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1
GUDEL FlexxPump4 N manual available for free PDF download: Operating Manual
GUDEL FlexxPump4 N Operating Manual (177 pages)
Brand:
GUDEL
| Category:
Lubrication systems
| Size: 5 MB
Table of Contents
Table of Contents
5
Tab. -1 Revision History
3
Table of Contents
5
General
13
Further Applicable Documentation
13
Purpose of the Document
14
Explanation of Symbols/Abbreviations
14
Tab. 1-1 Other Applicable Documentation
14
Tab. 1-2 Explanation of Symbols/Abbreviations
14
Safety
15
Manual
15
Warning Notes
15
Fig. 2 -1 Example: Warning Note Structure
15
Explanation of Warning Symbol
16
Safety
16
Tab. 2-1 Explanation of Warning Symbol
16
Danger Areas
17
Safety and Monitoring
17
Equipment
18
Personal Safety
18
Fig. 2 -2 PSA (Personal Safety Equipment)
19
Personnel
18
Personnel Qualifications
20
Fitters
21
Operating Companies
21
Technicians
21
Operators
22
Technicians
22
Disposal Specialists
23
Maintenance Technicians
23
Service Technicians
23
Product-Specific Hazards
24
Material Safety Data Sheets
24
(Msds)
24
Fig. 3 -1 Type Plate
26
Fig. 3 -2 Position of the Type Plate
27
Fig. 3 -3 Flexxpump4 N Dimensions and Connections
28
Tab. 3-1 Operating Voltage
29
Tab. 3-2 Temperature Ranges: Flexxpump
29
Tab. 3-3 Temperature Ranges: Splitter
30
Fig. 4 -1 Configuration of Flexxpump N Lubrication System
31
Fig. 4 -2 Detailed Configuration of the Flexxpump4 N
32
Display Elements
33
Fig. 4 -3 LCD
33
Led
34
Character Display
34
Tab. 4-1 LED Explanation
34
Submenu
35
Tab. 4-2 Character Display Explanation
35
Tab. 4-3 Explanation of Special Characters
35
Tab. 4-4 Explanation of INF Menu
35
Tab. 4-5 Explanation of SET Menu
36
Tab. 4-6 Explanation of RUN Menu
36
Tab. 4-7 Explanation of PRO Menu
36
Malfunctions
37
Tab. 4-8 Explanation of FIL Menu
37
Tab. 4-9 Explanation of Malfunctions
37
Control Elements
38
Fig. 4 -4 Magnetic Peg
38
Splitter
39
Y-Segment
39
Fig. 4 -5 Function: Splitter, 2-Fold
39
Fig. 4 -6 Function: Splitter, 3-Fold
39
Fig. 4 -7 Function: Y-Segment
39
Commissioning
41
Introduction
41
Safety
41
Personnel Qualifications
42
Storage
42
Transport
43
Installing
43
Prerequisites
43
Installing the Lubricant Pump
44
Fig. 5 -1 Installing the Lubricant Pump
44
Connect Hydraulics
45
Flexxpump4 N/B 3-Fold
45
Fig. 5 -2 Design Flexxpump4 N/B 3-Fold
45
6-Fold
46
Fig. 5 -3 Design Flexxpump4 N/B 6-Fold
46
Flexxpump4 N/B 9-Fold
47
Fig. 5 -4 Design Flexxpump4 N/B 9-Fold
47
Flexxpump4 N/B 10-Fold
48
Fig. 5 -5 Design Flexxpump4 N/B 10-Fold
48
Connecting Electrical Equipment
49
Connecting
49
Fig. 5 -6 Connect
49
Tab. 5-1 Connection Assignment in Draining Time Mode or Hour Mode
50
Tab. 5-2 Connection Assignment in Pulse Mode
50
Activation in Draining Time Mode or Hour Mode
51
Output Signals in Draining Time Mode or Hour
51
Mode
51
Activate in Pulse Mode
51
Tab. 5-3 Output Signals External Control Unit
51
Suggested Solution: Programming
52
Fig. 5 -7 Flow Diagram Programming Software
52
Input Signals and External Control
53
System
53
Tab. 5-4 External Control Unit Input Signals
53
Trigger Single Dose
55
Fig. 5 -8 Switching Time Diagram: Trigger Single Dose
55
Fill Lubricant Lines / Bleed
57
Flexxpump
57
Fig. 5 -9 Switching Time Diagram: Fill Lubricant Lines / Bleed Flexxpump
57
Reset the Error
59
Fig. 5 -10 Switching Time Diagram: Acknowledge Error
59
Output Signals and External Control
61
System
61
Tab. 5-5 Output Signals External Control Unit
61
Switching on and off
63
Fig. 5 -11 Switching Time Diagram: Switch on and Switch off
63
Empty
65
Fig. 5 -12 Switching Time Diagram: Empty
65
Tab. 5-6 Malfunctions / Troubleshooting
65
General Error
67
Fig. 5 -13 Switching Time Diagram: General Error
67
Tab. 5-7 Malfunctions / Troubleshooting
68
Initial Commissioning
69
Switch on Flexxpump
69
Fig. 5 -14 Switch on Flexxpump
69
Execute FIL Menu
70
Fig. 5 -15 Execute FIL Menu
70
Cancel FIL Menu
71
Checking the Lubrication
73
Tab. 5-8 Lubricant, Cleaning Agents: Pre-Lubricating Rails and Racks
75
Check Settings
77
Operation
78
General
78
Qualifications
78
Operating Mode
78
Recommendation
79
General Information
79
Basics
80
Quantity
80
Tab. 6-1 Average Lubricant Requirement Per Lubrication Point (U)
80
Tab. 6-2 Recommended Lubrication Quantity (Pt)
80
Calculation Formulas
81
Tab. 6-3 Calculation Formulas: Emptying Time of the Lubricant Cartridge (P1)
81
Menu
82
Symbols
82
Tab. 6-4 Explanation of Symbols
82
Menu Navigation
83
Fig. 6 -1 Menu Navigation
83
Sub-Menu
84
SET Menu
84
Fig. 6 -2 SET Menu
84
PRO Menu in Emptying Time Mode
85
Fig. 6 -3 PRO Menu in Emptying Time Mode
86
PRO Menu in Hour Mode
88
Fig. 6 -4 PRO Menu in Hour Mode
88
PRO Menu in Pulse Mode
89
INF Menu in Draining Time Mode
90
Fig. 6 -5 INF Menu in Draining Time Mode
90
INF Menu in Hour Mode
91
Fig. 6 -6 INF Menu in Hour Mode
91
INF Menu in Pulse Mode
92
Fig. 6 -7 INF Menu in Pulse Mode
92
Fig. 6 -8 RUN Menu
93
Fig. 6 -9 Switch off Flexxpump
94
Tab. 7-1 Table of Cleaning Agents
96
Fig. 7 -1 Lubrication System Flexxpump
98
Fig. 7 -2 Pre-Lubricating Rails and Racks
98
Tab. 7-2 Lubricant: Lubrication System Flexxpump
98
Tab. 7-3 Lubricant: Lubrication System Flexxpump: Pre-Lubricating Rails and Racks
98
Fig. 7 -3 Lubrication System Flexxpump
99
Fig. 7 -4 Lubrication System Flexxpump
99
Tab. 7-4 Lubricant: Lubrication System Flexxpump
99
Tab. 7-5 Lubricant: Lubrication System Flexxpump
99
Tab. 7-6 Lubricant Table
100
Tab. 7-7 Conversion Table: Operating Hours at the Respective Duty Cycle
101
Tab. 7-8 Maintenance Intervals in Shift Operation (5 Days a Week)
103
Tab. 7-9 Maintenance Intervals in Shift Operation (7 Days a Week)
103
Fig. 7 -5 Replace Lubricant Cartridge
105
Tab. 7-10 Lubricant: Lubrication System Flexxpump
105
Tab. 7-11 Lubricant, Cleaning Agents: Pre-Lubricating Rails and Racks
109
Fig. 7 -6 Cleaning and Checking Lubrication System
111
Tab. 7-12 Cleaning Agents: Lubrication System: Lubrication Pump, Lubrication Lines, Other Components
111
Tab. 7-13 Inspection Table
112
Fig. 7 -7 Installing the Lubricant Pump
114
Fig. 7 -8 Design Flexxpump4 N/B 3-Fold
115
Fig. 7 -9 Design Flexxpump4 N/B 6-Fold
116
Fig. 7 -10 Design Flexxpump4 N/B 9-Fold
117
Fig. 7 -11 Design Flexxpump4 N/B 10-Fold
118
Fig. 7 -12 Connect
119
Fig. 7 -13 Switch on Flexxpump
120
Tab. 7-14 Connection Assignment in Draining Time Mode or Hour Mode
120
Tab. 7-15 Connection Assignment in Pulse Mode
120
Tab. 7-16 Lubricant, Cleaning Agents: Pre-Lubricating Rails and Racks
125
Tab. 7-17 Maintenance Table
127
Fig. 7 -14 Identification Number of the Instructions
129
Tab. 8-1 Malfunctions / Troubleshooting
132
Fig. 9 -1 Cleaning Rails and Racks
136
Tab. 9-1 Cleaning Agents: Rails and Racks
136
Fig. 9 -2 Pre-Lubricating Rails and Racks
137
Tab. 9-2 Lubricant: Rails, Racks, and Pinions
137
Tab. 10-1 Disposal: Material Groups
142
Fig. 11 -1 PLC Connecting Cable
143
Tab. 11-1 PLC Connecting Cable
143
Tab. 11-2 PLC Connecting Cable: Meaning of the LED Color
143
Tab. 12-1 Service Departments Americas
148
Tab. 12-2 Service Departments in Asia
149
Tab. 12-3 Service Departments in Europe
151
Tab. 12-4 Service Departments for All Other Countries
151
Tab. 12-5 Service Departments Outside of Business Hours
151
Fig. 12 -1 Explanation of Symbols
153
Tab. 13-1 Torque Table for Zinc-Plated Screws Lubricated with Molykote (Mos2) Grease
155
Illustrations
157
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