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XPR460
Hypertherm XPR460 Manuals
Manuals and User Guides for Hypertherm XPR460. We have
2
Hypertherm XPR460 manuals available for free PDF download: Instruction Manual, Firmware Updates
Hypertherm XPR460 Instruction Manual (532 pages)
Brand:
Hypertherm
| Category:
Welding System
| Size: 24 MB
Table of Contents
For Your Records
2
Safety Information
5
Table of Contents
6
Electromagnetic Compatibility (EMC)
23
Warranty
25
Patent Indemnity
25
Limitation of Liability
25
National and Local Codes
26
Waterjet Product Warranty Coverage
26
Liability Cap
26
Specifications
27
XPR Terminology for Plasma Cutting
27
Plasma Cutting System Description and Components
28
Plasma Power Supply Description
28
Gas Connect Consoles Description
28
Torchconnect Console Description
29
Cooler Description
29
Torch Description
30
Plasma Power Supply Specifications
30
Ecodesign Requirements for CE Models
32
Gas Connect Console Specifications
33
Torchconnect Console Specifications
34
Cooler Specifications
35
Torch Specifications
36
Critical Raw Materials
37
Safety and EMC Symbols and Marks
38
IEC Symbols
40
Qualifications and Requirements
41
Document Requirements
41
Operator Qualifications
41
Qualifications of Service Personnel
43
System Electrical Requirements
44
Electrical Codes and Requirements
44
General Input Power Requirements
44
Line-Disconnect Switch Requirements
45
Circuit Breaker or Fuse Requirements
46
Main Power Cord Requirements
46
Input Power Requirements for CE Units
47
Remote On-Off Switch Requirements
47
Process-Gas Requirements for All Gas Connect Consoles
48
Plumbing Requirements for Supply Gases
50
Regulator Requirements for Supply Gases
53
Shield-Water Requirements (VWI and Optimix)
55
Plumbing and Hose Requirements for Shield Water
56
Additional Regulator Requirement for Shield Water When Pressure Is High
56
Remove Shield Water from the Gas Connect Console
56
Torque Specifications for Gas or Water Plumbing and Hose Connections
57
Coolant Requirements
57
Coolant Requirements for Operation between -10°C - 40°C (14°F - 104°F)
58
Coolant Requirements for Operation in Temperatures above 40°C (104°F)
59
Flow Requirements for Coolant
60
Purity Requirements for Coolant Water
60
Requirements to Put System Components in Position
61
Configuration with the Core Gas Connect Console
61
Configuration with the Coreplus Gas Connect Console
62
Configuration with VWI or Optimix Gas Consoles
63
Worksite Requirements for System Components
65
Length Requirements for Hoses, Cables, and Leads
66
Bend-Radius Requirements for Hoses, Cables, and Leads
66
Correct Sizes for Connectors on Hoses, Cables, and Leads
67
Distance Requirements between High-Frequency Cables and Control Cables
68
Distance Requirements for Ventilation and Access
68
Requirements for Ventilation
68
Requirements for Service and Maintenance Access
69
Distance Requirements for Communications
69
Wireless Compliance
69
Torch Mounting Bracket Requirements
70
Torch Lifter Requirements
70
CNC Requirements for Plasma Cutting Systems
70
Remote On-Off Switch
70
Adjustable Settings
71
Display Settings
71
Diagnostics and Troubleshooting
71
Recommended Grounding and Shielding
72
Types of Grounding
72
Grounding Practices
73
Example Grounding Diagram with a Plasma Cutting System
76
Installation
79
Before You Begin Installation
79
Installation Checklist
84
Configuration with Core Gas Connect Consoles
87
Configuration with Coreplus Gas Connect Consoles
89
Configuration with VWI or Optimix Gas Connect Consoles
90
Installation Steps
91
Put the System Components in Position
91
Put the Plasma Power Supply in Position
91
Lifting Equipment
92
Put the Cooler in Position
92
Put the Gas Connect Console in Position
93
Put the Torchconnect Console in Position
95
Ground the System Components
98
Remove External Panels from the System Components
101
Prepare the Hoses, Cables, and Leads
105
Connect the Plasma Power Supply
106
Connect the Cooler
111
Connect the Gas Connect Console
114
Connect the Gas Connect Console (Core, Coreplus) to the Torchconnect Console
118
Connect the Pilot-Arc and Coolant Assembly for Core or Coreplus
118
Connect the Power, CAN, and 3-Gas Assembly for Core
121
Connect the Power, CAN, and 4-Gas Assembly for Coreplus
122
Connect the Gas Connect Console (VWI, Optimix) to the Torchconnect Console
123
Connect the Pilot-Arc, Coolant, and Shield-Water Assembly for VWI or Optimix
123
Connect the Power, CAN, and 5-Gas Assembly for VWI or Optimix
126
Supply Gas Installation
127
Install Gas Regulators
132
Connect Supply Gases to Core or Coreplus
132
Connect the Supply Gases and Shield Water to VWI or Optimix
134
Install the Torch-Lead Assembly to the Torch Receptacle
136
Connect the Torch Lead to the Torchconnect Console
141
Remove the Torch and Consumable Parts
143
Install the Torch into the Torch Receptacle
145
Install the Torch in the Torch Mounting Bracket
147
Install the Consumables
149
Connect Electric Power to the Cutting System
151
Connect for Communication
153
Communication Methods for XPR Cutting Systems
153
Requirements for Ethercat
154
Connect to the Plasma Power Supply with Ethercat
155
Ethercat Cable Specifications
156
Requirements for Serial RS-422
156
Connect to the Plasma Power Supply with Serial RS-422
157
Pinouts for Serial RS-422 Interface Cables
160
Requirements for Discrete
160
Connect to the Plasma Power Supply with Discrete
162
Pinouts for the Discrete Interface Cables
164
Pinouts for the Discrete Cable for the Expansion PCB
165
Use the XPR Web Interface to Change the Arc Voltage Output Scale
166
Requirements for the XPR Web Interface
168
Web Interface Support Information
169
Use AP Mode to Connect
169
Use Network Mode to Connect
171
Select an Existing Wireless Network
173
Set up the Wireless Network Manually
175
Access the XPR Web Interface after Setup in Network Mode
178
Change the Limited AP Settings
180
Change the Network Settings
181
Reset the Wireless Module
183
Disable the Wireless Connection Temporarily
185
Disable the Wireless Connection Permanently
187
Web Interface Screen Information
188
Plasma Power Supply Screen
190
Gas System Screen
192
Text View
192
Diagram View
192
Log Screen
195
Operate Screen
195
Other Screen
196
Change the Device that Has Control
197
Use Ohmic Contact Sense
198
Example of Internal Ohmic Contact Sense
199
Example of External Ohmic Contact Sense
200
Install a Remote On-Off Switch
201
Examples of Output Circuits
202
Logic Interface, Active High
202
Logic Interface, Active Low
203
Relay Interface
203
This Circuit Voids the Warranty. Do Not Use
204
Examples of Input Circuits
205
Relay Interface
205
Optocoupler Interface
205
Amplified-Output Interface
206
Redundant Remote On-Off Example Interface
207
Install a Redundant Remote On-Off Switch
207
Coolant Installation
209
Overview of Cutting System Coolant
209
Fill the Cutting System with Coolant
209
Operation
215
CNC Controls and Display
215
Wireless Device Controls
216
Power-Indicator Leds
216
Sequence of Operation
217
Power-Up State (1)
217
Initial Checks State (2)
218
Gas Purge/Pump on State (3)
219
Wait for Start State (5)
221
Preflow/Charge DC State (7)
221
Ignite State (8)
222
Pilot Arc State (9)
224
Ramp-Up State (11)
226
Steady State (12)
227
Ramp-Down State (13)
228
End of Cycle State (14)
228
High-Voltage Relay Stages in the Ohmic Circuit
229
Automatic Purges
229
Gas-Change Purges for Optimix or VWI Cutting Systems
230
Process-Setup Purges for All Plasma Cutting Systems
230
Process Selection
231
Use Process Ids for Optimal Settings
231
Process ID Offsets / Overrides
232
Cut Charts
232
Process Core Thickness (PCT)
233
Process Categories
233
Torch Consumables
236
Example Configurations for Consumables
236
Ferrous (Mild Steel) Example Configurations
236
Mild Steel - 30 a - O
236
Mild Steel - 50 A, 80 A, 130 A, 170 A, 220 A, 300 A, and 460 a - O /Air
237
Non-Ferrous (Stainless Steel and Aluminum) Example Configurations
238
Non-Ferrous - 40 a - N and Air/Air
238
Non-Ferrous - 60 a - F5/N O, and Air/Air
238
N /N , N /H
239
Non-Ferrous - 80 a - F5/N 2 , N 2 /N 2 , N 2 /H 2 O, Air/Air
239
Non-Ferrous - 130 a - N
240
/N 2 , MIX/N 2 , N 2 /H 2 O
240
Non-Ferrous - 170 a - N , MIX/N O, Air/Air
241
Non-Ferrous - 300 a - N , MIX/N O
242
Recommendations for Maximum Consumable Life
243
Arc Response Technology
244
Automatic Torch Protection
244
Automatic Ramp-Down Error Protection
245
Maintenance
247
Plasma System Maintenance
247
Daily Inspections
248
Remove the Power from the Cutting System
249
Examine the Gas Regulators
250
Examine the Shield Water Regulator (if Applicable)
250
Examine the Connections and Fittings
251
Remove the Torch and Consumable Parts
252
Examine the Consumable Parts
254
Examine the Torch
256
Examine the Torch Receptacle
258
Examine the Torch Lead
259
Indicators of Emitter Wear
259
Measure the Pit Depth of an Electrode
261
Coolant Maintenance
262
Calculations for Total Coolant Volume Estimates
263
Total Estimated Volume in Liters
263
Total Estimated Volume in U.S. Gallons
263
Coolant Replacement and Its Significance
263
Remove Old Coolant from the System
264
Diagnostics and Troubleshooting
269
Safety Considerations
269
Initial Inspection Steps
273
Remove the Power from the Cutting System
274
Examine each PCB
274
Measure the Line Voltage between the Terminals Inside the Plasma Power Supply
276
PCB Names and Locations
277
Diagnostic Code Conventions
277
Diagnostic Codes
278
General Troubleshooting Procedures
293
Causes of Decreased Consumable Life
293
Cuts Are Started or Stopped off the Surface of the Workpiece
293
The Cut Settings Are Not Correct
294
The Cutting Material Is Magnetic
294
Cutting Faults that Can Occur Frequently
294
The Pilot Arc Starts but Does Not Transfer to the Workpiece
294
The Plasma Arc Does Not Cut Completely through the Workpiece, and There Is too Much Sparking on Top of the Workpiece
294
There Is Dross on the Bottom of the Cut
295
The Angle of the Cut Is Not Square
295
Do a Gas Leak Test
295
Coolant Flow Measurements
298
Use the CNC or XPR Web Interface to Measure Coolant Flow
298
Do a Container Test to Measure Coolant Flow
299
Do a Test for Continuity between the Nozzle and Workpiece
301
Safety Consideration for the XPR460
301
Corrective Action
302
Measure Resistance from Thermistors
307
Do an Ohmic-Contact Test
308
Troubleshooting Procedures for Diagnostic Codes
311
CAN Communication Troubleshooting for Gas Connect Consoles
311
Diagnostic Codes 500, 507, 508, 510, 602
311
Symptoms
311
Corrective Action
311
CAN Communication Troubleshooting for Mixing Modules in Optimix Consoles
313
Diagnostic Codes 501, 507, 508, 511
313
Symptoms
313
Corrective Action
314
CAN Communication Troubleshooting for Torchconnect Consoles
316
Diagnostic Codes 503, 507, 508, 513, 600
316
Symptoms
316
Corrective Action
316
CAN Communication Troubleshooting for Choppers
317
Diagnostic Codes 504 - 508, 514 - 516, 601, 604, 606
317
Symptoms
318
Corrective Action
318
Troubleshooting for an Ignition Timeout
320
Diagnostic Code 520
320
Symptoms
320
Corrective Action
320
Troubleshooting for a Pilot Arc Timeout
321
Diagnostic Code 521
321
Symptoms
321
Corrective Action
321
Verification
321
Troubleshooting for Gas Flow Process Timeouts
322
Diagnostic Codes 522 - 525
322
Symptoms
322
Corrective Action
322
Troubleshooting for Low Inlet Gas Pressure
322
Diagnostic Codes 530, 531, 533
322
Symptoms
323
Corrective Action
323
Verification
323
Troubleshooting for Low Shield Water Pressure
323
Diagnostic Code 532
323
Symptoms
324
Corrective Action
324
Troubleshooting for Low Shield Gas Pressure
324
Diagnostic Code 534
324
Symptoms
325
Corrective Action
325
Troubleshooting for Low Coolant Flow
326
Diagnostic Codes 540, 541, 542
326
Symptoms
326
Corrective Action
326
Troubleshooting for High Coolant Flow
328
Diagnostic Codes 543, 544
328
Symptoms
328
Corrective Action
328
Troubleshooting for Low Current
329
Diagnostic Codes 550, 552 - 554
329
Symptoms
329
Corrective Action
329
Troubleshooting for High Current
330
Diagnostic Codes 555, 556, 557
330
Symptoms
330
Corrective Action
331
Troubleshooting for Over-Temperature Faults for Choppers and Coolant
331
Diagnostic Codes 560 - 562, 587
331
Symptoms
332
Corrective Action
332
Ohmic Resistance Values for Thermistors
334
Troubleshooting for Start Switch Faults
335
Diagnostic Codes 570, 571, 574 - 577
335
Symptoms
336
Corrective Action
336
Troubleshooting for Over-Temperature Faults for Inductors and Transformers
337
Diagnostic Codes 580 - 586, 589, 793
337
Symptoms
338
Corrective Action
338
Troubleshooting for a Fan Timeout
340
Diagnostic Code 588
340
Symptoms
341
Corrective Action
341
Troubleshooting for Consumable Part Failure or no Chopper Current
341
Diagnostic Codes 610 - 615 and 626 - 628
341
Corrective Action
342
Troubleshooting for a Ramp-Down Error
342
Diagnostic Code 620
342
Symptoms
342
Corrective Action
343
Troubleshooting for High DC Bus Voltage
343
Diagnostic Code 621
343
Symptoms
343
Troubleshooting for Low DC Bus Voltage
343
Diagnostic Code 622
343
Symptoms
344
Corrective Action
344
Troubleshooting for Idle Choppers with Current
345
Diagnostic Codes 623, 624, 625
345
Symptoms
345
Corrective Action
345
Troubleshooting for Current Sensor Faults
345
Diagnostic Code 631
345
Corrective Action
346
Troubleshooting for Arc Timeouts During the Ignite State
346
Diagnostic Code 654
346
Symptoms
346
Troubleshooting for Current in Chopper During Preflow
346
Diagnostic Code 655
346
Symptoms
347
Corrective Action
347
Troubleshooting for a Console Reset Message
347
Diagnostic Code 691
347
Troubleshooting for Low Inlet Pressure for Hydrogen, Argon, or Nitrogen
348
Diagnostic Codes 695 - 697
348
Symptoms
348
Corrective Action
348
Permitted Inlet Pressures to Gas Connect Consoles
349
Troubleshooting for Low Inlet Pressure for F5 Gas
349
Diagnostic Code 700
349
Symptoms
350
Corrective Action
350
Troubleshooting for Low Inlet Pressure for Water
350
Diagnostic Code 701
350
Symptoms
351
Corrective Action
351
Troubleshooting for Shield Gas Inlet Pressure in the Torchconnect Console
352
Diagnostic Codes 702 - 705
352
Symptoms
352
Corrective Action
353
Permitted Inlet Pressures to the Torchconnect Console
353
Troubleshooting for Process-Gas Inlet Pressure Faults in the Torchconnect Console for Optimix Systems
354
Diagnostic Codes 702, 705, 769, and 770
354
Symptoms
354
Corrective Action to Adjust the N 2 Regulator
354
Corrective Action to Adjust the Ar Regulator
356
Troubleshooting for Pressure Transducer Faults
356
Diagnostic Codes 706 - 715
356
Symptoms
357
Corrective Action
357
Troubleshooting for Invalid Processes
358
Diagnostic Code 716
358
Symptoms
358
1: Invalid ID
358
2: Invalid User
358
3: Invalid User Source
359
4: Invalid Process
359
5: Not Allowed or System Not Ready
359
6: Not Supported
360
Troubleshooting Flowchart for Diagnostic Code 716
360
Troubleshooting for Duty Cycle Limit on Proportional Valve Supply Voltage
364
Diagnostic Code 719
364
Symptoms
364
Corrective Action
364
Troubleshooting for Pressure out Is Greater than Pressure in
364
Diagnostic Code 720
364
Symptoms
365
Corrective Action
365
Troubleshooting for Gas Mixture Faults
365
Diagnostic Codes 721 - 723, 726
365
Corrective Action
366
Troubleshooting for Gas Mixture Communication Errors
366
Diagnostic Codes 724, 725, 742, 743
366
Symptoms
366
Troubleshooting for Solenoid Valve V1 in the Torchconnect Console
367
Diagnostic Code 730
367
Symptoms
367
Corrective Action
367
Troubleshooting for Solenoid Valves V4 - V12 in the Torchconnect Console
367
Diagnostic Codes 733 - 741
367
Symptoms
368
Corrective Action
368
Fan Diagnostic Codes Diagram
368
Troubleshooting for Low Fan Speeds - MAGFAN
371
Diagnostic Codes 744 - 746
371
Symptoms
371
Corrective Action
371
Troubleshooting for Low Fan Speeds - HXFAN
371
Diagnostic Codes 748 and 749
371
Symptoms
372
Corrective Action
372
Troubleshooting for Low Fan Speeds - CAB FAN 1
372
Diagnostic Codes 747 and 750
372
Symptoms
373
Corrective Action
373
Troubleshooting for Phase Errors in Choppers
373
Diagnostic Codes 752, 753, 754
373
Corrective Action
374
Troubleshooting for a Main Contactor Fault
374
Diagnostic Code 764
374
Symptoms
374
Troubleshooting for an Inrush Contactor Fault
375
Diagnostic Code 765
375
Symptoms
375
Corrective Action
375
Troubleshooting for a Pump-Enable Fault or Remote-Relay Fault
375
Diagnostic Codes 766, 767
375
Corrective Action
376
Troubleshooting for Gas Inlet Pressure Faults
376
Diagnostic Codes 768 - 771
376
Symptoms
376
Corrective Action
377
Troubleshooting for a Pilot Relay Fault
377
Diagnostic Code 777
377
Symptoms
377
Safety Consideration for the XPR460
378
Corrective Action
378
Troubleshooting for High or Low Chopper Voltage
379
Diagnostic Codes 779, 780, 781
379
Symptoms
379
Corrective Action
379
Troubleshooting for High Voltage on the 24 V Power Supply
379
Diagnostic Code 784
379
Symptoms
380
Corrective Action
380
PCB Information
381
Plasma Power Supply Power Distribution PCB (141577) Diagram
381
Plasma Power Supply Control PCB (141545) Diagram
382
DIP Switch Positions
383
Plasma Power Supply Chopper PCB (141319) Diagram
385
Plasma Power Supply Start Circuit PCB (141360) Diagram
386
Plasma Power Supply I/O PCB (10085206) Diagram
386
Fan Power Distribution PCB (141384) Diagram
386
Gas Connect Console Control PCB (141375) Diagram
387
Gas Connect Console High Frequency PCB (141563) Diagram
388
Torch Connect Console Ohmic PCB (141368) Diagram
389
Torch Connect Console Control PCB (141334) Diagram
389
Cooler Control PCB (141524) Diagram
390
Cooler Power Distribution PCB (141573) Diagram
391
Parts List
393
Plasma Power Supply Parts
393
Outer Panel Parts
394
Fans
395
Coolant Adapters and Manifold in the Rear Compartment
395
Coolant Adapters and Manifolds in Plasma Power Supply
396
Transformers and Inductors
396
Control Parts - 1
397
Control Parts - 2
398
Wire Harness and CAN Cables in the Plasma Power Supply
398
Rear Compartment of the Plasma Power Supply
399
Cooler Parts
399
Cooler Outer Parts
400
Cooler Interior Parts - View 1
400
Cooler Interior Parts - View 2
401
Cooler Interior Parts - View 3
402
Cooler Interior Parts - View 4
403
Gas Connect Console Parts
404
Gas Connect Console High-Voltage Side Parts
405
Gas Connect Console Manifold Side Parts
406
Core Gas Connect Console Manifolds and Adapters
407
Coreplus Gas Connect Console Manifolds and Adapters
408
VWI Gas Connect Console Input and Output Manifolds and Adapters
409
Optimix Gas Connect Console Input and Output Manifolds and Adapters
411
VWI and Optimix Gas Connect Console Mixer, Resonators, Transducers, and Valves
412
Gas Connect Console Wire Harness, Hose Kit, and CAN Cables
413
Torchconnect Console Parts
414
Torchconnect Console Easyconnect Side
415
Torchconnect Console - Top
415
Torchconnect Console Manifold Side - View 1
416
Torchconnect Console Manifold Side - View 2
417
Torchconnect Console Front Adapters and Valves
418
Torch Assembly
419
Torch Bracket
419
Consumable Starter Kits
420
Mild Steel Consumable Starter Kit (10083904)
420
Mild Steel Consumable Starter Kit with Torch (10083905)
421
Other Consumable and Torch Parts
422
Cable, Hose, and Lead Parts
423
Pilot-Arc Cables with Strain Relief
423
Negative Cables with Strain Relief
423
Power Cable, 120 VAC
424
Power Cables, 220 VAC
424
Coolant-Hose Assemblies (Cooler to Gas Connect Console)
425
Coolant-Hose Assemblies (Cooler to Plasma Power Supply)
425
CAN Cables
425
Pilot-Arc and Coolant Assemblies (Core, Coreplus)
426
Power, CAN, and 3-Gas Assemblies (Core)
426
Power, CAN, and 4-Gas Assemblies (Coreplus)
427
Pilot-Arc, Coolant, and Shield-Water Assemblies (VWI, Optimix)
427
Power, CAN, and 5-Gas Assemblies (VWI, Optimix)
427
Ethercat CNC Interface Cables
428
Discrete CNC Interface Cables
429
Discrete Cables for the Expansion PCB
429
Serial CNC Interface Cables
430
Work Cables
431
Torch Leads
431
Bevel Torch Leads
432
Oxygen Hoses (Blue)
432
Nitrogen or Argon Hoses (Black)
432
Air Hoses (Black)
433
Hydrogen or Nitrogen-Hydrogen (F5) Hoses (Red)
433
Water (Optional Shield Fluid) Hoses (Blue)
434
Preventive Maintenance Kits
434
Tools
435
Recommended Spare Parts
435
Plasma Power Supply - Recommended Spare Parts
435
Cooler - Recommended Spare Parts
436
Gas Connect Consoles - Recommended Spare Parts
436
Torchconnect Console - Recommended Spare Parts
437
Torch - Recommended Spare Parts
437
Descriptions of Warning Label Icons
437
Wiring Diagrams
439
Wiring Diagram Conventions
439
Wiring Diagram Symbols
439
Torch Symbols
441
Valve States During Operation
441
Valve States by Process ID
442
Overview (Sheet 1 of 25)
456
Plasma Power Supply 1 (Sheet 2 of 25)
459
Plasma Power Supply 2 (Sheet 3 of 25)
462
Plasma Power Supply 3 (Sheet 4 of 25)
465
Plasma Power Supply 4 (Sheet 5 of 25)
468
Plasma Power Supply 5 (Sheet 6 of 25)
471
Plasma Power Supply 6 (Sheet 7 of 25)
474
Plasma Power Supply 7 (Sheet 8 of 25)
477
Gas Connect Console 1 (Sheet 9 of 25)
480
Gas Connect Console 2 (Sheet 10 of 25)
483
Torchconnect Console (Sheet 11 of 25)
486
Cooler (Sheet 12 of 25)
489
Coolant System 1 (Sheet 13 of 25)
492
Coolant System 2 (Sheet 14 of 25)
495
Gas System 1 Core (Sheet 15 of 25)
498
Gas System 2 Coreplus (Sheet 16 of 25)
501
Gas System 3 VWI (Sheet 17 of 25)
504
Gas System 4 Optimix (Sheet 18 of 25)
507
Ethercat Multi-Drop (Multi-System) Interface (Sheet 19 of 25)
510
Serial RS-422 and Discrete Multi-Drop (Multi-System) Interface (Sheet 20 of 25)
513
Discrete Multi-Drop (Multi-System) Interface (Sheet 21 of 25)
516
Ethercat Connection to EDGE Connect (Sheet 22 of 25)
519
Discrete and Serial RS-422 CNC Connections (Sheet 23 of 25)
522
Discrete CNC Connections (Sheet 24 of 25)
525
Wireless Subsystem Block Diagram (Sheet 25 of 25)
528
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Hypertherm XPR460 Firmware Updates (44 pages)
Brand:
Hypertherm
| Category:
Welding System
| Size: 3 MB
Table of Contents
Table of Contents
5
Introduction
7
How to Know if You Need to Update the XPR460 PCB Firmware
8
Decide Which Method to Use to Update the XPR460 PCB Firmware
10
Use the XPR Web Interface to Update the XPR Firmware
11
Tools and Materials Needed
12
Step 1 - Download the Firmware-Update Files
13
Step 2 - Prepare the Plasma Power Supply
13
Step 3 - Connect to the Cutting System with the XPR Web Interface
13
Step 4 - Update the Firmware
15
Step 5 - Make Sure that the Firmware Updated Correctly
17
Use a USB Memory Stick to Update the XPR Firmware
19
Tools and Materials Needed
20
Step 1 - Prepare the USB Memory Stick
20
Step 2 - Prepare the Plasma Power Supply
21
Step 3 - Connect the USB Memory Stick to the Main Control PCB
21
Step 4 - Update the Firmware
22
Step 5 - Remove the USB Memory Stick from the Main Control PCB
23
Step 6 - Make Sure that the Firmware Updated Correctly
23
Troubleshooting
25
Introduction
25
Troubleshoot XPR Web Interface Update Problems
26
Check the Log File for Errors
27
Update Individual Control Pcbs with a USB Memory Stick
28
Step 1 - Prepare the USB Memory Stick
28
Step 3 - Prepare the Component that You Want to Update
28
Step 4 - Update the Firmware
31
Step 5 - Make Sure that the Update Completed Correctly
32
Re-Install the Previous Version of the Firmware
33
Troubleshoot Wireless Connection Problems
35
Fix XPR460 XPR Web Interface Connection Problems
36
Restart the Cutting System
36
Reset the XPR460 Plasma Power Supply Wireless Module
37
Fix Windows Wireless Connection Problems
39
Troubleshoot USB Update Problems
43
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