User Manuals: ITT 3196 i-FRAME Process Centrifugal Pump

Manuals and User Guides for ITT 3196 i-FRAME Process Centrifugal Pump. We have 1 ITT 3196 i-FRAME Process Centrifugal Pump manual available for free PDF download: Installation, Operation And Maintenance Manual

ITT 3196 i-FRAME Installation, Operation And Maintenance Manual (156 pages)

Brand: ITT | Category: Water Pump | Size: 13 MB

Table of Contents
3
Introduction and Safety
6
Introduction
6
Requesting Other Information
6
Safety
6
Safety Terminology and Symbols
7
Environmental Safety
8
User Safety
8
Ex-Approved Products
9
Product Approval Standards
10
Product Warranty
11
Transportation and Storage
12
Inspect the Delivery
12
Inspect the Package
12
Inspect the Unit
12
Transportation Guidelines
12
Pump Handling
12
Lifting Methods
12
Storage Guidelines
14
Pump Storage Requirements
14
Frostproofing
14
Product Description
15
General Description 3196
15
Part Description 3196
16
General Description I-ALERT ™ Condition Monitor
17
Nameplate Information
18
Installation
21
Preinstallation
21
Pump Location Guidelines
21
Foundation Requirements
22
Baseplate-Mounting Procedures
22
Prepare the Baseplate for Mounting
22
Install the Baseplate Using Shims or Wedges
23
Install the Baseplate Using Jackscrews
23
Install the Baseplate Using Spring Mounting
25
Install the Baseplate Using Stilt Mounting
26
Baseplate-Leveling Worksheet
28
Install the Pump, Driver, and Coupling
29
Pump-To-Driver Alignment
29
Alignment Checks
29
Permitted Indicator Values for Alignment Checks
30
Alignment Measurement Guidelines
30
Attach the Dial Indicators for Alignment
31
Pump-To-Driver Alignment Instructions
31
C-Face Adapter
34
Grout the Baseplate
35
Piping Checklists
36
General Piping Checklist
36
Suction-Piping Checklist
38
Discharge Piping Checklist
40
Commissioning, Startup, Operation, and Shutdown
42
Preparation for Startup
42
Remove the Coupling Guard
42
Check the Rotation
45
Impeller-Clearance Check
45
Impeller Clearances (3196 and HT 3196)
45
Impeller-Clearance Setting
46
Set the Impeller Clearance - Dial Indicator Method (All Except CV 3196)
46
Set the Impeller Clearance - Feeler Gauge Method (All Except CV 3196)
47
Couple the Pump and Driver
48
Install the Coupling Guard
48
Bearing Lubrication
52
Shaft-Sealing Options
54
Mechanical Seal Options
54
Connection of Sealing Liquid for Mechanical Seals
54
Packed Stuffing Box Option
54
Connection of Sealing Liquid for a Packed Stuffing Box
55
Dynamic-Seal Option
55
Set an Elastomeric Face Seal
56
Pump Priming
56
Prime the Pump with the Suction Supply above the Pump
56
Prime the Pump with the Suction Supply below the Pump
57
Other Methods of Priming the Pump
58
Start the Pump
58
Activate the I-ALERT ™ Condition Monitor
59
I-ALERT ™ Condition Monitor Routine Operation
60
Pump Operation Precautions
60
Shut down the Pump
61
Deactivate the I-ALERT ™ Condition Monitor
61
Reset the I-ALERT ™ Condition Monitor
61
Make the Final Alignment of the Pump and Driver
61
Maintenance
63
Maintenance Schedule
63
Bearing Maintenance
64
Lubricating-Oil Requirements
64
Regrease the Grease-Lubricated Bearings
65
Lubricate the Bearings after a Shutdown Period
66
Shaft Seal Maintenance
66
Mechanical-Seal Maintenance
66
Packed Stuffing-Box Maintenance
67
Dynamic-Seal Maintenance
67
Disassembly
68
Disassembly Precautions
68
Tools Required
68
Drain the Pump
69
Remove the Coupling
69
Remove the Back Pull-Out Assembly
69
Remove the Coupling Hub
72
Impeller Removal
72
Seal-Chamber Cover Removal
75
Remove the Seal-Chamber Cover (3196, CV 3196, HT 3196, LF 3196, 3796)
75
Remove the Stuffing-Box Cover (3196, CV 3196, HT 3196, LF 3196, 3796)
76
Remove the Dynamic Seal
77
Remove the Frame Adapter (Mti, Lti , XLT-I , I17)
77
Remove the Inboard Labyrinth Oil Seal
78
Power-End Disassembly
78
Disassemble the Bearing Frame
87
Guidelines for I-ALERT ™ Condition Monitor Disposal
87
Disassemble the C-Face Adapter
88
Pre-Assembly Inspections
88
Replacement Guidelines
88
Shaft and Sleeve Replacement Guidelines
90
Bearing-Frame Inspection
91
C-Face Adapter Inspection
91
Seal Chamber and Stuffing Box Cover Inspection
92
Bearings Inspection
94
Bearing-Housing Inspection
94
Bearing Fits and Tolerances
95
Reassembly
96
Assemble the Rotating Element and the Bearing Frame ( Sti and Mti )
96
Assemble the Rotating Element and the Bearing Frame ( Sti and Mti with Duplex Bearings)
99
Assemble the Rotating Element and the Bearing Frame ( Lti )
101
Assemble the Rotating Element and the Bearing Frame ( XLT-I and I17 )
104
Assemble the Rotating Element and the Bearing Frame ( XLT-I and I17 with Duplex Bearings)
107
Assemble the Frame
110
INPRO Labyrinth Oil Seal Description
114
Assemble the INPRO Labyrinth Oil Seal
114
Assemble the C-Face Adapter
115
Shaft Sealing
115
Install the Impeller
121
Attach the I-ALERT ™ Condition Monitor to the Pump
123
Post-Assembly Checks
124
Install the Back Pull-Out Assembly (Except HT 3196)
124
Assembly References
126
Spare Parts
128
Interchangeability Drawings
128
3196 Interchangeability
128
Lubrication Conversion
129
Frame Lubrication Conversion
129
Convert from Greased-For-Life or Regreaseable to Oil-Lubricated Bearings
130
Conversion from Flood-Oil to Pure-Oil Mist
131
Convert from Flood Oil to Regreaseable
131
Troubleshooting
132
Operation Troubleshooting
132
Alignment Troubleshooting
133
Assembly Troubleshooting
133
I-ALERT ™ Condition Monitor Troubleshooting
134
Parts Listings and Cross-Sectional Drawings
135
Parts List
135
Certification: CE or CE ATEX
146
Certificates of Conformance
146
Other Relevant Documentation or Manuals
152
For Additional Documentation
152
Local ITT Contacts
153
Regional Offices
153

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User Manuals: ITT 3196 i-FRAME Process Centrifugal Pump

ITT 3196 i-FRAME Installation, Operation And Maintenance Manual (156 pages)

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