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Weil-McLain Series 4 Manuals
Manuals and User Guides for Weil-McLain Series 4. We have
5
Weil-McLain Series 4 manuals available for free PDF download: Manual, User's Information Manual
Weil-McLain Series 4 Manual (72 pages)
Steam Boiler
Brand:
Weil-McLain
| Category:
Boiler
| Size: 9.03 MB
Table of Contents
Table of Contents
2
Tools
4
Abbreviations
4
Section 1 - Safety
5
Safety Signals
5
Please Read before Proceeding
5
Servicing a Boiler
5
Boiler Operation
6
Boiler Water
6
Commonwealth of Massachusetts
6
Freeze Protection Fluids
6
Damage from Water Contact
6
Frozen Water Damage
6
Section 2 - Installation
7
Installation Compliance Requirements
7
Checks before Boiler Installation
7
Flooring and Foundation
8
Garage Installation
8
Air Openings
8
Clearances
9
Prepare the Boiler
10
Removing a Packaged Boiler from the Crate
10
Removing a Preassembled Block from the Crate
11
Boiler Assembly
12
Assembling the Block
12
Boiler Connections for Pressure Testing
16
Perform Hydrostatic Pressure Test
16
Connect Steam Boiler Piping
18
Steam Boiler Piping Guidelines
19
Burner Mounting Plate Installation
22
Front Observation Plate Installation
22
Cleanout and Inspection Tappings
22
Jacket Installation Guidelines
22
Jacket Parts Removal and Inspection
22
Preparing Jacket Panels for Use
23
Installing Front and Rear Jacket Panels
24
Install Side Panel Brackets and Splice Channels
24
Installing Side and Top Jacket Panels
24
Installing Front Cleanout Doors
26
Installing Front Cleanout Plates
26
Installing the Flue Collar
27
Installing the Back Access Door
27
Tankless Heaters
28
Hot Water Precautions
28
Piping Tankless Heaters
28
Steam Boiler Controls
29
Installing the Controls
29
Baffle Assembly and Installation
32
Boiler Baffle System
32
Installing the 2Nd Flue-Way Baffles
33
Assembling the 3Rd Flue-Way Baffles
35
Installing the 3Rd Flue-Way Baffles
37
Commonwealth of Massachusetts Installations
38
Venting and Combustion Air - General
39
Code Compliance
39
Combustion Air Contamination
39
Dual Fuel Venting Requirements
39
Venting and Combustion Air Options
40
Test Procedure for Existing Vent System
40
Room Air Openings
41
Combustion Air Provision
41
Sizing Combustion Air Openings
41
Special Considerations
41
Breeching and Venting
43
General Venting Information
43
Construct Metal Breeching
43
Gas Venting Requirements - General
44
General Gas Venting Information
44
Engineered Vent System
44
Types of Gas Venting Systems
45
Oil Venting Requirements
46
Using a Chimney
46
Vent Piping Materials
46
General Oil Venting Information
47
Engineered Vent System
47
Oil Venting System
48
Install Burner and Fill the System
49
Burner Installation
49
Wire the Burner and Boiler Controls
49
Fill the Steam Boiler
49
Fuel Piping
50
Gas Piping
50
Fuel Oil Piping
50
Final Adjustments
51
Adjust the Burner and Damper Assembly
51
Skim Steam Boilers
52
Check the Boiler for Gas-Tight Seal
52
Section 3 - Maintenance
53
Maintenance - General
53
Handling Ceramic Fiber Materials
53
Perform Startup and Checkout
53
Annual Inspection
54
General Inspection Information
54
Inspect the Boiler Area
54
Inspect All Piping for Leaks
54
Inspect the Boiler Interior
54
Check Air Openings
54
Boiler Service and Maintenance
55
Service and Maintenance Schedules
55
Cleaning Heating Surfaces and Flue-Ways
56
Cleaning the Water Side of the Boiler
56
Cleaning Float-Type Low Water Cut-Offs
56
Cleaning the Gauge Glass
57
Checking the Relief Valve
57
Troubleshooting - Priming or Foaming
57
Seasonal Boiler Shutdown
58
Long-Term Boiler Shutdown
58
Section 4 - Parts
59
Miscellaneous Parts
59
Ordering
59
Replacement Parts
60
Dimensions
66
Section 5 - Service Information
69
Ratings
69
Maintenance Log
70
Installation and Service Certificate
71
Notes
71
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Weil-McLain Series 4 Manual (140 pages)
Gas-fired water boilers
Brand:
Weil-McLain
| Category:
Boiler
| Size: 17.34 MB
Table of Contents
Table of Contents
2
Hazard Defi Nitions & Ultra At-A-Glance
2
Please Read before Proceeding
4
Prepare Boiler Location
5
Prepare Boiler
7
Install Water Piping
9
Using with Weil-Mclain AQUA PLUS Water Heaters
14
Venting/Air Piping - General
16
Sidewall Vent/Air Termination: Separate Pipes
20
Direct Vent
25
Install Condensate Line
27
Gas Piping
29
Field Wiring - Basic System
30
U-Control Operation and Setup
32
Startup - Fi Ll the System
35
Startup - Fi Nal Checks
37
Check-Out/Startup Verifi Cation
42
The Gas-Fi Red Water Boiler, Featuring Flexibility
44
Prepare Boiler - Convert for Propane
48
Placing Boiler - Wall-Mounting Option
50
Install Water Piping - Advanced
52
Direct-Connected DHW Piping
56
Multiple Boiler Installations
58
Venting/Air Piping - Massachusetts Installations
65
Vent/Air Piping - Options
66
Sidewall Vent/Air Termination: Weil-Mclain Cap
67
Sidewall Vent/Air Termination: 3" or 4" Concentric
72
Vertical Vent/Air Termination: 3" or 4" Concentric
75
Concentric Vent/Air Termination Assembly
78
DIRECT VENT: Vertical Vent / Sidewall Air
79
Install Vent/Air Piping - Boiler to Termination
82
DIRECT EXHAUST Venting - General
83
DIRECT EXHAUST - Boiler Room Air Openings
84
DIRECT EXHAUST - Sidewall
86
DIRECT EXHAUST - Vertical
89
Install Vent - from Boiler to Termination
91
Gas Piping - Sizing Gas Lines
93
Field Wiring - Advanced
94
U-Control Operation and Setup - Advanced
99
Annual Startup and General Maintenance
108
Annual Startup
109
Troubleshooting
115
Maintenance
125
Replacement Parts
128
Dimensions
136
Ratings - Ultra Series 4 Boilers
137
Installation and Service Certifi Cate
140
Weil-McLain Series 4 Manual (140 pages)
Gas-Fired Water Boilers
Brand:
Weil-McLain
| Category:
Boiler
| Size: 17.43 MB
Table of Contents
Table of Contents
28
Figure 33
29
Figure 34
31
Boiler
32
Figure 35
32
Ultra-230
50
Ultra-299/310
54
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Weil-McLain Series 4 Manual (32 pages)
Gas-Fired Boilers, Control supplement – Universal control systems
Brand:
Weil-McLain
| Category:
Boiler
| Size: 5.74 MB
Table of Contents
Hazard Definitions and Note to the Installer
2
Table of Contents
3
Control Installation - EG-30 through EG-75 Water Boilers Without Tankless Heaters
4
Control Installation - EG-30 through EG-75 Water Boilers with Tankless Heaters
6
Control Installation - EG and PEG Steam Boilers with Probe-Type Low Water Cutoff
8
Control Installation - EG Steam Boilers with Float-Type Low Water Cutoff
10
Control Installation - EGH Water Boilers Without Tankless Heaters
12
Control Installation - EGH Water Boilers with Tankless Heaters
14
Control Installation - EGH Steam Boilers with Probe-Type Low Water Cut-Off
16
Control Installation - EGH Steam Boilers with Float-Type Low Water Cut-Off
18
Damper Installation
20
Checkout Procedure
21
Operating Instructions
22
Troubleshooting
27
Replacement Parts
32
Weil-McLain Series 4 User's Information Manual (12 pages)
Direct Vent Wall-Mounted Boilers
Brand:
Weil-McLain
| Category:
Boiler
| Size: 0.29 MB
Table of Contents
Table of Contents
2
Hazard Definitions
2
When Servicing Boiler
3
Boiler Operation
3
Boiler Water
3
Stop!! - Read before Proceeding - Important Safety Information
3
Boiler Maintenance
4
User Maintenance Procedures
5
Check Boiler Relief Valve
6
Check Automatic Air Vents
6
User Maintenance Procedures
8
Operating Instructions - Robertshaw 7200
9
To Turn off Gas to Appliance
10
Operating Instructions - Honeywell VR8205 and White-Rodgers 36E
10
Common Problems and Solutions
11
Warranty
12
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