Battery Charging - Gas/Ac-Electric
  79
  - Battery Charging - Daily
    79
- 4.10 Battery Charging - Lithium-Ion Machine
  80
  - Charging the Battery Pack
    80
  - Charge Curve
    82
- 4.11 Shut down and Park
  83
- 4.12 Lifting and Tie down
  84
  - Lifting - Outrigger Lifting Rings
    84
  - Lifting - Fork Lift Pockets
    85
- Lifting Machine - Lifting Rings Location
  85
  - Loading and Unloading the Machine on Transport Vehicles Using Ramps
    86
  - Location
    86
- Lifting Machine - Fork Lift Pockets Location
  86
  - Tie down
    87
- 4.13 Machine Decals
  89
- Decal Installation - Standard - Left Side
  89
- Decal Installation - Standard - Right Side
  90
- X500AJ - Decal Installation - Standard
  91
- Decal Installation - Lithium-Ion - Left Side
  94
  - X500AJ - Decal Installation - Lithium
    96
Section 5 - Emergency Procedures

98
- General
  98
- Incident Notification
  98
- Emergency Operation
  98
- Ground Control Station - with Enable Lever
  102
  - Manual Descent with Engine Running but
    104
  - Engines Only)
    104
  - Manual Descent Without Engine and Electrical
    105
  - Power
    105
- Hand Pump Decal - on Top of Hydraulic Tank
  105
  - Machine
    106
    
    Outrigger/Track Movement Emergency
    107
- Ground Component Valves
  110
  - Using the Emergency Descent in the Case
    112
  - Machine Realignment Emergency Procedure
    113
Section 6 - General Specifications and Operator Maintenance

115
- Introduction
  115
- Operating Specifications
  116
  - Dimensional Data
    116
  - Chassis
    117
  - Capacities
    117
- Chassis Data
  117
  - Engine Data
    118
  - Lithium-Ion Specifications
    118
- Lithium Ion Specifications
  118
  - Machine Major Component Weights
    119
  - Performance
    119
  - Service/Maintenance
    120
- Lubrication and Maintenance Point
  120
  - Lubrication
    121
- Hydraulic Oil Specifications
  121
  - Hydraulic Oil Specifications
    122
- Component Maintenance Intervals
  124
- Component Maintenance Intervals - X500AJ - Lithium-Ion Machine
  125
  - Rubber Track Maintenance/Replacement
    128
  - Wear Pad Inspection
    131
  - Turntable Attach Bolts
    131
  - Gas/Ac-Electric
    132
- Electric Motor Maintenance
  133
  - Electric Motor
    133
- Platform/Remote Control Service Menu
  134
  - Service Button
    134
  - Menu Input
    135
  - Errors Menu
    146
  - Working Hours Menu
    146
  - Set-Up Menu
    146
  - Joystick Menu
    146
- Lithium-Ion Machine Only - Additional Maintainance Information
  147
  - Cleaning the Machine
    147
  - Maintenance
    147
  - Lithium Ion
    147
- Example of Lithium-Ion Battery Pack
  148
- Lithium-Ion Battery Pack - Handling in Dangerous Conditions
  156
- Procedure for Handling Hot Cells
  156
- Procedure for Handling Vented Cells
  157
- Procedure for Exploded Cells
  159
- Lithium Battery Fire
  160
Section 7 - Inspection and Repair Log

163

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