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GUDEL FlexxPump4 N Operating Manual

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OPERATING MANUAL
FlexxPump4 N Lubrication
System
Project / Order:
Bill of materials:
Serial number:
Year of manufacture:
B1X.xxxxxxxxx-xxxx
10xxxxxx
2021
3422906891_V1.0
BETRIEBSANLE

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  • Page 1 OPERATING MANUAL BETRIEBSANLE 3422906891_V1.0 FlexxPump4 N Lubrication System Project / Order: B1X.xxxxxxxxx-xxxx Bill of materials: 10xxxxxx Serial number: Year of manufacture: 2021...
  • Page 2 © GÜDEL Translation of the original instructions This manual contains standard illustrations that may deviate from the original. In the case of special models, options, or technical changes, the scope of deliv- ery may differ from the descriptions here. Reprinting the instructions, in whole or in part, requires our permission.

  • Page 3: Tab. -1 Revision History

    OPERATING MANUAL FlexxPump4 N Lubrication System Revision history Revision history Version Date Description 13.04.2021 Basic version Tab. -1 Revision history...
  • Page 4 Revision history OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 5: Table Of Contents

    OPERATING MANUAL FlexxPump4 N Lubrication System Table of contents Table of contents General  13 Further applicable documentation  ....... . .  13 Purpose of the document ...
  • Page 6 Table of contents OPERATING MANUAL FlexxPump4 N Lubrication System Product description  25 Use  .............. 25 3.1.1 Lifetime ...
  • Page 7 5.4.3.1 FlexxPump4 N/B 3-fold  ..........
  • Page 8 Table of contents OPERATING MANUAL FlexxPump4 N Lubrication System 5.6.2.3 Reset the error  ............ 59 5.6.3 Output signals and external control...
  • Page 9 OPERATING MANUAL FlexxPump4 N Lubrication System Table of contents 6.6.8 menu  .............  93 Switch off FlexxPump ...
  • Page 10 Table of contents OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance table  .......... 127 Feedback on the instructions ...
  • Page 11 OPERATING MANUAL FlexxPump4 N Lubrication System Table of contents 10.3 Waste management compliant assemblies  ..... . . 140 10.3.1 Disassembly  ............ 140 10.3.2 Material...
  • Page 12 Table of contents OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 13: General

    OPERATING MANUAL FlexxPump4 N Lubrication System General General Read the entire manual before working with the product. The manual con- tains important information for your personal safety. The manual must be read and understood by all persons who work on the product in any of the product life phases.

  • Page 14: Purpose Of The Document

    General OPERATING MANUAL FlexxPump4 N Lubrication System Document Explanation Target readership Lubrication quantity • Only available in Eng- • Sales / project man- calculator lish agement • Only available as Mi- • Software engineer crosoft Excel Tab. 1-1 Other applicable documentation Purpose of the document This manual describes the following product life phases of the product: •...

  • Page 15: Safety

    OPERATING MANUAL FlexxPump4 N Lubrication System Safety Safety Hazard symbols in the manual 2.1.1 Warning notes The warning notes are defined for the following danger levels: DANGER DANGER DANGER refers to hazards with a high risk of severe physical injury or im- mediate fatality.

  • Page 16: Explanation Of Warning Symbol

    Safety OPERATING MANUAL FlexxPump4 N Lubrication System 2.1.2 Explanation of warning symbol Warning notes for personal injuries contain the symbol of the corresponding hazard. Symbol Explanation of symbols Hazards due to general causes Hazards due to environmental pollution Hazards due to dangerous electrical voltage Tab. 2-1 Explanation of warning symbol Product safety...

  • Page 17: Danger Areas

    OPERATING MANUAL FlexxPump4 N Lubrication System Safety Danger areas The danger area is the area at a product and/or in its surroundings where there is a potential of danger to the life or health of persons, or to the envi- ronment, or damage to property. The operator must secure the danger area (protective fence/sensors).

  • Page 18: Equipment

    Safety OPERATING MANUAL FlexxPump4 N Lubrication System Personnel The generally accepted occupational safety rules and local provisions must be observed and followed. 2.4.1 Personal safety equipment The operator is responsible for providing specialists with personal safety equipment.

  • Page 19: Fig. 2 -2 Psa (Personal Safety Equipment)

    OPERATING MANUAL FlexxPump4 N Lubrication System Safety Fig. 2-2 PSA (personal safety equipment) Always wear safety helmet Wear fall protection system when work- ing from 2 m height. Always wear protective goggles Always wear safety shoes Wear welding goggles during welding work Wear hearing protection during opera- Always wear protective clothing tion and when working with compressed...

  • Page 20: Personnel Qualifications

    Safety OPERATING MANUAL FlexxPump4 N Lubrication System 2.4.2 Personnel qualifications DANGER Lack of safety training Incorrect behavior of untrained or insufficiently trained technicians can result in severe or fatal injuries! Before technicians work on safety-related aspects of the product: • Ensure that the technicians are trained with regard to safety •...

  • Page 21: Operating Companies

    OPERATING MANUAL FlexxPump4 N Lubrication System Safety 2.4.2.1 Operating companies The operating company is responsible for ensuring that: • the product is used as intended • the product is sufficiently lubricated at all times • all safety aspects are complied with •...

  • Page 22: Operators

    Safety OPERATING MANUAL FlexxPump4 N Lubrication System 2.4.2.4 Operators The operator: • was trained and instructed by the operating company or the manufacturer • has very good knowledge of the user interface and the operating elements • has process knowledge which is specifically geared to the product The operator is responsible for the following tasks: •...

  • Page 23: Maintenance Technicians

    OPERATING MANUAL FlexxPump4 N Lubrication System Safety 2.4.2.6 Maintenance technicians The maintenance technician: • was trained by the operating company or the manufacturer • has very good mechanical and/or electrical knowledge • has software knowledge • has maintenance experience • bears responsibility for the safety of the cleaning staff The maintenance technician is responsible for the following tasks: •...

  • Page 24: Product-Specific Hazards

    Read the safety data sheets carefully. Follow all the instructions. We recom- mend that you store the safety data sheets for future reference. The safety data sheet for Güdel H1 can be found in the download area of our company Web site http://www.gudel.com...
  • Page 25 OPERATING MANUAL FlexxPump4 N Lubrication System Product description Product description 3.1.1 Lifetime The lifetime of the product is 20,000 operating hours. 3.1.2 Intended use The system is designed exclusively for lubricating Güdel linear guideway and Güdel gear teeth. Be sure the hydraulic system is installed correctly Ü 2 45 Any other or additional use is not considered to be use in the intended man- ner.

  • Page 26: Fig. 3 -1 Type Plate

    The product has a type plate. FlexxPump4 XXXXX Bill of materials: XXXXXXX Serial number: 20XXXXXX Güdel AG Industrie Nord CH-4900 Langenthal www.gudel.com Fig. 3-1 Type plate Serial number Pump type Item number Build year (the first two digits of the se-...

  • Page 27: Fig. 3 -2 Position Of The Type Plate

    OPERATING MANUAL FlexxPump4 N Lubrication System Product description 3.2.2 Position of the type plate The type plate is attached to the right side of the casing. The hydraulic out- puts are indicated by engraved numbers. Fig. 3-2 Position of the type plate Type plate Number of the hydraulic output Technical data...

  • Page 28: Fig. 3 -3 Flexxpump4 N Dimensions And Connections

    Product description OPERATING MANUAL FlexxPump4 N Lubrication System 3.3.1 FlexxPump 3.3.1.1 FlexxPump4 N dimensions and connections 108.5 110.8 Fig. 3-3 FlexxPump4 N dimensions and connections Hydraulic output connector plug M12x1 Connections Hydraulic: • Two connections for lubrication lines diameter 6/3 mm Electrical: the four-pin connector in size M12x1 transmits the following sig- nals: •...

  • Page 29: Tab. 3-1 Operating Voltage

    OPERATING MANUAL FlexxPump4 N Lubrication System Product description Interfaces Error signals can also be transmitted to a memory-programmable control unit (PLC). Operating voltage Operating voltage Peak voltage I Standby current I tandby 24 VDC 300 mA <25 mA Tab. 3-1 Operating voltage 3.3.1.2 Temperature ranges The following temperature ranges and humidity apply: Product life phase Temperature range...

  • Page 30: Tab. 3-3 Temperature Ranges: Splitter

    Product description OPERATING MANUAL FlexxPump4 N Lubrication System 3.3.2 Splitter 3.3.2.1 Temperature ranges The following temperature ranges and humidity apply: Product life phase Temperature range Air humidity Transport -10 to +60 °C Operation +10 to +80°C Up to and at 85 %, condensation forma- tion is not permissible Storage...

  • Page 31: Fig. 4 -1 Configuration Of Flexxpump N Lubrication System

    OPERATING MANUAL FlexxPump4 N Lubrication System Design, function Design, function Design The product is made up of the following components: (Further information Ü 2 45) Fig. 4-1 Configuration of FlexxPump N lubrication system FlexxPump Y-piece (runs the lubricant together) Connection cable Splitter (divides the lubricant) Lubrication line...

  • Page 32: Fig. 4 -2 Detailed Configuration Of The Flexxpump4 N

    Design, function OPERATING MANUAL FlexxPump4 N Lubrication System 4.1.1 Detailed configuration of the FlexxPump4 N The product is made up of the following components: Fig. 4-2 Detailed configuration of the FlexxPump4 N Cover Housing Oil bellow Supply and control unit connector plug Retaining ring Hydraulic output...

  • Page 33: Display Elements

    OPERATING MANUAL FlexxPump4 N Lubrication System Design, function Function 4.2.1 Functional description The lubrication system serves to automatically lubricate Güdel components. The FlexxPump4 feeds the lubricant from the lubricant cartridge into the lu- brication lines. Depending on the design, the lubricant is distributed through splitters, combined through Y-segments, or distributed directly to the lubrica- tion areas.

  • Page 34: Led

    Design, function OPERATING MANUAL FlexxPump4 N Lubrication System Explanation Designation The red LED lights up if an error There is an error with takes place and the FlexxPump had the FlexxPump. been switched on before it oc- curred. The yellow LED lights up if the mag- The magnetic peg was netic peg touched the magnetic sur- recognized by the...

  • Page 35: Submenu

    OPERATING MANUAL FlexxPump4 N Lubrication System Design, function Display in LCD Explanation • The FlexxPump is ready for operation in pulse mode PUL • The FlexxPump is waiting for a control signal from the PLC PUL (flashing) The FlexxPump is receiving a control signal from the The control signal received is longer than 15 s Tab. 4-2 Character display explanation...

  • Page 36: Tab. 4-5 Explanation Of Set Menu

    Design, function OPERATING MANUAL FlexxPump4 N Lubrication System SET menu Submenu Display in LCD Explanation Operating mode: hour mode Operating mode: draining time mode Operating mode: pulse mode Cartridge volume Tab. 4-5 Explanation of SET menu RUN menu Submenu Display in LCD Explanation 01…70 The approximate counterpressure...

  • Page 37: Malfunctions

    OPERATING MANUAL FlexxPump4 N Lubrication System Design, function FIL menu Submenu Display in LCD Explanation 01…70 The approximate counterpressure in bar is displayed in the LCD while a manually triggered FIL command is ac- tive. Cancel FIL command while in progress Tab. 4-8 Explanation of FIL menu Malfunctions Display in LCD...

  • Page 38: Control Elements

    Design, function OPERATING MANUAL FlexxPump4 N Lubrication System 4.2.2.2 Control elements Magnetic peg The magnetic peg is magnetic and integrated into the covering. It is stored in the opening in the covering and is also used as a gasket for the product. The magnetic peg can be used to select actions or make changes to the product settings.

  • Page 39: Splitter

    OPERATING MANUAL FlexxPump4 N Lubrication System Design, function 4.2.3 Splitter The quantity of lubricant at the input is distributed evenly between the out- puts. The splitter only works in the direction of the arrow. ½ lubrication quantity Lubrication quantity ½ lubrication quantity Fig. 4-5 Function: Splitter, 2-fold ⅓...
  • Page 40 Design, function OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 41: Commissioning

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning Commissioning Introduction 5.1.1 Safety Only perform the tasks described in this chapter after you have read and un- derstood the chapter "Safety". Ü 2 15 It concerns your personal safety! DANGER Missing, defective, or modified safety equipment Missing, defective, or modified safety equipment could lead to serious or fatal injuries! •...

  • Page 42: Personnel Qualifications

    Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System DANGER Leaking fluids Oils, greases and other operating consumables may leak during the entire service life of the product. These leaking liquids are harmful to the environ- ment! • Observe the specified maintenance intervals and service intervals •...

  • Page 43: Transport

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning Transport Avoid strong impacts and shocks while transporting the lubrication system. Installing 5.4.1 Prerequisites Dispose of the packaging in accordance with the local waste regulations. Ü 2 139 Checking the deliv- Check the content of the delivery by comparing it with the accompanying documents.

  • Page 44: Installing The Lubricant Pump

    Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System 5.4.2 Installing the lubricant pump The installation position of the lubrication system is not important. Fig. 5-1 Installing the lubricant pump Installation site Lubricant pump Screw Install the lubricant pump as follows: Mount lubricant pump with two screws M6 L = 35 mm The lubricant pump has been assembled.

  • Page 45: Connect Hydraulics

    • Do not close any hydraulic outputs 5.4.3.1 FlexxPump4 N/B 3-fold Lubrication system with 3 lubrication points Fig. 5-2 Design FlexxPump4 N/B 3-fold Lubricating pinion (not included in the Splitter scope of delivery) Lubricating element (not included in the Lubrication line diameter 6/3 mm scope of delivery) FlexxPump4 N/B...

  • Page 46: 6-Fold

    OPERATING MANUAL FlexxPump4 N Lubrication System 5.4.3.2 FlexxPump4 N/B 6-fold Lubrication system with 6 lubrication points Fig. 5-3 Design FlexxPump4 N/B 6-fold Lubricating pinion (not included in the 2. Axis (not included in the scope of de- scope of delivery) livery) Lubricating element (not included in the Lubrication line diameter 6/3 mm...

  • Page 47: Flexxpump4 N/B 9-Fold

    Commissioning 5.4.3.3 FlexxPump4 N/B 9-fold Lubrication system with 9 lubrication points Fig. 5-4 Design FlexxPump4 N/B 9-fold Lubricating pinion (not included in the 2. FlexxPump4 N/B scope of delivery) Lubricating element (not included in the 3. Axis (not included in the scope of de-...

  • Page 48: Flexxpump4 N/B 10-Fold

    OPERATING MANUAL FlexxPump4 N Lubrication System 5.4.3.4 FlexxPump4 N/B 10-fold Lubrication system with 10 lubrication points Fig. 5-5 Design FlexxPump4 N/B 10-fold Lubricating pinion (not included in the 2. Axis (not included in the scope of de- scope of delivery) livery) Lubricating element (not included in the 2.

  • Page 49: Connecting Electrical Equipment

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 5.4.4 Connecting electrical equipment DANGER Faulty cabling The available mains voltage (supply voltage) has to match the specifications on the rating plate. A faultily connected product can cause material damage, or serious or even fatal injuries. •...

  • Page 50: Tab. 5-1 Connection Assignment In Draining Time Mode Or Hour Mode

    Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System Assignment Color Input voltage 24 VDC brown No assignment white Ground (GND), 0 V blue Output signal black Tab. 5-1 Connection assignment in draining time mode or hour mode Assignment Color Input voltage 24 VDC brown Input signal of external control unit white Ground (GND), 0 V blue...

  • Page 51: Activation In Draining Time Mode Or Hour Mode

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning Activation in draining time mode or hour mode The emptying time mode is accepted as the standard at Güdel. Reference is made to this operating mode in the lubrication recommendation and in the lubricant quantity calculator. The details on other operating modes are to be considered as supplementary information.

  • Page 52: Suggested Solution: Programming

    Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System 5.6.1 Suggested solution: Programming software Start Pump fault? / Set warning message** Cartridge empty? Indicator reached? / Manual start? Indicator (distance; cycle number; Pump ready?* time) started? Start lubrication cycle Set flag for machine stop Successful? (no Set warning message** timeout)

  • Page 53: Input Signals And External Control

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 5.6.2 Input signals and external control system Signal length [s] (PIN Name Function 2 high Signal 2 seconds Trigger single dose 12 high Signal 12 seconds Fill lubricant lines / bleed FlexxPump (FIL menu) 14 high Signal 14 seconds Acknowledge error Tab. 5-4...
  • Page 54 Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 55: Trigger Single Dose

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 5.6.2.1 Trigger single dose The following signal at PIN 2 causes 1 x 0.16 cm of lubricant to be dispensed at each of the hydraulic outputs: Accuracy of the impulses (High) on PIN 2: +/- 0.1 s! Input signal PIN 2 2 s 2 s...
  • Page 56 Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 57: Fill Lubricant Lines / Bleed

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 5.6.2.2 Fill lubricant lines / bleed FlexxPump The following signal triggers the FIL menu at PIN 2 and causes 40 x 0.16 cm of lubricant to be dispensed at each of the hydraulic outputs: Accuracy of the impulses (High) on PIN 2: +/- 0.1 s! “PUL”...
  • Page 58 Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 59: Reset The Error

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 5.6.2.3 Reset the error The following signal at PIN 2 acknowledges general errors: Input signal PIN 1 14 s +24 V (High) + 0 V (Low) Output signal PIN 4 +24 V (High) + 0 V >3 s (Low) Hydraulic output...
  • Page 60 Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 61: Output Signals And External Control

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 5.6.3 Output signals and external control system Display in LCD Function Output signal (PIN 4) switched off low, permanent switched on high, permanent PUL flashing Input signal received high, permanent 01…50 Dispensing process low, 10…18 s Oil bellow empty 0.5 Hz square wave signal, permanent...
  • Page 62 Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 63: Switching On And Off

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 5.6.3.1 Switching on and off Input signal PIN 1 +24 V (High) + 0 V (Low) Output signal PIN 4 +24 V (High) + 0 V (Low) Hydraulic output Fig. 5-11 Switching time diagram: Switch on and switch off The lubrication system is switched on as long as PIN 1 has a continuous supply of +24 VDC voltage.
  • Page 64 Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 65: Empty

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 5.6.3.2 Empty The lubrication system will send the following signal on PIN 4 if the oil bellow is empty: Input signal PIN 2 2 s +24 V (High) + 0 V (Low) Output signal PIN 4 3 s 0.5 Hz ( 1 s High / 1 s Low) +24 V...
  • Page 66 Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 67: General Error

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 5.6.3.3 General error The following is a non-exhaustive of causes which can cause a general error: • Overpressure in the lubricant lines • the power supply is outside of the specified parameters (undervoltage / overvoltage) •...

  • Page 68: Tab. 5-7 Malfunctions / Troubleshooting

    Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System Malfunction Cause Measure Overpressure • Check lubrication lines • Rectify causes (defective lubrication line, hardened lubricant, etc.) • Switch lubrication system off and on, or acknowledge the error Undervoltage or overvoltage • Switch off lubrication system •...

  • Page 69: Initial Commissioning

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning Initial commissioning Check the connections of the hydraulic system before starting up the prod- uct. 5.7.1 Switch on FlexxPump 2 x 5 s Fig. 5-14 Switch on FlexxPump Switch on the FlexxPump as follows: Prerequisite: “OFF” – the FlexxPump is switched off Touch magnetic surface with magnetic peg Ü 2 38 Remove magnetic peg from magnetic surface as soon as the LCD shows “On”...

  • Page 70: Execute Fil Menu

    Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System 5.7.2 Execute FIL menu The FIL menu is used to trigger a defined multi-dispensing action. The func- tion enables, for example, connected components (lubricating lines, Y-seg- ments, splitters) to be pre-filled with lubricant for the initial commissioning. 40 pump strokes are initiated with the activation.

  • Page 71: Cancel Fil Menu

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 5.7.2.1 Cancel FIL menu Cancel the FIL menu as follows if needed: Touch the active surface with the magnetic peg Ü 2 38 Remove the magnetic peg from the active surface once a dispensing process is completed and the LCD displays "CLr" Wait until the green LED and the LCD flash twice The FlexxPump cancels the FIL menu.
  • Page 72 Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 73: Checking The Lubrication

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 5.7.3 Checking the lubrication system Mount all lubrication lines on the hydraulic outputs of Start the lubricant pump Start the lubricant pump's lubrication cycle Clean the rails and racks Start lubrication point check Lubricate rails and racks with lubricating spray (material number 10406825) Fill lubrication line with Is the lubrication line...
  • Page 74 Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System ü û VIII 404 DLS 402 B ü ü û û...

  • Page 75: Tab. 5-8 Lubricant, Cleaning Agents: Pre-Lubricating Rails And Racks

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 404 DLS 402 B ü ü û û Lubrication ex works Specifications Lubricant quantity Elkalub FLC 8 H1 Cannot be determined Running surfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds (e.g.
  • Page 76 Commissioning OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 77: Check Settings

    OPERATING MANUAL FlexxPump4 N Lubrication System Commissioning 5.7.4 Check settings Check the settings as follows: Adjust SET menu as per Güdel standard Ü Chapter 6.6.1, 2 84 Compare current FlexxPump Ü Chapter 6.6.5, 2 90 setting with the values needed for the lubrication points Ü 2 79 Make changes in PRO menu in case of deviations Ü Chapter 6.6.2, 2 85 The settings have been checked and are defined.

  • Page 78: Operation

    Operation OPERATING MANUAL FlexxPump4 N Lubrication System Operation General Only operate the product after observing the installation instructions. For information on operating the product, refer to the appropriate chapter of the documentation for the complete system. Personnel qualifications Only appropriately trained and authorized technicians are allowed to work on the product.

  • Page 79: Recommendation

    OPERATING MANUAL FlexxPump4 N Lubrication System Operation Lubrication recommendation 6.4.1 General information NOTE Lubricating film missing A missing lubricating film on rails and racks leads to damage to the product. This results in operational failure. • Ensure that there is always a lubricating film on rails and racks during oper- ation •...

  • Page 80: Basics

    Operation OPERATING MANUAL FlexxPump4 N Lubrication System 6.4.2 Basics Average lubricant The following lubricant quantities should be dispensed at least per lubrication requirement at a point. These are empirical values from Güdel. These values can be met only lubrication point approximatively due to the number of outputs of the lubricant pump and the installed splitters.

  • Page 81: Calculation Formulas

    Calculation formulas: Emptying time of the lubricant cartridge (P1) The lubrication quantity calculator will help you determine the corresponding settings and lubrication quantities for your application. The lubrication quan- tity calculator can be found in the download area of our company website http://www.gudel.com...

  • Page 82: Menu

    Operation OPERATING MANUAL FlexxPump4 N Lubrication System Menu 6.5.1 Explanation of symbols The following symbols are used in the figures for the menu and the sub- menus: Explanation Designation Indicators and information are visibly LCD display displayed on the LCD during operation and also for programming.

  • Page 83: Menu Navigation

    OPERATING MANUAL FlexxPump4 N Lubrication System Operation 6.5.2 Menu navigation The menu navigation for the FlexxPump is structured as follows: InF-Menü SEt-Menü run-Menü Pro-Menü FIL-Menü Fig. 6-1 Menu navigation...

  • Page 84: Sub-Menu

    Operation OPERATING MANUAL FlexxPump4 N Lubrication System Sub-menu 6.6.1 SET menu The SET menu serves to select the operating mode and the bellow volume used. The operator can choose between the operating modes draining time mode, hour mode and pulse mode and between bellow volumes 400 ml and 250 ml.

  • Page 85: Pro Menu In Emptying Time Mode

    OPERATING MANUAL FlexxPump4 N Lubrication System Operation Set up the SET menu as follows: Touch magnetic surface with magnetic peg Ü 2 38 Remove magnetic peg from magnetic surface as soon as the LCD shows “SET” and the yellow LED lights up Wait until the green LED and the LCD flash 2x Select draining time as the operating mode Touch magnetic surface with magnetic peg Ü 2 38 Remove magnetic peg from magnetic surface as soon as the LCD...

  • Page 86: Fig. 6 -3 Pro Menu In Emptying Time Mode

    Operation OPERATING MANUAL FlexxPump4 N Lubrication System 2 x 2 x 2 x Fig. 6-3 PRO menu in emptying time mode...
  • Page 87 OPERATING MANUAL FlexxPump4 N Lubrication System Operation Execute the PRO menu as follows: Prerequisite: There is no malfunction at the FlexxPump Prerequisite: In the SET menu, the emptying time operating mode is se- lected Touch the active surface with the magnetic peg Ü 2 38 Remove the magnetic peg from the active surface once the LCD displays "Pro"...

  • Page 88: Pro Menu In Hour Mode

    Operation OPERATING MANUAL FlexxPump4 N Lubrication System 6.6.3 PRO menu in hour mode The PRO menu is used to set the dispensing behaviour of the FlexxPump. The operator can set the number of strokes "c" and the pause time "h". Pause times can be set between 1…240 hours and hub strokes "c"...

  • Page 89: Pro Menu In Pulse Mode

    OPERATING MANUAL FlexxPump4 N Lubrication System Operation Execute the PRO menu as follows: Prerequisite: There is no malfunction at the FlexxPump Prerequisite: In the SET menu, the hour mode operating mode is selected Touch the active surface with the magnetic peg Ü 2 38 Remove the magnetic peg from the active surface once the LCD displays "Pro"...

  • Page 90: Inf Menu In Draining Time Mode

    Operation OPERATING MANUAL FlexxPump4 N Lubrication System 6.6.5 INF menu in draining time mode The INF menu provides information on the firmware used and the values cur- rently set in the PRO menu in draining time mode. The operator cannot make any changes to the values in the INF menu.

  • Page 91: Inf Menu In Hour Mode

    OPERATING MANUAL FlexxPump4 N Lubrication System Operation 6.6.6 INF menu in hour mode The INF menu provides information on the firmware used and the values cur- rently set in the PRO menu in hour mode. The operator cannot make any changes to the values in the INF menu. The function displays the values of the parameter in an order which cannot be changed.

  • Page 92: Inf Menu In Pulse Mode

    Operation OPERATING MANUAL FlexxPump4 N Lubrication System 6.6.7 INF menu in pulse mode The INF menu provides information on the firmware used and the values cur- rently set in the PRO menu. The operator cannot make any changes to the values in the INF menu. The function displays the values of the parameter in an order which cannot be changed.

  • Page 93: Fig. 6 -8 Run Menu

    OPERATING MANUAL FlexxPump4 N Lubrication System Operation 6.6.8 RUN menu The RUN menu is used to trigger a special dispensing action. The function en- ables manual checking of a lubrication point, for example. With the activation, a special dispensing action per outlet is initiated and the FlexxPump executes the number of strokes that is set in the PRO menu under the parameter for number of strokes "c".

  • Page 94: Fig. 6 -9 Switch Off Flexxpump

    Operation OPERATING MANUAL FlexxPump4 N Lubrication System Switch off FlexxPump The FlexxPump can be switched off in any state (normal operating state or malfunction state) as described here. 5 s 2 x Fig. 6-9 Switch off FlexxPump Switch off the FlexxPump as follows: Prerequisite: The FlexxPump is switched "On" and the green LED flashes every 5 s Touch magnetic surface with magnetic peg Ü 2 38 Remove magnetic peg from magnetic surface as soon as the LCD shows...
  • Page 95 OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance Maintenance Introduction Maintenance The listed tasks have to be carried out at the prescribed time intervals. If they tasks are not carried out at the specified intervals or improperly, all warranty is voided. Observing these obligations is a significant condition so that the prod- uct performing without malfunction as well as its long service life.

  • Page 96: Tab. 7-1 Table Of Cleaning Agents

    Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System DANGER Leaking fluids Oils, greases and other operating consumables may leak during the entire service life of the product. These leaking liquids are harmful to the environ- ment! • Observe the specified maintenance intervals and service intervals •...
  • Page 97 OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance 7.2.2 Lubricants NOTE Unsuitable lubricants Using unsuitable lubricants can cause damage to the machine! • Only use the lubricants listed • If uncertain, please contact our service departments For more information on the lubricants, refer to the tables below. For further information, refer to the chapter "Maintenance tasks"...

  • Page 98: Fig. 7 -1 Lubrication System Flexxpump

    Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System 7.2.2.1 Lubrication Standard The following lubricants are intended for use in the lubrication system: Fig. 7-1 Lubrication system FlexxPump Lubrication Specifica- Lubri- Location of Cate- ex works tions cant application gory quantity Güdel H1 NSF Cannot be de- Lubrication no.

  • Page 99: Fig. 7 -3 Lubrication System Flexxpump

    OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance Temperature range 0°C to +5°C The following lubricants are intended for use in the lubrication system at a temperature range 0°C to +5°C: Fig. 7-3 Lubrication system FlexxPump Lubrication Specifica- Lubricant Location of ap- Cate- ex works tions quantity...

  • Page 100: Tab. 7-6 Lubricant Table

    Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System 7.2.2.2 Lubricant table Lubrication Specifica- Lubri- Location of ap- Category ex works tions cant plication quantity Lubrication system Cannot be Elkalub FLC 8 FlexxPump: Pre-lu- deter- bricating rails and mined racks Cannot be Güdel H1 NSF Lubrication system deter- no.

  • Page 101: Tab. 7-7 Conversion Table: Operating Hours At The Respective Duty Cycle

    OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance Maintenance tasks 7.3.1 Maintenance intervals The product is subject to natural wear and tear. It wears out, which can cause unscheduled downtimes of your system. Güdel defines the service life and maintenance intervals of the product to ensure safe, uninterrupted operation. Operating hours Güdel always uses Power On as the operating time for the maintenance inter- val indicators.
  • Page 102 Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System Operating conditions Normal operating conditions are assumed, which correspond to the parame- ters defined by Güdel when designing the product. If they are rougher than assumed, products may fail earlier. Adjust the maintenance intervals to your operating conditions if necessary.

  • Page 103: Tab. 7-8 Maintenance Intervals In Shift Operation (5 Days A Week)

    OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance The definition is based on 5/7 working days per week. Operating 1-shift opera- 2-shift opera- 3-shift opera- hours tion tion tion every 4 weeks every 2 weeks weekly 2,000 yearly every 6 months every 4 months 6,000 every 3 years every 1.5 years...
  • Page 104 Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System 7.3.2 Maintenance tasks after 2,200 hours 7.3.2.1 Replacing lubricant cartridge Replace the lubricant cartridge if the malfunction message E1 (Empty) appears. DANGER Residual amounts in empty lubricant cartridges Empty lubricant cartridges contain lubricant residues. Oils and greases are harmful to the environment! •...

  • Page 105: Fig. 7 -5 Replace Lubricant Cartridge

    OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance Fig. 7-5 Replace lubricant cartridge Covering Union ring Lubricant cartridge Casing Cover Lubrication ex works Specifications Lubricant quan- tity Ü Chapter 7.2.2.1, 2 98 Ü Chapter 7.2.2.1, 2 98 400 ml Tab. 7-10 Lubricant: Lubrication system FlexxPump...
  • Page 106 Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System Replace the lubricant cartridge as follows: Prerequisite: The lubrication system is switched off Turn the cover by the union ring in the direction of the arrow and re- move it Turn the empty lubricant cartridge in the direction of the arrow and re- move it Turn the cover lid of the new lubricant cartridge in the direction of the arrow and remove it...
  • Page 107 OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance 7.3.2.2 Checking the lubrication system Mount all lubrication lines on the hydraulic outputs of Start the lubricant pump Start the lubricant pump's lubrication cycle Clean the rails and racks Start lubrication point check Lubricate rails and racks with lubricating spray (material number 10406825) Fill lubrication line with Is the lubrication line...
  • Page 108 Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System ü û VIII 404 DLS 402 B ü ü û û...

  • Page 109: Tab. 7-11 Lubricant, Cleaning Agents: Pre-Lubricating Rails And Racks

    OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance 404 DLS 402 B ü ü û û Lubrication ex works Specifications Lubricant quantity Elkalub FLC 8 H1 Cannot be determined Running surfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds (e.g.
  • Page 110 Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 111: Fig. 7 -6 Cleaning And Checking Lubrication System

    OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance 7.3.3 Maintenance tasks after 10,000 hours 7.3.3.1 Cleaning and checking lubrication system Fig. 7-6 Cleaning and checking lubrication system Cleaning agents mild universal cleaner free from aromatic compounds (e.g. Motorex OPAL 5000) Tab. 7-12 Cleaning agents: Lubrication system: Lubrication pump, lubrication lines, other components Check the lubrication system according to the following table.

  • Page 112: Tab. 7-13 Inspection Table

    Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System Inspection Description Measures point Lubrication lines Check lubrication lines Remove kinks and air pock- for kinks and air pock- ets immediately ü û Function Check function Replace defective compo- nents immediately Tab. 7-13 Inspection table NOTE Lubricating film missing A missing lubricating film on rails and racks leads to damage to the product.
  • Page 113 OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance 7.3.4 Maintenance tasks after 20,000 hours 7.3.4.1 Replacing the lubricant pump Removing the lubricant pump Remove the lubricant pump as follows: Switch off the system and secure it with a padlock against being switched on again Remove connecting cable Disconnect the lubrication lines from the hydraulic outputs...

  • Page 114: Fig. 7 -7 Installing The Lubricant Pump

    Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System Installing the lubricant pump The installation position of the lubrication system is not important. Fig. 7-7 Installing the lubricant pump Installation site Lubricant pump Screw Install the lubricant pump as follows: Mount lubricant pump with two screws M6 L = 35 mm The lubricant pump has been assembled.

  • Page 115: Fig. 7 -8 Design Flexxpump4 N/B 3-Fold

    • Do not close any hydraulic outputs FlexxPump4 N/B Lubrication system with 3 lubrication points 3-fold Fig. 7-8 Design FlexxPump4 N/B 3-fold Lubricating pinion (not included in the Splitter scope of delivery) Lubricating element (not included in the Lubrication line diameter 6/3 mm scope of delivery) FlexxPump4 N/B...

  • Page 116: Fig. 7 -9 Design Flexxpump4 N/B 6-Fold

    OPERATING MANUAL FlexxPump4 N Lubrication System FlexxPump4 N/B Lubrication system with 6 lubrication points 6-fold Fig. 7-9 Design FlexxPump4 N/B 6-fold Lubricating pinion (not included in the 2. Axis (not included in the scope of de- scope of delivery) livery) Lubricating element (not included in the Lubrication line diameter 6/3 mm...

  • Page 117: Fig. 7 -10 Design Flexxpump4 N/B 9-Fold

    Maintenance FlexxPump4 N/B Lubrication system with 9 lubrication points 9-fold Fig. 7-10 Design FlexxPump4 N/B 9-fold Lubricating pinion (not included in the 2. FlexxPump4 N/B scope of delivery) Lubricating element (not included in the 3. Axis (not included in the scope of de-...

  • Page 118: Fig. 7 -11 Design Flexxpump4 N/B 10-Fold

    OPERATING MANUAL FlexxPump4 N Lubrication System FlexxPump4 N/B Lubrication system with 10 lubrication points 10-fold Fig. 7-11 Design FlexxPump4 N/B 10-fold Lubricating pinion (not included in the 2. Axis (not included in the scope of de- scope of delivery) livery) Lubricating element (not included in the 2.

  • Page 119: Fig. 7 -12 Connect

    OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance Connecting electrical equipment DANGER Faulty cabling The available mains voltage (supply voltage) has to match the specifications on the rating plate. A faultily connected product can cause material damage, or serious or even fatal injuries. •...

  • Page 120: Fig. 7 -13 Switch On Flexxpump

    Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System Assignment Color Input voltage 24 VDC brown No assignment white Ground (GND), 0 V blue Output signal black Tab. 7-14 Connection assignment in draining time mode or hour mode Assignment Color Input voltage 24 VDC brown Input signal of external control unit white Ground (GND), 0 V blue...
  • Page 121 OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance Switch on the FlexxPump as follows: Prerequisite: “OFF” – the FlexxPump is switched off Touch magnetic surface with magnetic peg Ü 2 38 Remove magnetic peg from magnetic surface as soon as the LCD shows “On” and the yellow LED lights up Wait until the green LED and the LCD flash 2x If an error is not detected, “On”...
  • Page 122 Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System...
  • Page 123 OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance Checking the lubrication system Mount all lubrication lines on the hydraulic outputs of Start the lubricant pump Start the lubricant pump's lubrication cycle Clean the rails and racks Start lubrication point check Lubricate rails and racks with lubricating spray (material number 10406825) Fill lubrication line with Is the lubrication line...
  • Page 124 Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System ü û VIII 404 DLS 402 B ü ü û û...

  • Page 125: Tab. 7-16 Lubricant, Cleaning Agents: Pre-Lubricating Rails And Racks

    OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance 404 DLS 402 B ü ü û û Lubrication ex works Specifications Lubricant quantity Elkalub FLC 8 H1 Cannot be determined Running surfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds (e.g.
  • Page 126 Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 127: Tab. 7-17 Maintenance Table

    OPERATING MANUAL FlexxPump4 N Lubrication System Maintenance Maintenance table Maintenance work Maintenance cycle [h] Duration [min] Target group Lubricant Further information Cleaning agents Maintenance technicians Replacing lubricant car- The manufacturer's technicians Güdel H1 NSF no. 146621Rivolta  Ü Chapter 7.3.2.1, 2 104 tridge F.L.500Rivolta F.L.125 Service technicians 2000 Elkalub FLC 8 H1;...
  • Page 128 Maintenance OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 129: Fig. 7 -14 Identification Number Of The Instructions

    System Maintenance Feedback on the instructions Your feedback helps us to keep improving these instructions. Thank you! mailto: docufeedback@ch.gudel.com Please provide the following information with your feedback: • Identification number of the instructions • Product, type • Project number, order number Fig. 9-7...
  • Page 130 Repairs OPERATING MANUAL FlexxPump4 N Lubrication System Repairs Introduction Work sequences Perform the work sequences in the order described. Perform the described tasks at the specified times. This ensures a long service life for your product. Original spare Only use original spare parts. Ü 2 145 parts Tightening torques Unless otherwise indicated, adhere to the tightening torques of Güdel.
  • Page 131 OPERATING MANUAL FlexxPump4 N Lubrication System Repairs DANGER Leaking fluids Oils, greases and other operating consumables may leak during the entire service life of the product. These leaking liquids are harmful to the environ- ment! • Observe the specified maintenance intervals and service intervals •...

  • Page 132: Tab. 8-1 Malfunctions / Troubleshooting

    Repairs OPERATING MANUAL FlexxPump4 N Lubrication System Malfunctions / Troubleshooting Malfunc- Cause Measure tion Oil bellow empty • Insert new oil bellow The lubrication system keeps on running unchanged Overpressure • Check lubrication lines • Rectify causes (defective lubrica- tion line, hardened lubricant, etc.) •...
  • Page 133 OPERATING MANUAL FlexxPump4 N Lubrication System Decommissioning, storage Decommissioning, storage Introduction Only perform the tasks described in this chapter after you have read and un- derstood the chapter "Safety". Ü 2 15 It concerns your personal safety! 9.1.1 Personnel qualifications Only appropriately trained and authorized technicians are allowed to work on the product.
  • Page 134 Decommissioning, storage OPERATING MANUAL FlexxPump4 N Lubrication System Room Store the product in a dry location. For information on the required space and the floor capacity, refer to the layout. Use a covering to protect the product against dust and dirt. Temperature The ambient temperature has to be between -10 and +40 °C.
  • Page 135 OPERATING MANUAL FlexxPump4 N Lubrication System Decommissioning, storage 9.3.3 Identification Label the product with the following data: • Date of decommissioning • Internal machine number/name • Additional data as per internal guidelines Recommissioning For recommissioning, follow the steps described for commissioning. After cleaning work on the product or a downtime of one to four weeks, carry out the following jobs: •...

  • Page 136: Fig. 9 -1 Cleaning Rails And Racks

    Decommissioning, storage OPERATING MANUAL FlexxPump4 N Lubrication System 9.4.1.1 Cleaning the rails and racks DANGER Moving the axis The work requires moving the axis. This can lead to severe or fatal injuries! • Ensure that no persons are in the danger area while the axis is moving CAUTION Risk of injury There is a risk of cuts and crushing in the area of the gearbox, pinion, and...

  • Page 137: Fig. 9 -2 Pre-Lubricating Rails And Racks

    OPERATING MANUAL FlexxPump4 N Lubrication System Decommissioning, storage 9.4.1.2 Pre-lubricating rails and racks ü û Fig. 9-2 Pre-lubricating rails and racks Lubrication ex works Specifications Lubricant quan- tity Ü Chapter 7.2.2.1, 2 98 Ü Chapter 7.2.2.1, 2 98 Tab. 9-2 Lubricant: Rails, racks, and pinions Pre-lubricate the rails and racks as follows: Prerequisite: The rails and racks have been cleaned.
  • Page 138 Decommissioning, storage OPERATING MANUAL FlexxPump4 N Lubrication System • Check hydraulic lines for air pockets and kinks ü û • Check lubrication system according to separate documentation on lubrica- tion system If the machine downtime is longer than one year, carry out the following tasks: •...
  • Page 139 OPERATING MANUAL FlexxPump4 N Lubrication System Disposal Disposal 10.1 Introduction Observe the following during disposal: • Adhere to the country-specific regulations • Separate the material groups • Dispose of the materials in an environmentally friendly way • Recycle waste if possible 10.1.1 Safety Only perform the tasks described in this chapter after you have read and un-...
  • Page 140 Disposal OPERATING MANUAL FlexxPump4 N Lubrication System 10.2 Disposal Your product consists of the following items: • Packaging • Contaminated materials / auxiliary agents (oil paper) • Wood • Plastic (film) • Consumable • Lubricants (oils / greases) • Batteries • Base unit •...
  • Page 141 OPERATING MANUAL FlexxPump4 N Lubrication System Disposal DANGER Leaking fluids Oils, greases and other operating consumables may leak during the entire service life of the product. These leaking liquids are harmful to the environ- ment! • Observe the specified maintenance intervals and service intervals •...

  • Page 142: Tab. 10-1 Disposal: Material Groups

    Disposal OPERATING MANUAL FlexxPump4 N Lubrication System 10.3.2 Material groups Dispose of the material groups in accordance with the following table: Material Disposal method Contaminated materials / Hazardous waste auxiliary agents Wood Municipal waste Plastic Collecting point or municipal waste Lubricant Collecting point disposal in accordance with the safety data sheets Ü 2 24 Batteries...

  • Page 143: Fig. 11 -1 Plc Connecting Cable

    OPERATING MANUAL FlexxPump4 N Lubrication System Accessories Accessories 11.1 PLC connecting cable The following M12 connecting cables are permitted for the product: Material number Designation Round plug connector M12 4-pin prefitted LED 0200513 Length 1 m 0152900 Length 2 m 0200515 Length 5 m 0200516 Length 10 m 0200517...
  • Page 144 Accessories OPERATING MANUAL FlexxPump4 N Lubrication System...
  • Page 145 OPERATING MANUAL FlexxPump4 N Lubrication System Spare parts supply Spare parts supply...
  • Page 146 Spare parts supply OPERATING MANUAL FlexxPump4 N Lubrication System...
  • Page 147 • Drawing number (if applicable) Regular inquiries If you have questions relating to service, please use the service form at www.gudel.com or contact the responsible service department: For all other countries not included in the following list, please contact the service department in Switzerland.

  • Page 148: Tab. 12-1 Service Departments Americas

    Spare parts supply OPERATING MANUAL FlexxPump4 N Lubrication System Country Relevant service department Phone E-mail Canada Güdel Inc. +1 855 483 3587 service@us.gudel.com 4881 Runway Blvd. United States Ann Arbor, Michigan 48108 United States Tab. 12-1 Service departments Americas Asia Country Relevant service department...

  • Page 149: Tab. 12-2 Service Departments In Asia

    OPERATING MANUAL FlexxPump4 N Lubrication System Spare parts supply Country Relevant service department Phone E-mail Thailand Güdel Lineartec Co. Ltd. +66 2 374 0709 service@th.gudel.com 19/28 Private Ville Hua Mak Road Hua Mak Bang Kapi 10240 Bangkok Thailand Tab. 12-2 Service departments in Asia Europe Country...
  • Page 150 Via per Cernusco, 7 20060 Bussero (Mi) Italy Belgium Güdel Benelux +31 541 66 22 50 info@nl.gudel.com Eertmansweg 30 Luxembourg 7595 PA Weerselo The Netherlands The Netherlands Estonia Gudel Sp. z o.o. +48 33 819 01 25 serwis@pl.gudel.com ul. Legionów 26/28 Latvia 43-300 Bielsko-Biała Poland Lithuania Poland Ukraine...

  • Page 151: Tab. 12-3 Service Departments In Europe

    OPERATING MANUAL FlexxPump4 N Lubrication System Spare parts supply Country Relevant service department Phone E-mail Russia Gudel Russia +7 848 273 5544 info@ru.gudel.com Yubileynaya 40 Belarus Office 1902 445057 Togliatti Russia Ireland Güdel Lineartec (U.K.) Ltd. +44 24 7669 5444 service@uk.gudel.com Unit 5 Wickmans Drive, Banner Lane...
  • Page 152 Spare parts supply OPERATING MANUAL FlexxPump4 N Lubrication System...

  • Page 153: Fig. 12 -1 Explanation Of Symbols

    Güdel AG Insustrie Nord CH-4900 Langnethal phone +41 62 916 91 91 +41 62 916 95 29 14.07.2008 / Page 1 of 1 info@ch.gudel.com VS0035 2-Amod ZP-4 M MO mec 3.10 10947-001A t i s y t i V000134...
  • Page 154 Torque tables OPERATING MANUAL FlexxPump4 N Lubrication System Torque tables 13.1 Tightening torques for screws NOTE Vibrations Screws without screw lock can come loose. • Secure screw connections on moving parts with Loctite medium strength 243. • Apply the adhesive on the nut thread, not on the screw!

  • Page 155: Tab. 13-1 Torque Table For Zinc-Plated Screws Lubricated With Molykote (Mos2) Grease

    OPERATING MANUAL FlexxPump4 N Lubrication System Torque tables 13.1.1 Zinc plated screws Unless otherwise specified, the following tightening torques apply for zinc- plated screws lubricated with Molykote (MoS2) grease or secured with Loc- tite 243: Thread size Tightening torque [Nm] 10.9 12.9 1.58 13.2...
  • Page 156 Torque tables OPERATING MANUAL FlexxPump4 N Lubrication System...
  • Page 157 Function: Y-segment ..............39 Fig. 5 -1 Installing the lubricant pump ............44 Fig. 5 -2 Design FlexxPump4 N/B 3-fold ........... 45 Fig. 5 -3 Design FlexxPump4 N/B 6-fold ........... 46 Fig. 5 -4 Design FlexxPump4 N/B 9-fold ........... 47 Fig.
  • Page 158 Cleaning and checking lubrication system ........ 111 Fig. 7 -7 Installing the lubricant pump ............114 Fig. 7 -8 Design FlexxPump4 N/B 3-fold ........... 115 Fig. 7 -9 Design FlexxPump4 N/B 6-fold ........... 116 Fig. 7 -10 Design FlexxPump4 N/B 9-fold ........... 117 Fig.
  • Page 159 OPERATING MANUAL FlexxPump4 N Lubrication System List of tables List of tables Tab. -1 Revision history................Tab. 1-1 Other applicable documentation ..........13 Tab. 1-2 Explanation of symbols/abbreviations ......... 14 Tab. 2-1 Explanation of warning symbol............. 16 Tab. 3-1 Operating voltage ................29 Tab.
  • Page 160 List of tables OPERATING MANUAL FlexxPump4 N Lubrication System Tab. 7-3 Lubricant: Lubrication system FlexxPump: Pre-lubricating rails and racks ................... 98 Tab. 7-4 Lubricant: Lubrication system FlexxPump ......... 99 Tab. 7-5 Lubricant: Lubrication system FlexxPump ......... 99 Tab. 7-6 Lubricant table.................. 100 Tab.
  • Page 161 OPERATING MANUAL FlexxPump4 N Lubrication System Index Index Accuracy Calculate Splitter ........30 Lubricant quantity ....81 Acknowledge Cancel error ..........59 FIL menu ........71 Multi-dispensing ......71 Activate Draining time mode ....51 Checking Hour mode ........ 51 Lubrication system 73, 107, 111, Pulse mode ........
  • Page 162 Index OPERATING MANUAL FlexxPump4 N Lubrication System Decommissioning ......133 Feedback ........129 Design ..........31 Feedback on the instructions ..129 Dimensions FIL menu FlexxPump4 N ......28 Cancel .......... 71 Execute ........70 Disassembling ........ 140 Fill Disposal .......... 139 Lubricant lines ......
  • Page 163 OPERATING MANUAL FlexxPump4 N Lubrication System Index Identification ........135 Lubricant INF menu Shelf life ........30 Draining time mode ....90 Lubricant cartridge Hour mode ........ 91 Emptying time P1 ...... 81 Pulse mode ........ 92 Lubricant quantity ....30 Initial commissioning ......
  • Page 164 Index OPERATING MANUAL FlexxPump4 N Lubrication System Magnetic peg ........38 Personnel qualifications ....42 Maintenance tasks ......95 After 11,250 hours ....111 Connecting cable ....143 After 2,250 hours ....104 Pre-lubricating After 22,500 hours ....113 Rack .......... 137 Malfunctions ........
  • Page 165 OPERATING MANUAL FlexxPump4 N Lubrication System Index Safety data sheet ......24 Rack Cleaning ........136 Safety equipment ......17 Pre-lubricating ......137 Screw Rail Tightening torque ....154 Cleaning ........136 Service departments ....147 Pre-lubricating ......137 SET menu ........84 Removing settings Lubricant pump ......
  • Page 166 Index OPERATING MANUAL FlexxPump4 N Lubrication System Lubrication system ....63 Switch on Zinc-plated screw FlexxPump ......69, 120 Tightening torque ....155 Lubrication system ....63 Symbol ..........16 Technical data ........ 27 Temperatur ........134 Temperature range ....29, 30 Tightening torque ....
  • Page 167 OPERATING MANUAL FlexxPump4 N Lubrication System Appendix Appendix The appendix of this operating manual contains the following documents: • Layout • Spare parts lists • Declaration of conformity for TriboServ...
  • Page 168 Appendix OPERATING MANUAL FlexxPump4 N Lubrication System...
  • Page 169 OPERATING MANUAL FlexxPump4 N Lubrication System Appendix Layout...
  • Page 170 Appendix OPERATING MANUAL FlexxPump4 N Lubrication System...
  • Page 171 OPERATING MANUAL FlexxPump4 N Lubrication System Appendix Spare parts lists...
  • Page 172 Appendix OPERATING MANUAL FlexxPump4 N Lubrication System...
  • Page 173 OPERATING MANUAL FlexxPump4 N Lubrication System Appendix Declaration of conformity for TriboServ See also 2 Declaration of conformity for TriboServ [} 175]...
  • Page 174 Appendix OPERATING MANUAL FlexxPump4 N Lubrication System...
  • Page 176 OPERATING MANUAL FlexxPump4 N Lubrication System Version larwue Author Date 13.04.2021 GÜDEL AG Industrie Nord CH-4900 Langenthal Switzerland +41 62 916 91 50 E-mail info@ch.gudel.com www.gudel.com...
  • Page 177 GÜDEL AG Industrie Nord CH-4900 Langenthal Switzerland info@ch.gudel.com www.gudel.com...

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