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Manuals and User Guides for GUDEL FlexxPump4 D. We have
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GUDEL FlexxPump4 D manual available for free PDF download: Operating Manual
GUDEL FlexxPump4 D Operating Manual (151 pages)
Brand:
GUDEL
| Category:
Lubrication systems
| Size: 4 MB
Table of Contents
Table of Contents
9
Tab. -1 Revision History
3
Table of Contents
9
Tab. 1-1 Other Applicable Documentation
12
Tab. 1-2 Explanation of Symbols/Abbreviations
13
Tab. 2-1 Explanation of Warning Symbol
16
Fig. 2 -1 PSA (Personal Safety Equipment)
19
Fig. 3 -1 Type Plate
26
Fig. 3 -2 Position of the Type Plate
27
Fig. 3 -3 Dimensions and Connections Flexxpump4 D
28
Tab. 3-1 Operating Voltage
29
Tab. 3-2 Temperature Ranges: Flexxpump
29
Tab. 3-3 Temperature Ranges: Splitter
30
Fig. 4 -1 Design of Flexxpump Lubrication System
31
Fig. 4 -2 Detailed Design of Flexxpump4 D
32
Fig. 4 -3 Function: Splitter, 2-Fold
33
Fig. 4 -4 Function: Splitter, 3-Fold
34
Fig. 4 -5 Function: Y-Segment
34
Fig. 5 -1 Installing the Lubricant Pump
38
Fig. 5 -2 Design Flexxpump4 D 3-Fold
39
Fig. 5 -3 Design Flexxpump4 D 6-Fold
40
Fig. 5 -4 Design Flexxpump4 D 9-Fold
41
Fig. 5 -5 Design Flexxpump4 D 10-Fold
42
Connecting Electrical
43
Fig. 5 -6 Connecting
43
Tab. 5-1 Connector Pin Assignment
44
Fig. 5 -7 Flow Diagram Programming Software
45
Tab. 5-2 Input Signals and External Control System
46
Fig. 5 -8 Switching Time Diagram: Lubrication (Normal Case)
47
Fig. 5 -9 Switching Time Diagram: Filling Lubrication Lines / Venting Flexxpump4 D
49
Fig. 5 -10 Switching Time Diagram: Reset the Error
51
Tab. 5-3 Output Signals and External Control System
53
Fig. 5 -11 Switching Time Diagram: Switching on and off
55
Fig. 5 -12 Switching Time Diagram: Empty
57
Tab. 5-4 Malfunctions / Troubleshooting
58
Fig. 5 -13 Switching Time Diagram: General Error
59
Tab. 5-5 Malfunctions / Troubleshooting
60
System
62
Tab. 5-6 Average Lubricant Requirement Per Lubrication Point (U)
62
Tab. 5-7 Recommended Lubrication Quantity (Pt)
62
Tab. 5-8 Calculation Formulas: Emptying Time of the Lubricant Cartridge (P1)
63
Tab. 5-9 Lubricant, Cleaning Agents: Pre-Lubricating Rails and Racks
67
Maintenance
71
Tab. 7-1 Table of Cleaning Agents
73
Fig. 7 -1 Lubrication System Flexxpump
74
Fig. 7 -2 Pre-Lubricating Rails and Racks
74
Tab. 7-2 Lubricant: Lubrication System Flexxpump
74
Tab. 7-3 Lubricant: Lubrication System Flexxpump: Pre-Lubricating Rails and Racks
74
Fig. 7 -3 Lubrication System Flexxpump
75
Fig. 7 -4 Lubrication System Flexxpump
75
Tab. 7-4 Lubricant: Lubrication System Flexxpump
75
Tab. 7-5 Lubricant: Lubrication System Flexxpump
75
Tab. 7-6 Lubricant Table
76
Tab. 7-7 Conversion Table: Operating Hours at the Respective Duty Cycle
77
Tab. 7-8 Maintenance Intervals in Shift Operation (5 Days a Week)
78
Tab. 7-9 Maintenance Intervals in Shift Operation (7 Days a Week)
78
Fig. 7 -5 Replace Lubricant Cartridge
80
Tab. 7-10 Lubricant: Lubrication System Flexxpump
80
Tab. 7-11 Lubricant, Cleaning Agents: Pre-Lubricating Rails and Racks
85
Fig. 7 -6 Cleaning and Checking Lubrication System
87
Tab. 7-12 Cleaning Agents: Lubrication System: Lubrication Pump, Lubrication Lines, Other Components
87
Tab. 7-13 Inspection Table
88
Fig. 7 -7 Installing the Lubricant Pump
90
Connect Hydraulics
91
Fig. 7 -8 Design Flexxpump4 D 3-Fold
91
Fig. 7 -9 Design Flexxpump4 D 6-Fold
92
Fig. 7 -10 Design Flexxpump4 D 9-Fold
93
Fig. 7 -11 Design Flexxpump4 D 10-Fold
94
Fig. 7 -12 Connecting
95
Tab. 7-14 Connector Pin Assignment
96
Tab. 7-15 Lubricant, Cleaning Agents: Pre-Lubricating Rails and Racks
99
Tab. 7-16 Maintenance Table
101
Fig. 7 -13 Identification Number of the Instructions
103
Introduction
104
Safety
104
Personnel Qualifications
105
Repairs
105
Troubleshooting
106
Tab. 8-1 Malfunctions / Troubleshooting
106
Decommissioning, Storage
107
Introduction
107
Personnel Qualifications
107
Storage Conditions
107
Cleaning, Rust-Proofing
108
Decommissioning
108
Identification
108
Shutdown
108
Recommissioning
109
Cleaning the Rails and Racks
110
Fig. 9 -1 Cleaning Rails and Racks
110
Tab. 9-1 Cleaning Agents: Rails and Racks
110
Fig. 9 -2 Pre-Lubricating Rails and Racks
111
Pre-Lubricating Rails and Racks
111
Tab. 9-2 Lubricant: Rails, Racks, and Pinions
111
Disposal
113
Introduction
113
Safety
113
Personnel Qualifications
113
Waste Management Compliant
114
Disassembly
114
Material Groups
116
Disposal Facilities, Authorities
116
Tab. 10-1 Disposal: Material Groups
116
Accessories
117
PLC Connecting Cable
117
Fig. 11 -1 PLC Connecting Cable
117
Tab. 11-1 PLC Connecting Cable
117
Tab. 11-2 PLC Connecting Cable: Meaning of the LED Color
117
Spare Parts Supply
119
Service Departments
121
Tab. 12-1 Service Departments Americas
122
Tab. 12-2 Service Departments in Asia
123
Tab. 12-3 Service Departments in Europe
125
Tab. 12-4 Service Departments for All Other Countries
126
Tab. 12-5 Service Departments Outside of Business Hours
126
Explanations Regarding the Spare Parts List
127
Spare Parts and Wear Items List
127
Position Drawings
127
Fig. 12 -1 Explanation of Symbols
127
Torque Tables
128
Tightening Torques for
128
Zinc Plated Screws
129
Tab. 13-1 Torque Table for Zinc-Plated Screws Lubricated with Molykote (Mos2) Grease
129
Illustrations
131
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