Hypertherm POWERMAX 800 Manuals

Manuals and User Guides for Hypertherm POWERMAX 800. We have 2 Hypertherm POWERMAX 800 manuals available for free PDF download: Service Manual, Operator's Manual

Hypertherm POWERMAX 800 Service Manual (94 pages)

Brand: Hypertherm | Category: Welding System | Size: 3 MB

T Cable of

6
- Patent Indemnity
  5
- Table of Contents
  6
- Section 1 Safety
  8
- Safety
  
  9
  - Eye Protection
    9
  - Skin Protection
    9
  - Toxic Fume Prevention
    9
  - Fire Prevention
    9
  - Electric Shock Prevention
    9
  - Explosion Prevention
    10
  - Grounding
    11
  - Safety Reminders
    11
  - Electronic Health Support Equipment
    11
- Section 1A Sécurité
  
  12
  - Consignes de Sécurité
    12
    
    Prévention des Chocs Électriques
    13
    
    Mise à la Masse et à la Terre
    14
Section 2 Description & Specifications

16
Section 3 Maintenance

22
- Maintenance
  
  22
  - Section 3 Maintenance
    22
  - Introduction
    23
  - Routine Maintenance
    23
- Figure 3-1 Filter Assembly
  
  23
  - Bowl Draining/Filter Element Cleaning
    23
- Figure 3-2 Air Filter Removal
  
  24
  - Cooling Air Filter Removal, Cleaning and Replacement
    24
  - Theory of Operation
    25
- Figure 3-3 Inverter Links
  
  25
  - Sequence of Operation
    26
  - Troubleshooting
    27
    
    Sequence of Operation
    27
    
    Test Equipment
    27
    
    Troubleshooting Procedures
    27
    
    Visual Inspection - External
    27
    
    Visual Inspection - Internal
    28
    
    Initial Resistance Checks
    29
    
    Corrective Maintenance Checks
    37
  - Power Board
    46
- Figure 3-5 Back Side of Power Board - Test Points
  
  47
  - Control Board
    48
    
    Control Board Leds
    48
- Figure 3-6 Control Board Test Points
  
  49
  - Control Board Test Points
    49
  - Torch Check
    50
    
    Cap Sensor Circuit Check
    50
    
    Start Circuit Check
    51
- Figure 3-7 PAC121TS Torch Main Body Removal
  
  52
  - Torch Main Body Removal and Replacement
    52
- Figure 3-8 PAC121TS Torch Switch Removal
  
  53
- Figure 3-10 Quick Disconnect O-Ring Removal and Replacement
  
  56
  - Quick Disconnect O-Ring Removal and Replacement
    56
Section 4 Parts List

57
- Parts List
  
  57
  - Section 4 Parts List
    57
  - Power Supply - 208/240/480V
    58
    
    200/230/400V
    58
    
    Front
    58
- Figure 4-1 Powermax800 - Front
  
  59
  - Top and Right Side
    60
- Figure 4-2 Powermax800 - Top and Right Side
  
  61
  - Power Supply - 208/240/480V 200/230/400V
    61
  - Bottom and Left Side
    62
- Figure 4-3 Powermax800 - Bottom and Left Side
  
  63
  - Rear
    64
- Figure 4-4 Powermax800 - Rear
  
  65
- Figure 4-5 PAC121TS Torch Assembly and Leads
  
  66
  - PAC121TS Torch Assembly
    66
  - PAC121MS Torch Assembly
    67
  - Consumable Parts
    68
- Figure 4-7 Consumable Parts
  
  68
Section 5 Parts List - CE

71
- Parts List - Ce
  
  71
  - Section 5 Parts List - Ce
    71
  - Power Supply - 400V CE
    72
    
    Front
    72
- Figure 5-1 Powermax800 CE - Front
  
  73
  - Top and Right Side
    74
- Figure 5-2 Powermax800 CE - Top and Right Side
  
  75
  - Bottom and Left Side
    76
- Figure 5-3 Powermax800 CE - Bottom and Left Side
  
  77
  - Rear
    78
- Figure 5-4 Powermax800 CE - Rear
  
  79
- Figure 5-5 PAC121TS Torch Assembly and Leads
  
  80
  - PAC121TS Torch Assembly
    80
  - Consumable Parts - CE
    82
- Figure 5-7 Consumable Parts - CE
  
  82
- Wiring Diagrams
  
  85
- Service Manual
  
  85
- Figure A-1 Aeration Manifold
  
  93

Hypertherm POWERMAX 800 Operator's Manual (69 pages)

Brand: Hypertherm | Category: Cutter | Size: 1 MB

Operator Manual

6
- Electromagnetic Compatibility
  
  4
- Warranty
  
  5
  - Table of Contents
    6
- Table of Contents
  
  8
- Section 1 SAFETY
  
  9
  - Eye Protection
    10
  - Skin Protection
    10
  - Toxic Fume Protection
    10
  - Fire Prevention
    10
  - Electric Shock Prevention
    10
  - Explosion Prevention
    11
  - Noise Protection
    12
  - Grounding
    12
  - Safety Reminders
    12
  - Electronic Health Support Equipment
    12
- Section 1A Sécurité
  
  13
  - Consignes de Sécurité
    13
    
    Prévention des Explosions
    13
    
    Mise à la Masse et à la Terre
    15
Section 2 Description & Specifications

17
- Description & Specifications
  
  17
  - Section 2 Description & Specifications
    17
  - Introduction
    18
- Appendix A Changing Fuses
  
  18
- Appendix B Standards Index
  
  18
- Appendix C Aeration Manifold
  
  18
- Figure 2-1 Powermax800 Hand Plasma Cutting System
  
  18
  - Specifications
    19
- Figure 2-2 Powermax800 Power Supply with Dimensions
  
  19
  - Power Supply
    19
  - PAC121 50A Torches
    20
- Figure 2-3 PAC121TS Torch with Dimensions
  
  20
- Figure 2-4 PAC121MS Torch with Dimensions
  
  20
  - PAC121TS Hand Torch Assembly
    20
    
    PAC121MS Machine Torch Assembly
    20
    
    Smark
    21
  - IEC Symbols Used
    22
Section 3 Setup

23
- Setup
  
  23
  - Section 3 Setup
    23
  - Upon Receipt
    24
  - Claims
    24
  - Hoisting Requirements
    25
- Figure 3-1 Powermax800 Power Supply Hoisting Setup
  
  25
  - 208/240/480 Voltage Configurations
    26
- Figure 3-5 480V Configuration
  
  26
  - 200/230/400 Voltage Configurations
    27
- Figure 3-2 Rear Panel
  
  26
- Figure 3-3 208V Configuration
  
  26
- Figure 3-4 240V Configuration
  
  26
- Figure 3-6 200V Configuration
  
  27
- Figure 3-7 230V Configuration
  
  27
- Figure 3-8 400V Configuration
  
  27
Section 4 Operation

37
- Operation
  
  37
- Figure 4-5A Consumables
  
  43
  - Cutting
    44
    
    Figure 4-6 Starting a Cut
    44
    
    Figure 4-7 Cutting a Circle
    45
    
    Figure 4-9 Piercing
    46
  - Piercing
    46
  - Figure 4-10 Gouging
    47
  - Gouging
    47
  - Cut Chart - 50A Standard Consumables
    48
  - Cut Chart - 40A Consumables
    49
  - Common Cutting Faults
    50
Section 5 Maintenance/Parts

51
- Maintenance/Parts
  51

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Hypertherm POWERMAX 800 Manuals

Hypertherm POWERMAX 800 Service Manual (94 pages)

Table of Contents

T Cable of

Safety

Section 1A Sécurité

Section 2 Description & Specifications

Description & Specifications

Appendix A Aeration Manifold for Cutting Aluminum

Appendix B Standards Index

Figure 2-1 Powermax800 Hand Plasma Cutting System

Figure 2-2 Powermax800 Power Supply with Dimensions

Figure 2-3 PAC121TS Torch with Dimensions

Figure 2-4 PAC121MS Torch with Dimensions

Section 3 Maintenance

Maintenance

Figure 3-1 Filter Assembly

Figure 3-2 Air Filter Removal

Figure 3-3 Inverter Links

Figure 3-5 Back Side of Power Board - Test Points

Figure 3-6 Control Board Test Points

Figure 3-7 PAC121TS Torch Main Body Removal

Figure 3-8 PAC121TS Torch Switch Removal

Figure 3-10 Quick Disconnect O-Ring Removal and Replacement

Section 4 Parts List

Parts List

Figure 4-1 Powermax800 - Front

Figure 4-2 Powermax800 - Top and Right Side

Figure 4-3 Powermax800 - Bottom and Left Side

Figure 4-4 Powermax800 - Rear

Figure 4-5 PAC121TS Torch Assembly and Leads

Figure 4-7 Consumable Parts

Section 5 Parts List - CE

Parts List - Ce

Figure 5-1 Powermax800 CE - Front

Figure 5-2 Powermax800 CE - Top and Right Side

Figure 5-3 Powermax800 CE - Bottom and Left Side

Figure 5-4 Powermax800 CE - Rear

Figure 5-5 PAC121TS Torch Assembly and Leads

Figure 5-7 Consumable Parts - CE

Wiring Diagrams

Service Manual

Figure A-1 Aeration Manifold

Hypertherm POWERMAX 800 Operator's Manual (69 pages)

Table of Contents

Operator Manual

Electromagnetic Compatibility

Warranty

Table of Contents

Section 1 SAFETY

Section 1A Sécurité

Section 2 Description & Specifications

Description & Specifications

Appendix A Changing Fuses

Appendix B Standards Index

Appendix C Aeration Manifold

Figure 2-1 Powermax800 Hand Plasma Cutting System

Figure 2-2 Powermax800 Power Supply with Dimensions

Figure 2-3 PAC121TS Torch with Dimensions

Figure 2-4 PAC121MS Torch with Dimensions

Section 3 Setup

Setup

Figure 3-1 Powermax800 Power Supply Hoisting Setup

Figure 3-5 480V Configuration

Figure 3-2 Rear Panel

Figure 3-3 208V Configuration

Figure 3-4 240V Configuration

Figure 3-6 200V Configuration

Figure 3-7 230V Configuration

Figure 3-8 400V Configuration

Section 4 Operation

Operation

Figure 4-5A Consumables

Section 5 Maintenance/Parts

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