GUDEL FlexxPump4 B Manuals

Manuals and User Guides for GUDEL FlexxPump4 B. We have 1 GUDEL FlexxPump4 B manual available for free PDF download: Operating Manual

GUDEL FlexxPump4 B Operating Manual (157 pages)

Brand: GUDEL | Category: Lubrication systems | Size: 4 MB

Tab. -1 Revision History
3
Table of Contents
5
General
13
Documentation
13
Tab. 1-1 Other Applicable Documentation
13
Document
14
Symbols/Abbreviations
14
Tab. 1-2 Explanation of Symbols/Abbreviations
14
Safety
15
Manual
15
Hazard Warnings
15
Explanation of Warning Symbol
16
Safety
16
Tab. 2-1 Explanation of Warning Symbol
16
Danger Areas
17
Safety and Monitoring
17
Equipment
17
Personnel
17
Personal Safety Equipment
18
Fig. 2 -1 PSA (Personal Safety Equipment)
18
Personnel Qualifications
19
Operating Companies
20
Fitters
20
Technicians
20
Operators
21
Technicians
21
Maintenance Technicians
22
Service Technicians
22
Disposal Specialists
22
Product-Specific Hazards
23
Material Safety Data Sheets
24
(Msds)
24
Fig. 3 -1 Type Plate
26
Fig. 3 -2 Position of the Type Plate
27
Fig. 3 -3 Dimensions and Connections Flexxpump4 B
28
Tab. 3-1 Temperature Ranges: Flexxpump
29
Tab. 3-2 Temperature Ranges: Splitter
30
Fig. 4 -1 Design of Flexxpump4 B Lubrication System
31
Fig. 4 -2 Detailed Design of Flexxpump4 B
32
Display Elements
33
Fig. 4 -3 LCD
33
Led
34
Character Display
34
Tab. 4-1 Explanation of LED
34
Tab. 4-2 Explanation of Character Display
34
Sub-Menu
35
Tab. 4-3 Explanation of Additional Characters
35
Tab. 4-4 Explanation INF Menu
35
Tab. 4-5 Explanation of SET Menu
35
Tab. 4-6 Explanation of RUN Menu
35
Malfunctions
36
Tab. 4-7 Explanation of PRO Menu
36
Tab. 4-8 Explanation of FIL Menu
36
Tab. 4-9 Explanation of Malfunctions
36
Control Elements
37
Fig. 4 -4 Magnetic Peg
37
Splitter
38
Y-Segment
38
Fig. 4 -5 Function: Splitter, 2-Fold
38
Fig. 4 -6 Function: Splitter, 3-Fold
38
Fig. 4 -7 Function: Y-Segment
38
Commissioning
39
Introduction
39
Safety
39
Personnel Qualifications
40
Storage
40
Transport
41
Packaging Symbols
41
Fig. 5 -1 Transport Information
41
Repairing Damaged Packaging
42
Installing
42
Prerequisites
42
Installing the Lubricant Pump
43
Fig. 5 -2 Installing the Lubricant Pump
43
Connect Hydraulics
44
Flexxpump4 N/B 3-Fold
44
Fig. 5 -3 Design Flexxpump4 N/B 3-Fold
44
6-Fold
45
Fig. 5 -4 Design Flexxpump4 N/B 6-Fold
45
Flexxpump4 N/B 9-Fold
46
Fig. 5 -5 Design Flexxpump4 N/B 9-Fold
46
10-Fold
47
Fig. 5 -6 Design Flexxpump4 N/B 10-Fold
47
Connecting
48
Commissioning
48
Fig. 5 -7 Connect
48
Switch on the Flexxpump
49
Execute FIL Menu
49
Fig. 5 -8 Switch on the Flexxpump
49
Cancel FIL Menu
50
Fig. 5 -9 Execute FIL Menu
50
Checking the Lubrication
51
Tab. 5-1 Lubricant, Cleaning Agents: Pre-Lubricating Rails and Racks
53
Check Settings
55
Tab. 6-1 Average Lubricant Requirement Per Lubrication Point (U)
58
Tab. 6-2 Recommended Lubrication Quantity (Pt)
58
Tab. 6-3 Calculation Formulas: Emptying Time of the Lubricant Cartridge (P1)
59
Tab. 6-4 Explanation of Symbols
60
Fig. 6 -1 Menu Navigation
61
Fig. 6 -2 SET Menu
62
Fig. 6 -3 PRO Menu in Emptying Time Mode
64
Fig. 6 -4 PRO Menu in Hour Mode
66
Fig. 6 -5 INF Menu in Emptying Time Mode
68
Fig. 6 -6 INF Menu in Hour Mode
69
Fig. 6 -7 RUN Menu
70
Fig. 6 -8 Switch off Flexxpump
71
Tab. 7-1 Table of Cleaning Agents
75
Rails and Racks
75
Fig. 7 -1 Lubrication System Flexxpump
76
Fig. 7 -2 Pre-Lubricating Rails and Racks
76
Tab. 7-2 Lubricant: Lubrication System Flexxpump
76
Tab. 7-3 Lubricant: Lubrication System Flexxpump: Pre-Lubricating
76
Fig. 7 -3 Lubrication System Flexxpump
77
Fig. 7 -4 Lubrication System Flexxpump
77
Tab. 7-4 Lubricant: Lubrication System Flexxpump
77
Tab. 7-5 Lubricant: Lubrication System Flexxpump
77
Tab. 7-6 Lubricant Table
78
Tab. 7-7 Conversion Table: Operating Hours at the Respective Duty Cycle
79
Tab. 7-8 Maintenance Intervals in Shift Operation (5 Days a Week)
80
Tab. 7-9 Maintenance Intervals in Shift Operation (7 Days a Week)
80
Fig. 7 -5 Replace Lubricant Cartridge
82
Tab. 7-10 Lubricant: Lubrication System Flexxpump
82
Fig. 7 -6 Replace Battery
84
Tab. 7-11 Lubricant, Cleaning Agents: Pre-Lubricating Rails and Racks
89
Fig. 7 -7 Cleaning and Checking Lubrication System
91
Tab. 7-12 Cleaning Agents: Lubrication System: Lubrication Pump, Lubrication Lines, Other Components
91
Tab. 7-13 Inspection Table
92
Fig. 7 -8 Installing the Lubricant Pump
94
Fig. 7 -9 Design Flexxpump4 N/B 3-Fold
95
Fig. 7 -10 Design Flexxpump4 N/B 6-Fold
96
Fig. 7 -11 Design Flexxpump4 N/B 9-Fold
97
Fig. 7 -12 Design Flexxpump4 N/B 10-Fold
98
Fig. 7 -13 Connect
99
Fig. 7 -14 Switch on the Flexxpump
100
Tab. 7-14 Lubricant, Cleaning Agents: Pre-Lubricating Rails and Racks
103
Tab. 7-15 Maintenance Table
105
Fig. 7 -15 Identification Number of the Instructions
107
Tab. 8-1 Malfunctions / Troubleshooting
111
Decommissioning, Storage
113
Introduction
113
Personnel Qualifications
113
Storage Conditions
113
Decommissioning
115
Shutdown
115
Cleaning, Rust-Proofing
115
Identification
115
Recommissioning
116
Cleaning the Rails and Racks
117
Fig. 9 -1 Cleaning Rails and Racks
117
Tab. 9-1 Cleaning Agents: Rails and Racks
117
Pre-Lubricating Rails and Racks
118
Fig. 9 -2 Pre-Lubricating Rails and Racks
118
Tab. 9-2 Lubricant: Rails, Racks, and Pinions
118
Disposal
121
Introduction
121
Safety
121
Personnel Qualifications
122
Disposal
122
Waste Management Compliant
123
Disassembly
123
Material Groups
124
Disposal Facilities, Authorities
124
Tab. 10-1 Disposal: Material Groups
124
Spare Parts Supply
125
Service Departments
127
Tab. 11-1 Service Departments Americas
128
Tab. 11-2 Service Departments in Asia
129
Tab. 11-3 Service Departments in Europe
131
Tab. 11-4 Service Departments for All Other Countries
132
Tab. 11-5 Service Departments Outside of Business Hours
132
Explanations Regarding the Spare Parts List
133
Spare Parts and Wear Items List
133
Position Drawings
133
Fig. 11 -1 Explanation of Symbols
133
Tab. 12-1 Torque Table for Zinc-Plated Screws Lubricated with Molykote (Mos2) Grease
135

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GUDEL FlexxPump4 B Operating Manual (157 pages)

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