Hypertherm XPR300 Manuals

Manuals and User Guides for Hypertherm XPR300. We have 6 Hypertherm XPR300 manuals available for free PDF download: Instruction Manual, Replacement Part Procedures, Preventive Maintenance Program, Installation Manual

Hypertherm XPR170, XPR300 - Torch Rebuild And Filter Replacement Kit Maintenance Guide

Brand: Hypertherm | Category: Welding System | Size: 2.35 MB

Hypertherm XPR300 Instruction Manual (402 pages)

Plasma

Brand: Hypertherm | Category: Welding System | Size: 22.49 MB

Hypertherm XPR300 Instruction Manual (438 pages)

Brand: Hypertherm | Category: Welding System | Size: 37.83 MB

Hypertherm XPR300 Replacement Part Procedures (162 pages)

Brand: Hypertherm | Category: Welding System | Size: 15.49 MB

Table of Contents
5
How to Use Push-To-Connect Fittings
12
Front Parts
13
- Replace the Magnetics Fans
  13
  - Remove the Magnetics Fans
    13
  - Install the Magnetics Fans
    14
Right-Side (Liquid-Cooling-Side) Parts
15
Left-Side (Control-Side) Parts
30
- Replace the Chopper
  30
  - Remove the Chopper
    30
  - Install the Chopper
    33
- Replace the Control-Side Fans
  34
  - Remove the Control-Side Fans
    34
  - Install the Control-Side Fans
    36
- Replace the 48 V Power Source
  37
  - Remove the 48 V Power Source
    37
  - Install the 48 V Power Source
    38
- Replace the 24 V Power Source
  40
- Replace the Control Transformer
  41
  - Remove the Control Transformer
    41
  - Install the Control Transformer
    42
- Replace the Power Distribution PCB
  43
- Replace the Control PCB
  44
- Replace the I/O PCB
  46
- Replace the Pilot Arc Relay
  47
- Replace Start Circuit Assembly
  48
Bottom-Compartment Parts
49
- Replace an Inductor
  49
  - Remove an Inductor
    49
  - Install an Inductor
    53
Rear-Compartment Parts
54
Plasma Power Supply Panels
59
2 Gas Connect Consoles

65
- How to Use Push-To-Connect Fittings
  66
- Replace the High-Frequency, High-Voltage Transformer
  67
- Replace the High-Frequency, High-Voltage PCB
  69
- Replace the Coil Assembly
  71
  - Remove the Coil Assembly
    71
  - Install the Coil Assembly
    73
- Replace the EMI Filter
  74
- Replace the Control PCB
  75
- Replace the 24 V Power Source
  76
- Replace the Air Filter Assembly
  77
- Replace a Pressure Transducer
  78
- Replace a Proportional Valve
  80
  - Remove a Proportional Valve
    80
  - Install a Proportional Valve
    81
- Replace a Regulator
  82
  - Remove a Regulator
    82
  - Install a Regulator
    84
  - How to Set the Regulators
    85
    
    Set the N Regulator
    85
    
    Set the Ar Regulator
    86
- Gas Connect Console Panels
  87
3 Torch Connect Console

89
- How to Use Push-To-Connect Fittings
  90
- Replace the Ohmic PCB
  91
- Replace the Ohmic Relay and Bracket
  93
  - Remove the Ohmic Relay and Bracket
    93
  - Install the Ohmic Relay and Bracket
    94
- Replace a Pressure Transducer
  95
- Replace a Solenoid Valve (V4-V10, V12)
  97
- Replace the Solenoid Valve (V11)
  99
  - Remove the Solenoid Valve (V11)
    99
  - Install the Solenoid Valve (V11)
    101
- Replace the Control PCB
  103
  - Remove the Control PCB
    103
  - Install the Control PCB
    104
- Replace a Proportional Valve
  106
  - Remove a Proportional Valve
    106
  - Install a Proportional Valve
    107
- Replace the Manifold Assembly
  108
  - Remove the Manifold Assembly
    108
  - Install the Manifold Assembly
    109
- Replace the Bottom Manifold Assembly
  111
  - Remove the Bottom Manifold Assembly
    111
  - Install the Bottom Manifold Assembly
    113
- Torch Connect Console Top Panel and Side Panels
  114
4 Torch

115
- Replace the Solenoid Valve
  116
5 Parts List

119

Hypertherm XPR300 Preventive Maintenance Program (41 pages)

Brand: Hypertherm | Category: Welding System | Size: 3.26 MB

Hypertherm XPR300 Preventive Maintenance Program (38 pages)

Brand: Hypertherm | Category: Industrial Equipment | Size: 3.22 MB

Table of Contents
9
Preventive Maintenance Program
11
Overview
11
Cleaning and Inspection Schedule
12
- Daily
  13
- Weekly
  17
- Monthly
  19
- Every 6 Months
  24
  - Replace the Coolant and Coolant Filter, and Clean and Examine the Pump Screen
    24
Component Replacement Schedule
28
- Cutting Area and Operation Effects
  31
  - External Cutting Area
    31
  - Incoming Air Supply Quality
    32
  - Metal Dust Inside the Plasma Power Supply Cabinet
    33
  - Consumable Use
    34
  - Cut-Cycle Time
    35
System Information
36
- System Voltage
  36
- Coolant Requirements
  36
Notes
37
Maintenance Log for XPR Cutting Systems
38

Hypertherm Categories

Welding System Cutter Flashlight Industrial Equipment Controller

More Hypertherm Manuals

Hypertherm XPR300 Manuals

Hypertherm XPR170, XPR300 - Torch Rebuild And Filter Replacement Kit Maintenance Guide

Table of Contents

Hypertherm XPR300 Instruction Manual (402 pages)

Table of Contents

List of Tables

Electromagnetic Compatibility (EMC

Warranty

1 Specifications

2 Qualifications and Requirements

3 Installation

4 Connect for Communication

5 Coolant Installation

6 Operation

7 Maintenance

8 Diagnostics and Troubleshooting

Hypertherm XPR300 Instruction Manual (438 pages)

Table of Contents

Table of Contents

List of Tables

Electromagnetic Compatibility (EMC

Warranty

Specifications

Qualifications and Requirements

Installation

Connect for Communication

Coolant Installation

Operation

Maintenance

Diagnostics and Troubleshooting

Hypertherm XPR300 Replacement Part Procedures (162 pages)

Table of Contents

2 Gas Connect Consoles

3 Torch Connect Console

4 Torch

5 Parts List

Hypertherm XPR300 Preventive Maintenance Program (41 pages)

Table of Contents

Hypertherm XPR300 Preventive Maintenance Program (38 pages)

Table of Contents

Related Products

Hypertherm Categories