GUDEL FlexxPump 402 Manuals

Manuals and User Guides for GUDEL FlexxPump 402. We have 1 GUDEL FlexxPump 402 manual available for free PDF download: Operating Manual

GUDEL FlexxPump 402 Operating Manual

GUDEL FlexxPump 402 Operating Manual (156 pages)

Automatic lubrication system

Brand: GUDEL | Category: Lubrication systems | Size: 3 MB

Table of Contents

Table of Contents

5
- Table -1 Revision History
  4
  - Table of Contents
    5
- Fig. 5 -6 Connecting 402
  7
- Table 8-1 Empty E1
  10
- General
  
  13
- Further Applicable Documentation
  
  14
- Document
  
  14
- Explanation of Symbols/Abbreviations
  
  14
  - Table 1-1 Other Applicable Documentation
    14
  - Table 1-2 Explanation of Symbols/Abbreviations
    16
- Safety
  
  17
- General
  
  17
  - Product Safety
    17
  - Personnel Qualifications
    18
  - Operating Companies
    19
  - Transport Specialists
    19
  - Fitters
    19
  - Technicians
    20
  - Operators
    20
  - Maintenance Technicians
    21
  - Service Technicians
    21
  - Disposal Specialists
    21
  - Disregarding Safety Regulations
    22
  - Installation Instructions
    22
- Manual
  
  23
  - Hazard Warnings
    23
  - Explanation of Warning Symbol
    24
- Safety
  
  24
  - Product-Specific Hazards
    25
  - Material Safety Data Sheets
    26
    
    (Msds)
    26
    
    Fig. 3 -1 Type Plate
    28
    
    Fig. 3 -2 Position of the Type Plate
    29
    
    Fig. 3 -3 Dimensions and Connections 402
    31
    
    Table 3-1 Operating Voltage
    31
    
    Fig. 3 -4 Dimensions and Connections 402B
    32
    
    Table 3-2 Temperature Ranges: Flexxpump
    33
    
    Table 3-3 Temperature Ranges: Splitter
    34
    
    Fig. 4 -1 Design of Flexxpump Lubrication System
    35
    
    Fig. 4 -2 Detailed Design of Flexxpump 402
    36
    
    Fig. 4 -3 Detailed Design of Flexxpump 402B
    37
    
    402B
    38
    
    Flexxpump
    38
    
    Function
    38
    
    Functional Description
    38
    
    Display Elements
    39
    
    Fig. 4 -4 Display Element and Malfunctions
    39
    
    Control Elements
    40
    
    Fig. 4 -5 Magnetic Peg
    40
    
    Fig. 4 -6 Function: Splitter, 2-Fold
    41
    
    Function
    41
    
    Splitter
    41
    
    Commissioning
    43
    
    Introduction
    43
    
    Personnel Qualifications
    43
    
    Safety
    43
    
    Fig. 5 -1 Transport Information
    44
    
    Packaging Symbols
    44
    
    Transport
    44
    
    Repairing Damaged Packaging
    45
    
    Installing
    46
    
    Prerequisites
    46
    
    Table 5-1 Interfaces
    46
    
    Fig. 5 -2 Installing the Flexxpump
    47
    
    Installing the Flexxpump
    47
    
    402/402B 3-Fold
    48
    
    Connect Hydraulics
    48
    
    Fig. 5 -3 Design 402/402B 3-Fold
    48
    
    402/402B 6-Fold
    49
    
    Fig. 5 -4 Design 402/402B 6-Fold
    49
    
    402/402B 10-Fold
    50
    
    Fig. 5 -5 Design 402/402B 10-Fold
    50
    
    Equipment
    51
    
    Connecting 402
    53
    
    Connecting 402B
    53
    
    Fig. 5 -7 Connecting 402B
    53
    
    Actuate
    54
    
    Flexxpump 402
    54
    
    Initial Commissioning
    55
    
    Checking the Lubrication
    57
    
    Table 5-3 Lubricants, Cleaning Agents: Prelubricate Guideways and Racks
    60
    
    Fig. 5 -8 Display Sequence of Display LCD
    61
    
    Switching on the Flexxpump
    61
    
    Fig. 5 -9 Lubrication Cycle
    62
    
    Lubrication Cycle
    62
    
    Special Dispensing
    62
    
    General
    63
    
    Operation
    63
    
    Personnel
    63
    
    Safety
    64
    
    Cycle
    65
    
    General Information
    65
    
    Lubrication Recommendation
    65
    
    Setting the Lubrication
    65
    
    Basics
    66
    
    Table 6-1 Average Lubricant Requirement Per Lubrication Point (U)
    66
    
    Calculation Formulas
    67
    
    Table 6-3 Calculation Formulas: Emptying Time of the Cartridge (P1)
    67
    
    Fig. 6 -1 Lubrication Quantity P2
    68
    
    Lubrication Quantity
    68
    
    Quantity
    68
    
    Fig. 6 -2 Example: Lubrication Quantity
    69
    
    Cycle
    70
    
    Setting the Lubrication
    70
    
    Table 6-4 Lubrication Cycle: Factory Settings for P1
    70
    
    Table 6-5 Lubrication Cycle: Factory Settings for P2
    70
    
    Fig. 6 -3 Set Lubrication Cycle
    71
    
    Malfunctions
    71
    
    Switching off Flexxpump
    72
    
    Introduction
    73
    
    Maintenance
    73
    
    Safety
    73
    
    Personnel Qualifications
    74
    
    Cleaning Agents
    75
    
    Consumables and Auxiliary Agents
    75
    
    Lubricants
    75
    
    Table 7-1 Table of Cleaning Agents
    75
    
    Table of Cleaning
    75
    
    Fig. 7 -1 Automatic Lubrication System Flexxpump
    76
    
    Fig. 7 -2 Automatic Lubrication System Flexxpump
    76
    
    Lubrication
    76
    
    System
    76
    
    Table 7-2 Lubricants: Automatic Lubrication System Flexxpump
    76
    
    Table 7-3 Lubricants: Automatic Lubrication System Flexxpump: Prelubricate Guideways and Racks
    76
    
    Lubricant Table
    77
    
    Maintenance Tasks
    77
    
    Table 7-4 Lubricant Table
    77
    
    Replacing the Cartridge
    79
    
    Fig. 7 -3 Replacing the Cartridge
    80
    
    Table 7-5 Lubricants: Automatic Lubrication System Flexxpump
    80
    
    Replacing the Battery 402B
    81
    
    Fig. 7 -4 Replacing the Battery 402B
    82
    
    Checking the Lubrication
    85
    
    Table 7-6 Lubricants, Cleaning Agents: Prelubricate Guideways and Racks
    88
    
    Checking Automatic Lubrication
    89
    
    Fig. 7 -5 Inspect Automatic Lubrication System
    89
    
    System
    89
    
    Table 7-7 Cleaning Agents: Automatic Lubrication System: Pump, Lines, Other Components
    89
    
    Table 7-8 Inspection Table
    89
    
    Disassembling the
    90
    
    Replacing the Flexxpump
    90
    
    Fig. 7 -6 Installing the Flexxpump
    91
    
    Installing the
    91
    
    402/402B 3-Fold
    92
    
    Connect Hydraulics
    92
    
    Fig. 7 -7 Design 402/402B 3-Fold
    92
    
    402/402B 6-Fold
    93
    
    Fig. 7 -8 Design 402/402B 6-Fold
    93
    
    402/402B 10-Fold
    94
    
    Fig. 7 -9 Design 402/402B 10-Fold
    94
    
    Equipment
    95
    
    Checking the Lubrication
    97
    
    Table 7-9 Lubricants, Cleaning Agents: Prelubricate Guideways and Racks
    100
    
    402/402B
    101
    
    Fig. 7 -10 Display Sequence of Display LCD
    101
    
    Maintenance Table
    103
    
    System
    103
    
    Table 7-10 Maintenance Table
    103
    
    Introduction
    105
    
    Personnel Qualifications
    105
    
    Repairs
    105
    
    Safety
    105
    
    Malfunctions
    106
    
    Repairs
    106
    
    Empty E1
    107
    
    Overcurrent E2
    107
    
    Table 8-2 Overcurrent E2
    107
    
    Internal Electrical Error E4
    108
    
    Operating Voltage too Low E3
    108
    
    Table 8-3 Overcurrent E3
    108
    
    Table 8-4 Internal Electrical Error E4
    108
    
    Internal Mechanical Error E5
    109
    
    System Malfunction
    109
    
    Table 8-5 Internal Mechanical Error E5
    109
    
    Decommissioning, Storage
    111
    
    Introduction
    111
    
    Storage Conditions
    112
    
    Cleaning, Rust-Proofing
    113
    
    Decommissioning
    113
    
    Identification
    113
    
    Shutdown
    113
    
    Recommissioning
    114
    
    Disposal
    117
    
    Introduction
    117
    
    Personnel Qualifications
    117
    
    Safety
    117
    
    Disassembly
    119
    
    Waste Management Compliant
    119
    
    Disposal Facilities, Authorities
    120
    
    Material Groups
    120
    
    Table 10-1 Disposal: Material Groups
    120
    
    Accessories
    121
    
    PLC Connecting Cable
    121
    
    Table 11-1 PLC Connecting Cable
    121
    
    Table 11-2 PLC Connecting Cable: Meaning of the LED Color
    121
    
    Spare Parts Supply
    123
    
    Service Departments
    125
    
    Table 12-1 Service Departments Americas
    126
    
    Table 12-2 Service Departments in Asia
    127
    
    Table 12-3 Service Departments in Europe
    129
    
    Table 12-4 Service Departments for All Other Countries
    129
    
    Table 12-5 Service Departments Outside of Business Hours
    129
    
    Parts List
    131
    
    Position Drawings
    131
    
    Tightening Torques for Screws
    132
    
    Torque Tables
    132
    
    Table 13-1 Torque Table for Zinc-Plated Screws Lubricated with Molykote (Mos2) Grease
    133
    
    Zinc Plated Screws
    133
    
    Black Screws
    134
    
    Table 13-2 Torque Table for Black Oiled and Non-Lubricated Screws
    134
    
    Stainless Steel Screws
    135
    
    Table 13-3 Torque Table for Stainless Steel Screws Lubricated with Molykote (Mos2) Grease
    135
Illustrations

137
- List of Tables
  139
- Index
  141
- Appendix
  145
  - Layout
    147
  - Spare Parts Lists
    149
  - Declaration of Conformity for Triboserv
    151

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